Product manual

SafeRing / SafePlus 12-24kV

Installation and operating instructions
CONTENTS

1. Safety 4
1.1 For your safety 4
1.2 Skilled personnel 4
1.3 Crucial information 4

2. General description 5
2.1 Outer assembly 6

3. Transport and handling 7
3.1 By receiving inspection 7
3.2 Storage 7

4. Technical data 8
4.1 Electrical data SafeRing 8
4.2 Electrical data SafePlus 8

5. Installation 9
5.1 Standard 3-way switchgear 9
5.2 3-way switchgear with base frame (AFL) 10
5.3 3-way switchgear with base frame (AFLR) 11

6. Dimensions 13

7. Cable compartment 16
7.1 Standard cable compartment 16
7.2 Arc-proof cable compartment 16
7.3 Cable connection 17

8. Extension of switchgear 18
8.1 External busbar 18
8.2 Side connection 18

9. Current and voltage transformers 18

10. Motor operation 19

11. Relay and current transformers 20

12. Pressure indicator 21
12.1 Gas pressure 21
12.2 Altitude 22
12.2.1 Adjustment of gas pressure 22

13. Operation of the switchgear 23
13.1 Operating conditions 23
13.2 General warnings and precautions 24
13.3 Putting into service 24
13.3.1 Preparatory work 24
13.4 Start-up 24

2
 14 Operation 25
14.1 Operation of cable switch 25
14.2 Operation of vacuum circuit-breaker 26
14.3 Operation of vacuum circuit-breaker 12kV/25kA, 24kV/20kA 27
14.4 Operation of fuse-switch disconnector 28
14.5 Installation and replacement of fuses 28
14.6 Fuse selection tables 30
14.6.1 Fuse selection table - CEF 30
14.6.2 Fuse selection table - CEF-S 31

15. Metering module 32

16. Capacitive voltage indicators 33
16.1 Voltage indicators VPIS 33
16.2 Voltage indicators VDS 34
16.3 Voltage indicators VDS-LRM 34

17. Additional equipment 35
17.1 Low-voltage connections 35
17.2 Remote control and monitoring unit 35

18. Cable testing 36

18.1 Procedure for switchgear with test points 36
18.2 Procedure for testing directly on the cable 37
connector with the cable connected to
the switchgear
18.3 Procedure for testing directly on the cable 37
connector with the cable disconnected from
the switchgear

19. Service and maintenance 38

19.1 General warnings and cautions 38
19.2 Maintenance intervals 38
19.3 Inspection 38
19.4 Servicing 39
19.5 Repairs 39

20. Environmental certification 40
20.1 Life expectancy of product 40
20.2 Recycling capability 40
20.3 End-of-life 40

3
1. SAFETY WARNING
1.1 For your safety! Make sure that the specified electrical ratings are
Strictly follow these Installation and operating instructions. not exceeded under switchgear operating condi-
Only install switchgear in indoor conditions according to tions. Keep the manuals accessible to all personnel
IEC 62271-1 cl.2.1. involved in installation, operation and maintenance.
Ensure that installation, operation and maintenance is The users personnel are responsible for all matters
only carried out by professional p ersonnel. regarding safety in the workplace and correct use
Comply fully with the standards in force (IEC or local), the of the switchgear.
connection conditions of the local power utility and the
applicable safety at work regulations. WARNING
Observe the relevant information in the manual for all Always follow the instructions in the manual and
actions involving the switchgear. respect the rules of good engineering practice
Use gloves when installing or operating switchgear. (GEP)! Hazardous voltages can cause serious in-
jury or death! Disconnect the power and earth live
1.2 SKILLED PERSONNEL parts before proceeding with any work on the
All the installation, putting into service, running and main- switchgear. Follow the safety regulations in force in
tenance operations must be carried out by skilled personnel the place of installation.
with in-depth knowledge of the apparatus.
CONTACT US
When carrying out any maintenance work, the regulations in If you have any further questions about this manual, our field
the country of installation must be strictly complied with. service team will be pleased to help. See the backside of this
Maintenance work must only be performed in a professional manual for contact information.
way by trained personnel familiar with the characteristics of
the switchgear, in accordance with all the relevant IEC safety
regulations and those of other technical authorities, also re-
specting other overriding instructions. It is recommended that
ABB service personnel be called in to perform the servicing
and repair work.

1.3 CRUCIAL INFORMATION

Pay special attention to the information shown in the manual
by the following attention symbol:

After this symbol there are four different explanations indicat-

ing what types of injuries or damage can be caused should
the recommended precautions not be followed:

DANGER - identifies the most serious and immediate

hazards which could cause serious personal injury or death
WARNING - identifies hazards or unsafe practices which
can result in serious personal injury or death
CAUTION - identifies hazards or unsafe practices which
can result in minor personal injury or product or property
damage
NOTE - identifies important procedures or requirements
that, if not followed, can result in product or property
damage

4
 2. GENERAL DESCRIPTION
SafeRing is a SF6-insulated ring main unit and SafePlus is a
SF6-insulated compact switchgear for applications in medium
voltage distribution networks. SafeRing and SafePlus offer a
sealed stainless steel tank which contains all the live compo-
nents and switching functions. The transformer is protected
either by a switch fuse combination or a vacuum circuit-
breaker.

The units are delivered from the factory ready for installation.

SafeRing can be supplied as a 2, 3 or 4-way unit in standard

configurations with additional equipment according to custo-
mer specification.

Available configurations:
DeF, CCF, CCC, CCCF, CCFF, DeV, CCV, CCCC, CCCV,
CCVV.

SafePlus has a unique flexibility due to its extendibility and the

possible combination of fully modular and semi-modular confi-
gurations, with a maximum of 5 modules in one SF6-tank.

The units are delivered from the factory ready for installation.

Routine tests are carried out on all units/ modules before

SafeRing 3-way unit CCV dispatch.

No special tools are required for installing the equipment.

Available modules are :
C - Cable switch
F - Switch fuse disconnector
D - Direct cable connection
De - Direct cable connection with earthing
V - Vacuum circuit-breaker
Sl - Busbar sectionalizer, load break switch
Busrise needed when SL on right side of SF6 tank
Sv - B usbar sectionalizer, vacuum circuit breaker
Sv always together with busrise (total width=650 mm)
Be - Busbar earthing
M - Metering cubicle
V20, V25 - Vacuum circuit-breaker 20/25kA
Sv20, Sv25 - Busbar sectionalizer, vacuum circuit breaker
20/25kA.

SafeRing / SafePlus with switch fuse combination in

compliance with IEC 62271-105.
With this unit the transformer will be protected by current-
limiting HV fuses in combination with a load break switch.
The load break switch is equipped with a stored spring energy
mechanism which can be tripped by the fuse striker pin.

SafeRing / SafePlus with vacuum circuit-breaker in

compliance with IEC62271-100
With this unit the transformer will be protected by a vacuum
circuit-breaker combined with relays and current transformers.
The standard relays are based on digital technology and do
not require an external power supply.
Further information can be found in the product catalogue for
SafeRing and SafePlus, 1VDD006104 GB.

5
2.1 OUTER ASSEMBLY

5 6 7 8
Upper front cover
17
9 1. Manometer
1 2. Nameplate of module
SafePlus

3. Short circuit indicator
2 4. Capacitive voltage indication
5. Load break / earthing switch position indicator
18
3 6. Push buttons close/open operation
4 7. Charged spring indicator
8. Self-powered protection relay
10
9. Vacuum circuit-breaker position
12
11
Lower front cover
10. Nameplate of switchgear
13
11. Fuse blown indicator
12. Disconnector / earthing switch position indicator
13. Capacitive voltage indication

Cable compartment cover

14. Cable compartment cover standard
15 14 15. Cable compartment cover with inspection window
16. Support bar (removable)

16 Side cover
17. Lifting lug
18. Operating handle (suspended on the side wall, by
default on the right hand side wall)

6
 3. TRANSPORT AND HANDLING
The units are delivered from the factory ready for installation.

Weight table
Maximum weights for standard SafeRing
2-way DeV 300 kg 2-way DeF 300 kg
3-way CCV 450 kg 3-way CCF 450 kg
4-way CCCV 600 kg 4-way CCCF 600 kg
4-way CCVV 600 kg 4-way CCFF 600 kg
3-way CCC 450 kg
4-way CCCC 600 kg
SafePlus
Max angle 60o Standard 1-way 150 kg
2-, 3- and 4-way as for SafeRing
5-way 750 kg
M - metering module incl. trafo 250 kg
Mt - metering tariff module incl. trafo 350 kg

The weights are without additional equipment, except for

transformers for M- and Mt-modules

SafeRing / SafePlus is fitted with lifting lugs, but can also be

moved on a pallet with a fork llift truck. Make sure to secure
the switchgear.

NOTE:
Use only approved slings when lifting.
Maximum angle on lifting lugs is set to 60o.

3.1 BY RECEIVING INSPECTION

Upon receiving the SafeRing / SafePlus please check that the
delivered equipment has not been damaged during transport.
If any such damage has occurred, a claim must be submitted
to the carrier immediately.

After unpacking, the following must be checked:

1. Operating handle 1 piece should be included, normally
fixed on right hand side.
2. Check that the pointer on the pressure indicator is in the
green area.
3. Carry out a function test on the mechanical parts.
4. Visual check of the switchgear.
Any faults or omissions must be reported immediately to
the supplier.

3.2 STORAGE
SafeRing / SafePlus must be stored under cover in a dry and
well ventilated area until it is installed and put into operation.

7
4. TECHNICAL DATA
4.1 ELECTRICAL DATA SAFERING

C-module F-module V-module

SafeRing Switch Earthing Switch-fuse Earthing Vacuum Earthing
disconnector switch combination switch circuit-breaker switch
Rated voltage kV 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24
Power frequency withstand voltage kV 28 6)/38/50 286)/38/50 28 6)/38/50 286)/38/50 286)/38/50 28 6)/38/50
Impulse withstand voltage kV 95/95/125 95/95/125 95/95/125 95/95/125 95/95/125 95/95/125
Rated current A 630/630/630 2001) 200/200/200
Breaking capacities:
active load A 630/630/630
closed loop A 670/670/670
off load cable charging A 141/141/141
off load transformer A 20/20/20
earth fault A 205/160/160
earth fault cable charging A 117/91/91
short-circuit breaking current kA see 2)
16/16/16
Making capacity kA 52,5/40/40 52,5/40/40 see 2)
12,5/12,5/12,5 40/40/40 40/40/40
Short time current 0,5 sec 3)
kA 16/16/16
Short time current 1 sec 4)
kA 5/5/5 16/16/16
Short time current 3 sec 5)
kA 21/16/16 21/16/16 16/16/16

1)
Depending on the current rating of the fuse-link 2)
Limited by high voltage fuse-links 3) Maximum rating for bushings Interface A (200 series plug-in)
4)
Maximum rating for bushings Interface B (400 series plug-in) 5) Maximum rating for bushings Interface C (400 series bolted)
6)
GOST version is available with 42kV power frequency withstand voltage

4.2 ELECTRICAL DATA SAFEPLUS

C-module F-module V-module V20/V25 module

SafePlus Switch-fuse Vacuum Vacuum

Switch Earthing Earthing Earthing
combi- Earthing switch circuit- circuit-
disconnector switch switch switch
nation breaker breaker
Rated voltage kV 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24 12/24 12/24

Power frequency withstand voltage kV 281)/38/50 281)/38/50 281)/38/50 281)/38/50 281)/38/50 281)/38/50 281)/50 281)/50

Impulse withstand voltage kV 95/95/125 95/95/125 95/95/125 95/95/125 95/95/125 95/95/125 95/125 95/125

Rated current A 630/630/630 200 2)

630/630/630 630/630

Breaking capacities:

closed loop A 670/670/670

off load cable charging A 141/141/141

off load transformer A 20/20/20

earth fault A 205/160/160

earth fault cable charging A 117/91/91

short-circuit breaking current kA see 3)

21/16/16 25/20 25/20

Making capacity kA 65/52,5 /52,5

4)
62,5/52,5 /50
4)
see 3)
12,5/12,5/12,5 52,5/40/40 52,5/40/40 65/50 62,5/50

Short time current 0,5 sec 5) kA 16/16/16

Short time current 1 sec 6)

kA 25/-/- 25/-/- 5/5/5 16/16/16 25/21 25/21

Short time current 3 sec 7)

kA 25/214)/21 25/214)/21 21/16/16 21/16/16 25/21 25/21

1)
GOST version is available with 42kV power frequency withstand voltage 2) Depending on the current rating of the fuse-link 3) Limited by high voltage fuse-links
4)
Tested at 15,2 kV 5) Max. rating for bushings Interface A (200 series plug-in) 6) Max. rating for bushings Interface B (400 series plug-in
7)
Max. rating for bushings Interface C (400 series bolted)

8
5. INSTALLATION

The floor must be well leveled and the unit must be

fixed by means of anchor bolts in accordance with
the dimensional drawing for the number of modules
or units as appropriate.
The tolerance of the evenness is maximum1 mm per meter.

5.1 STANDARD 3-WAY SWITCHGEAR

Unit A B B with
sideplate
1-way 298 337 371
2-way 623 662 696
3-way 948 987 1021
4-way 1273 1312 1346
5-way 1598 1637 1671

9
5.2 3-WAY SWITCHGEAR WITH BASE FRAME (AFL)

Unit A B B with
sideplate
1-way NA NA NA
2-way 623 662 696
3-way 948 987 1021
4-way 1272 1312 1346
5-way 1597 1637 1671

10
5.3 3-WAY SWITCHGEAR WITH BASE FRAME (AFLR)

Unit A B With
sideplate indicates cable entry
1-way NA NA NA
2-way 623 662 696
3-way 948 987 1021
4-way 1273 1312 1346
5-way 1598 1637 1671

81/87*

Distance between two units which are connec-

ted to each other by means of external busbars

*) Top extension: 8 mm / 81 mm
Side extension: 14 mm / 87 mm

8/14*

11
 1786

1626
1045

885
Base frame, height 290 mm
AFLR baseframe Base frame, height 450 mm
* Dimensions for 290 mm baseframe

Standard switchgear installed on cable Low version switchgear installed on cable

trench trench

12
6. DIMENSIONS

Height (mm) Standard switchgear Lower version switchgear

Non IAC/IAC AFL with

Non IAC/IAC AFL with

Non IAC/IAC AFL with

Non IAC/IAC AFL with

290 mm base frame

450 mm base frame

290 mm base frame

450 mm base frame

290 mm base frame

450 mm base frame

without base frame

without base frame

Non IAC/IAC AFL

Non IAC/IAC AFL

IAC AFLR with

IAC AFLR with

Standard 1336 1626 1786 2002 2002 1100 1390 1550
without low
Top connection without dead ends 1466 1756 1916 2002 2002 1230 1520 1680
voltage
Top connection with dead ends 1561 1851 2011 2002 2002 1325 1615 1775
compartment or
External busbars 1591 1881 2041 2002 2041 1355 1645 1805
top entry box
Busbar cover 1651 1941 2101 2002 2101 1415 1705 1865
Standard 1460 1750 1910 2002 2002 1224 1514 1674
with Top connection without dead ends 1466 1756 1916 2002 2002 1230 1520 1680
top entry box Top connection with dead ends 1561 1851 2011 2002 2011 1325 1615 1775
(124 mm) External busbars 1591 1881 2041 2002 2041 1355 1645 1805
Busbar cover 1651 1941 2101 2002 2101 1415 1705 1865
Standard 1806 2096 2256 2096 2256 1570 1860 2020
with low voltage Top connection without dead ends 1806 2096 2256 2096 2256 1570 1860 2020
compartment Top connection with dead ends 1806 2096 2256 2096 2256 1570 1860 2020
(470 mm) *) External busbars 1806 2096 2256 2096 2256 1570 1860 2020
Busbar cover 1806 2096 2256 2096 2256 1570 1860 2020
Standard 2036 2326 2486 2326 2489 1800 2090 2250
with low voltage Top connection without dead ends 2036 2326 2486 2326 2486 1800 2090 2250
compartment Top connection with dead ends 2036 2326 2486 2326 2486 1800 2090 2250
(700 mm) *) External busbars 2036 2326 2486 2326 2486 1800 2090 2250
Busbar cover 2036 2326 2486 2326 2486 1800 2090 2250

*) For V-module 12kV/25kA and 24kV/20kA height of low voltage compart-

ment is 570 / 800 mm, so 100 mm has to be added to the total switch-
gear heights in the table

13
When installing Ring Main Unit or Compact Switchgear
with Internal Arc Classification AFL with ventilation be-
hind the switchgear, the following must be considered:
Unit must be equipped with arc proof cable covers.
Distance from floor to roof must be minimum 2400 mm
Distance from back of unit to wall must be 100 mm
Arc deflection plate with height 650 mm must be mounted
If unit is freestanding (i.e. distance from back of unit to wall
exceeds 100 mm), the area behind the unit must be restric-
ted and not accessible.

*
WARNING
Switchgear can not be placed between
20 -300 mm from sidewall to maintain the
AFL-classification.

* Arc deflection plate.

Height of this plate for M-module is
1317 mm

20 - 300 mm

For installation of switchgear with Internal Arc Classi-

fication AFL with ventilation down in cable trench, the
following must be considered:
Unit must be equipped with arc proof cable covers
Distance from floor to roof must be minimum 2000 mm
Distance from back of unit to wall must be 100 mm
Cable compartment back plate has to be mounted
Length of cable trench must be 2000 mm, with an opening
of minimum 0,5 m2
Minimum dimensions of cable trench are 230 x 355 mm
* 1100 mm version available as optional
solution

14
For installation of switchgear with Internal Arc Classifi-
cation AFLR with ventilation upwards through exhaust
channel, the following must be considered:
Unit must be equipped with arc proof cable covers
Unit can be installed as free standing
Minimum height of ceiling: 2600 mm
Recommended distance from back wall is 100 mm

*) 290 mm base frame is available as

option

15
7. CABLE COMPARTMENT

CAUTION
In case of interlocked cable compartment, cover
can be opened / closed only when earthing switch
is in closed position.

7.1 STANDARD CABLE COMPARTMENT 7.2 ARC-PROOF CABLE COMPARTMENT

Removal of cable cover: Removal of cable cover:

1. Loosen the screws on the cable cover, pull out and lift 1. Lift handle to remove the cable cover, pull out and lift
cover off. cover up

2. Removal of front section. 2. Removal of front section.

3. Front section removed. 3. Front section removed.

A
A

B B

4. The mid-panel can be removed by unscrewing Ax2 and B. 4. The mid-panel can be removed by unscrewing Ax2 and B.

16
7.3 CABLE CONNECTION
SafeRing/SafePlus is equipped with external bushings which
comply with DIN47636T1 & T2/EDF HN 525-61 for termina-
tion of cables.

All bushings are situated in the same height from the floor and
are protected by the cable cover.

SafeRing / SafePlus can be supplied with the following bus-

hings for the various type of cubicles:
Type of module
Bushings C F V D, De,
V20/25
Interface A X X
Interface C X X X X

Interface A with plug

200 series, In = 200A

Adjustable cable support bar (additional equipment).

Interface C with
M16 x 2 metric threads
400 series, In = 630A

Cable adapters
Adapters from following manufacturers are recommended:
ABB Kabeldon
Sdkabel
Tyco Electronics Raychem
Power Systems
3M
Euromold
NKT cables

Please see supplier documentation for details.

DANGER
The manufacturers installation instructions must Earthing bar Cable clamp (additional equipment)
be followed. Be sure to lubricate the bushings
thoroughly with the silicone supplied.
Use only isolated cable connections.

Where cables are not connected, the earthing

switch must be locked in closed position or the
bushings must be fitted with dead end receptacles
before the unit is put into operation.

17
8. EXTENSION OF SWITCHGEAR

8.1 EXTERNAL BUSBAR

SafeRing and SafePlus can be equipped with an external
busbar. See separate instruction manual: SafePlus
SafePlus
SafePlus
SafePlus
SafePlus

1VDD006006 GB.

8.2 SIDE EXTENSION

SafeRing and SafePlus can be equipped with a side extensi-
on. See separate instruction manual 1VDD006106GB.

9. CURRENT AND VOLTAGE TRANSFORMERS

SafeRing and SafePlus can be equipped with current and/or
voltage transformers.
Installation and maintenance manual: 1VLM000610

18
10. MOTOR OPERATION
Motor operation can be retrofitted. Use the manuals:
Switches, vacuum circuit-breakers and earthing switches are
operated by mechanisms located behind the front panel. The
All units are delivered with drawings showing the electrical
mechanisms for all the switches and breakers are operated
circuits.
manually with the operating lever (standard), or are fitted with
motor operation (additional equipment).

The earthing switch and the disconnectors can only be ope-

rated manually. The earthing switches have mechanisms to
achieve fault making capabilities.

Installation instructions cover the following modules:

3PKE mechanism for load break switch (C-module) 3PKSE mechanism for load break switch (C-module)
1VDD200001 1VDD200002
We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. ABB Technology Ltd. without express authority is strictly forbidden. ABB Technology Ltd.

SafeRing / SafePlus 12 / 24 SafeRing / SafePlus 12 / 24

Motor operation complete on 3PKE mechanism for Motor operation complete on 3PKSE mechanism
C-, Sl- & F6-modules for C- & Sl-modules
Installation Instruction Installation Instruction

www.abb.com www.abb.com
Edition Document status Responsible Title Language Edition Document status Responsible Title Language
1.0 RELEASED NODIS SafeRing/SafePlus 12/24 EN/NO 1.0 RELEASED NODIS SafeRing/SafePlus 12/24 EN/NO
Location Date Name Location Date Name

Prepared
PPMV 2015-06-23 Espen Motor operation Prepared
PPMV 2015-06-23 Espen Motor operation
Skien Fossen complete on 3PKE Skien Fossen complete on 3PKSE
Checked
PPMV 2015-08-10 Asgeir mechanism for C-, Sl- & Checked
PPMV 2015-08-10 Asgeir mechanism for C- & Sl-
Skien Elvestad F6-modules Skien Elvestad modules
Approved
PPMV 2015-08-13 Magne Approved
PPMV 2015-08-13 Magne
Skien Reinholdt Skien Reinholdt
Document No. Sheet No. Document No. Sheet No.
ABB Technology Ltd. 1VDD200001 1/34 ABB Technology Ltd. 1VDD200002 1/41

3PAE mechanism for fuse-switch (F-module) 1VDD200003 2PA mechanism for circuit-breaker (V-module) 1VDD200004
We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties We reserve all rights in this document and in the information contained therein: Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. ABB Technology Ltd. without express authority is strictly forbidden. ABB Technology Ltd.

SafeRing / SafePlus 12 / 24 SafeRing / SafePlus 12 / 24

Motor operation complete on 3PAE mechanism for Motor operation complete on 2PA mechanism for
F- & SGT-modules V- & Sv-modules
Installation Instruction Installation Instruction

www.abb.com www.abb.com
Edition Document status Responsible Title Language Edition Document status Responsible Title Language
1.0 RELEASED NODIS SafeRing/SafePlus 12/24 EN/NO 1.0 RELEASED NODIS SafeRing/SafePlus 12/24 EN/NO
Location Date Name Location Date Name

Prepared
PPMV 2015-06-23 Espen Motor operation Prepared
PPMV 2015-06-23 Espen Motor operation
Skien Fossen complete on 3PAE Skien Fossen complete on 2PA
Checked
PPMV 2015-08-10 Asgeir mechanism for F- & Checked
PPMV 2015-08-10 Asgeir mechanism for V- & Sv-
Skien Elvestad SGT-modules Skien Elvestad modules
Approved
PPMV 2015-08-13 Magne Approved
PPMV 2015-08-13 Magne
Skien Reinholdt Skien Reinholdt
Document No. Sheet No. Document No. Sheet No.
ABB Technology Ltd. 1VDD200003 1/45 ABB Technology Ltd. 1VDD200004 1/45

19
 11. RELAY AND CURRENT TRANSFORMERS
A protection relay is installed in each vacuum circuit-breaker
module. The cables from the protection relay to the current
transformers are installed from the factory, and end up in the
cable compartment, ready for connection to the three current
transformers supplied.

CAUTION
Before installation:
Check that the three current transformers have
been delivered and that they are all of the same
type.
75

Check that the current transformers are of the cor-

rect type, with the correctly rated transformer ratio,
for the distribution transformers rated current and
for the adjustment range on the protection relay
60 (see protection relay manual).

107 107
Each current transformer must be mounted onto its high
voltage cable before the cable termination is fitted.

WARNING
The earth shield on the cable must be led back
through the center hole in the current transformer
(see figure on left) and earthed on the earthing bar
in the cable compartment. A mounting plate for the
current transformers is fitted in the cable compart-
ment.
Installation of current transformers
The cable shielding is led back through the center hole
After the current transformers have been installed in the unit,
and earthed, as shown in figure.
the cables from the protection relay are connected. Consult
the manual supplied with the protection relay for a description
of the connections.

SafeRing / SafePlus with vacuum circuit-breakers are

delivered with self-powered OC / EF protection relay ABB type
REJ 603 V.1,5.

Relays with auxiliary voltage

SafePlus can be delivered with advanced protection relays:
REF615 (high LV-compartment with hinged door)
REF630 (high LV-compartment with hinged door)
REF611 (high LV-compartment with hinged door)
REF620 (high LV-compartment with hinged door)

Separate manuals with examples of settings

have been prepared for each of these protection relays.

20
12. PRESSURE INDICATOR
SafeRing / SafePlus is usually supplied with a pressure indi-
cator in the form of a manometer. Additionally it is possible
to fit device for an electric signal if the pressure is low. This
requires auxiliary voltage supply.
12.1 GAS PRESSURE
SafeRing / SafePlus contain SF6-gas with a nominal pressure
of 1,4 bar at 20o C.
5. Remove the filling hose and connect the pressure device to
check the pressure inside the RMU/switchgear.
6. When the correct pressure of 0,4 bar (1,4 bar absolute)
is obtained, remove the adapter, check that the sealing
between the pressure indicator and the valve is smooth
and clean, and screw the pressure indicator to the RMU/
switchgear with tightening torque max 45 Nm as shown
above.

SafeRing / SafePlus are sealed for life and fitted with a

temperature-compensated pressure indicator.

Pointer in green area - unit has sufficient pressure.

Pointer in red area - pressure is too low.

WARNING
Operation when pressure is too low (pointer in
red area):
If pointer is in red area, the operation of the switch-
gear can not be done under love conditions (volta-
ge on). SF6-gas needs to be topped up according
to instruction and filling table below before operati-
on can be done under live conditions.
For more detailed description, see instruction ma-
nual 1VDD201603

WARNING
Replenishment of SF6-gas in SafeRing/SafePlus
Potential risk!
Operators must be trained and qualified for
SF6-gas handling

Following equipment is needed: SF6-gas bottle with mano-

SF6 Air
meter and reduction valve, bottle for recovery of SF6/air mix-
ture, adapter and pressure measuring device. It is important
that the pressure measuring device shows absolute pressure.
If you have a pressure measuring device showing over-
pressure, please contact ABB for instructions (NHP 408025).
CAUTION
1. Remove the front cover and if possible the top cover.
Unscrew the pressure indicator by unscrewing the hexagon Note! Screw/unscrew on this hexagonal
Spring-loaded nut only. The pressure indicator can be
nut as shown on the figure at the right. valve dismounted from the switchgear with-
2. Screw the adapter to the valve. The tightening torque is out SF6 leakage from the SF6 tank
max 45 Nm.
3. Before connecting the hose from the gas bottle to the
adapter, the air in the hose must be removed by running
SF6-gas through the hose. The SF6-gas must be recovered.
4. When gas is flowing into the RMU/switchgear, the mano-
meter on the gas bottle has to be observed. When it shows
0,4 bar at ambient temperature 20 Celsius, (1,4 bar ab-
solute) the gas filling must be stopped. See table for filling
pressure below.

21
 1,45

1,4

SF6-gas temp Absolute filling

pressure
1,35
o
C mbar
0 1305
Filing pressure Bar abs

1,3 5 1328
10 1352
15 1376
1,25 20 1400
25 1424
30 1448
1,2 35 1472
40 1496

1,15

1,1

1,05

1
2000
1000

1500
500
0

Altitude

12.2 ALTITUDE
Max height above sea level for installation without reducing Top screw for adjusting
gas pressure is 1500 meters. In the interval from 1500 to pressure in higher altitudes
2500 meters, gas pressure has to be reduced according to
figure on previous page. For installation above 2500 meters,
please contact ABB for instructions.

12.2.1 ADJUSTMENT OF GAS PRESSURE IN HIGHER

ALTITUDES
Remove the front cover in order to get access to top of the
manometer. On top of the manometer, a screw is situated.
Open this screw carefully until the arrow starts moving. When
the movement stops, tighten the screw again. Now the pres-
sure is equalized and unless there is a leakage (which is very
unlikely) the arrow will be positioned at correct level.

22
13. OPERATION OF THE SWITCHGEAR
13.1 OPERATING CONDITIONS
Normal ambient conditions
SafeRing / SafePlus is generally equipped for operation/
service in normal indoor conditions in accordance with
IEC 62271-1.
The following limitations apply:
Ambient temperature
Max. temperature +40C
Max. temperature (24-hour average) +35C
Min. temperature - 25C
Humidity
Max. average relative humidity
measured over 24 hours 95%
Max. average relative humidity
measured over 1 month 90%
Special conditions
In accordance with IEC 62271-1, the manufacturer and end-
user must agree about special operating conditions which
deviate from operation under normal conditions.
The manufacturer/supplier must be consulted in advance if
especially difficult operating conditions are involved. When
SafeRing/SafePlus is installed more than 1500 meters above
sea level, the atmospheric pressure will be lower and the
overpressure inside the tank will have to be reduced.
Airfreight
Units / modules transported by airfreight are delivered with
reduced overpressure. For topping up, please see procedure
for replenishment of SF6-gas.
Application of the X-ray regulations
One of the physical properties of vacuum insulation is the
possibility of X-ray emissions when the contact gap is open.
The specified test performed by the Physikalisch-Technische
Bundesanstalt (PTB) in Braunschweig demonstrates that the
local dosage output of 1 ?Sv/h at a distance of 10 cm from
the touchable surface is not exceeded when the rated voltage
is applied.
The results are as follows:
Testing of the switching device or the vacuum interrupter to
VDE 0671 part 100 or IEC 62271-100 at the relevant rated
power frequency withstand voltage may only be performed
by trained personnel observing the stipulations of the EU
basic standard (Stipulation 96/29/Euratom of the senate
from 13 May 1996 (ABI.L 159 from 29 June 1996)).
Application of the rated power frequency withstand voltage
specified for the switching device by VDE 0671 part 100 or
IEC 62271-100 is completely safe.
Higher voltages than the rated power frequency withstand
voltage or DC test voltage specified in VDE or IEC stan-
dards must not be applied!
The containment of the above mentioned local dosage out-
put with the vacuum interrupter in the open position
is dependent on maintenance of the specified distance
between the contacts (which is automatically ensured with
correct mechanism function and force transmission).
Safety clearances must be maintained.
WARNING
CONTROL AND MONITORING THE GAS
SafeRing / SafePlus is a pressure-sealed system
that normally does not require special inspec-
tions. However the gas pressure on the manometer
should always be checked prior to operation.
23
13.2 GENERAL WARNINGS AND PRECAUTIONS
Instructions
DANGER
Do not walk on the top of switchgear units!
DANGER
Switchgear operations must be carried out with the
doors closed.
WARNING
Operations and any type of work must be carried
out by trained and specialized personnel who are
familiar with SafeRing/SafePlus and follow all the
safety regulations in accordance with the IEC Stan-
dards and other regulations in force, as well as any
local work regulations and instructions.
13.4 START-UP
Comply with all relevant safety regulations.
Ensure that the switch-disconnectors, circuit-breakers or
fuse-switches in the configuration are in the OPEN position.
Energize the power supply feeders.
Connect the switchgear step by step, observing the signals
and indicators.
Where necessary, check that the conductors are in phase
when there are several incoming feeder cables and switch-
gear sections.
Carry out all measurements and check that all functions
that depend on the medium voltage power supply are
connected.
Check there are no irregularities of any kind.

13.3 PUTTING INTO SERVICE

13.3.1 PREPARATORY WORK
Before connection to the medium voltage network
The following work must be carried out in preparation for
putting into service:
Check the general condition of the switchgear for any
damage or defects.
Visually inspect the switching devices, cable bushings,
insulating parts, etc.
Check the paintwork for any damage and, where neces-
sary, paint over scratches to avoid corrosion
Remove all residues of materials, foreign objects and tools
from the switchgear.
If necessary, clean the switchgear and remove any traces
of greasy or sticky dirt.
Correctly remount all covers etc. removed during assembly
and testing procedures.
Switch the auxiliary and control voltage on.
Carry out testing operations on switching devices either
manually or using electrical control, simultaneously obser-
ving the relative position indicators.
Check the mechanical and electrical interlocks for effective-
ness, without using force.
Check the SF6 gas pressure of the tank. It needs to be at
green level before operating the switchgear.
Instruct local operators regarding the basic features for
correct use of the switchgear.

Other checkpoints
Depending on the allocation of responsibilities, it may also be
necessary to check the following equipment in the vicinity of
the switchgear:
Power cables
Auxiliary cables
Auxiliary power source
Remote control system
Complete earthing system
Switchgear installation room equipment
Switchgear installation room characteristics:
Pressure resistance in the case of an arc fault
Ventilation
Temperature
Humidity

24
14. OPERATION 14.1 OPERATION OF CABLE SWITCH
All switches can be operated with the included operating
handle.
Internal mechanical interlocking between the switch discon-
nector/isolator and the associated earthing switches pre-
vents incorrect operation. For detailed interlocking descrip-
tion, see dedicated overview for each module in catalogue
1VDD006104 GB.

The operation of the switch disconnector/circuit breaker and

earthing switches can be further interlocked by means of a
padlock.

The earthing switches are operated by a snap action

mechanism, which ensures fast closing. The earthing switch is
closed by turning the operating handle clockwise. Turning the
operating handle anti-clockwise opens the switch.

An anti-reflex system, standard on all operating handles,

prevents the immediate re-operation of switches.

Switch disconnector:
Close: Turn the operating handle clockwise.
Open: Turn the operating handle anti-clockwise.

Earthing switch:
Close: Turn the operating handle clockwise.
Open: Turn the operating handle anti-clockwise.

25
14.2 OPERATION OF VACUUM CIRCUIT-BREAKER

B A The isolator in the V-module can only be opened after the

circuit-breaker is opened. Then the circuit-breaker can be
closed for testing purposes.

Mechanical position indicators: Switch disconnector:

A: Green push-button closes the switch Close: Turn the operating handle clockwise.
B: Red push-button opens the switch Open: Turn the operating handle anti-clockwise.
C: Mechanical position indication, circuit-breaker open
D: Mechanical position indication, earthing switch closed

Vacuum circuit-breaker: Earthing switch:

Charging springs: Turn the operating handle clockwise Close: Turn the operating handle clockwise.
to charge the closing and the opening spring. Open: Turn the operating handle anti-clockwise.
Close: Push the green button (A)
Open: Push the red button (B)

26
14.3 OPERATION OF VACUUM CIRCUIT-BREAKER - 12kV/25kA, 24kV/20kA

Push button - vacuum circuit-breaker (OFF)

Push button - vacuum circuit-breaker (ON)

Indication -
spring charged / discharged

Vacuum circuit-breaker position indicator

Counter - closing and opening

operations
Spring-charging lever

Before operating of the vacuum circuit-breaker, check that

the spring is charged. If the spring is not charged, it can be
charged by means of the charging lever. The spring is fully
charged when the indicator turns to charged spring
(yellow symbol, about 10 operations needed to fully charge
the spring).

CAUTION
If the vacuum circuit-breaker is equipped with motor
operation (optional) it is not necessary to charge
the spring by hand. The motor starts charging the
spring automatically as soon as the auxiliary volta-
ge is switched on.

Close: Push green (ON) button

Open: Push red (OFF) button

Note: the downstream disconnector is mechanically

interlocked with the vacuum circuit-breaker.

Operation of the downstream disconnector and earthing

switch, see previous page.

27
14.4 OPERATION OF FUSE-SWITCH DISCONNECTOR
WARNING
For correct function of F-module, it is required to
use fuses suitable for rating of protected distri-
bution transformer, see fuse selection table on
following pages. Use of improper fuse can cause
void of warranty.
14.5 INSTALLATION AND REPLACEMENT OF FUSE-LINKS
A red indicator below the fuse symbol on the lower front panel
indicates that at least one fuse-link has blown. Fuse links are
replaced as shown in the sequence of illustrations. Switch-
fuse configurations are supplied without fuse-links installed.
When installing fuse-links for the first time, follow the
sequence of illustrations 1-9.

B A

1. Blown fuse indicator.

Switch-fuse disconnector:
Charging springs: Turn the operating handle clockwise to
charge the closing and the opening spring.
Close: Push the green button (A)
Open: Push the red button.(B)

Circuit-breaker can be tripped by the protection relay, while

in switch fuse configurations fuse switch disconnector can be
triggered by the fuse striker pin if an over-current, a short-
circuit or an earth-fault occurs.

2. Close earthing switch by turning operating handle clock-

wise.

28
3. Unscrew fuse cover. 7. Fix the fuses to the fuse cover using the contact screw
4. Tilt out the fuse panel to gain access to fuse canisters.
- The striker must point out from the fuse canister for the
fuse to function properly.

5. Applying the operating handle and turning anti-clockwise 8.Turn the handle on the fuse cover clockwise to close and
opens the fuse canisters. seal the fuse canister.
Use the operating handle.

9. Close the fuse panel.

The switches are ready for operation.

6. Pull out the fuse handle. The fuses are firmly fixed in the
fuse cover.

29
14.6 FUSE SELECTION TABLE

14.6.1 FUSE SELECTION TABLE - CEF

Fuse-link
100% Transformer rating (kVA) rated
voltage
Un (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
3 16 25 25 40 40 50 50 80 100 125 160 160
3,3 16 25 25 40 40 50 50 63 80 100 125 160
4,15 10 16 25 25 40 40 50 50 63 80 100 125 160
7,2 kV
5 10 16 25 25 25 40 40 50 50 63 80 100 160 160
5,5 6 16 16 25 25 25 40 50 50 63 80 100 125 160
6 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125 12 kV
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100 17,5 kV
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 24 kV
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

- The table is based on using fuses type ABB CEF

- Normal operating conditions with no overload
- Ambient temperature -25oC - +40oC

Fuse-link
120% Transformer rating (kVA) rated
voltage
Un (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
3 16 25 25 40 40 50 63 80 100 125 160
3,3 16 25 25 40 40 50 63 80 80 100 125
4,15 10 16 25 25 40 40 50 63 80 80 100 125
7,2 kV
5 10 16 25 25 25 40 40 50 63 80 80 125 160
5,5 6 16 16 25 25 25 40 50 50 80 80 100 125 160
6 6 16 16 25 25 25 40 40 50 63 80 100 125 160
6,6 6 16 16 25 25 25 40 40 50 63 80 80 100 125
10 6 10 10 16 16 25 25 25 40 40 50 63 80 80 125
11 6 6 10 16 16 25 25 25 25 40 50 50 80 80 100 125 12 kV
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 80 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100 17,5 kV
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 24 kV
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63

- The table is based on using fuses type ABB CEF

- Normal operating conditions with 20% overload
- Ambient temperature -25oC - +40oC

30
14.6.2 FUSE SELECTION TABLE - CEF-S

Transformer rating (kVA)

Transformer rated

Fuse-link length
Fuse-link rated
Catalogue No.
voltage (kV)

voltage (kV)
25 50 75 100 125 160 200 250 315 400 500 630 Catalogue No. CEF-S

e (mm)
CEF-S-TCU

Fuse-link rating In (A)

3 16 25 40 50
3.3 16 25 40 50 50
4.15 16 20 40 40 50 10A:1YMB531011M0001 10A:1YMB531861M0001
5 10 20 25 40 40 50 16A:1YMB531011M0002 16A:1YMB531861M0002
5.5 10 20 20 40 40 40 50 20A:1YMB531011M0003 20A:1YMB531861M0003
6/12 292
6 10 16 20 25 40 40 50 25A:1YMB531011M0004 25A:1YMB531861M0004
6.6 10* 16 20 25 40 40 50 50 40A:1YMB531011M0005 40A:1YMB531861M0005
10 10* 10 16 20 20 25 40 40 50 50A:1YMB531011M0006 50A:1YMB531861M0006
11 10* 10 16 20 20 25 40 40 40 50
12 10* 10 16 16 20 20 25 40 40 50
13.8 10* 10* 16 16 16 20 20 40 40 40
15 10* 10* 10 16 16 20 20 25 40 40 10A:1YMB531012M0001 10A:1YMB531862M0001
17.5 10* 10* 10 16 16 20 20 20 40 40 40 16A:1YMB531012M0002 16A:1YMB531862M0002
10/24 442
20 10* 10* 10* 10 16 16 20 20 25 40 40 20A:1YMB531012M0003 20A:1YMB531862M0003
22 10* 10* 10* 10 16 16 20 20 20 40 40 40 25A:1YMB531012M0004 25A:1YMB531862M0004
24 10* 10* 10* 10 16 16 16 20 20 25 40 40 40A:1YMB531012M0005 40A:1YMB531862M0005
Max.gG fuse-link
at LV side (A)

40 80 125 160 160 200 250 250 300 400 400 800

The table was calculated according to standards IEC 60787 For ratings marked with * transformer maximum short-circuit
and IEC 62271-105. The following transformer and switch- current at LV side, transferred to HV side, is below fuse-link
gear work conditions were assumed: minimum breaking current I3.
Maximum long-lasting transformer overload - 120%, The table above details the rated current of a particular fuse-
Magnetizing inrush current for transformers up and including link for a given line voltage and transformer rating. For differ-
630kVA - 12 x In during 100ms, ent criteria, the fuse selection must be recalculated.
Magnetizing inrush current for transformers above 630kVA -
10 x In during 100ms,
Standard ambient working conditions for SafeRing/SafePlus
switchgear (most important: ambient temperature -25 C to
+40 C),

31
15. METERING MODULE

DANGER!
Make sure there is no voltage in the busbars and
cable terminals and that the risk of reconnection
is eliminated in all units. Any remote control must
also be prevented.

Turn 90o to open

2. Use handles to lift door first up (vertical), then pull the door
out (horizontal).

Front door locked:

1.1 With padlock: Remove padlock, then turn blocking plates
90.

1.2 With key lock: Unlock door by using the key for the panel
door.

3. Remove plastic cover which is placed behind front door.

4. Pay attention to label placed inside every metering module

DANGER
Always check voltage presence before start of any
work inside M-module

12kV with HV fuse 24kV with HV fuse,

NOTE
Ensure that HV fuse / dummy 12 and 24kV with
fuse is inserted properly into dummy fuse
both upper and lower fuse holder

Max. tightening torque: 20 Nm

32
16. CAPACITIVE VOLTAGE INDICATORS
Each module of switchgears is equipped with a capacitive
voltage indicator in accordance with either IEC 61958 (VPIS)
or IEC 61243-5 (VDS).

16.1 VOLTAGE INDICATORS VPIS

VPIS indicators are used to indicate the presence of service
medium voltage.

WARNING
The indication of VPIS alone is not sufficient to pro-
ve that the system is dead: if operating procedures
make it mandatory, relevant voltage detectors
according to IEC 61243-1, IEC 61243-2 and IEC
61243-5 shall be used.

The energized state of the unit is indicated by a flashing light

with frequency of repetition of at least 1 Hz.

NOTE
Under very bright lighting it may be necessary to
improve visibility by additional means.

OPERATING TEMPERATURE
The VPIS will operate reliably over a temperature range of
25 to +50C.

PHASE COMPARISON AND TESTING OF VPIS

Each phase of the integrated voltage presence indicating
system has a connection point on the front panel, which can
be used to perform phase comparison and to test the voltage
presence indicator.

THRESHOLD VALUES FOR VOLTAGE PRESENCE

INDICATION
The indication corresponding to voltage present appears
when the actual line-to-earth voltage is between 45% of the
nominal voltage and the rated voltage. The indication corres-
ponding to voltage present does not appear when the actual
line-to-earth voltage is less than 10% of the nominal voltage.

33
 16.2 VOLTAGE INDICATORS VDS
VDS is used to detect the presence or absence of medium
voltage according to IEC 61243-5.
The VDS are based on the HR system, the system consists
of a fixed device, installed in the switchgear, coupled with a
mobile device to visually detect the presence or absence of
service voltage and phase balance and on which the indicator
lights are installed.
The state of voltage present is visually indicated with at least
1Hz repetition frequency. Flashing light indication whose
Capacitive voltage impulse frequency must be between 1 Hz and 3 Hz with an
indicator type HR impulse / pause ratio of 4 to 1.
The voltage indicators which are recommended are the
VIM1 type used as a mobile device and VIM3 type, used as a
fixed and mobile device, made by Maxeta.
The voltage indicators have a maximum operating voltage
threshold of 90 V and a maximum current threshold of 2.5 uA
at 50Hz.

OPERATING TEMPERATURE
The VDS works reliably with a temperature range from 25C
to +50C.

PHASE COMPARATOR
The phase comparator detects the balance or unbalance of
the phases between the interface and/or the test points. De-
tection is by means of a luminous indicator.
The recommended phase comparator of the VDS is the PCM-
HR type, made by Maxeta. It consists of a 1.4 m long test
Phase sequence test
cable.

THRESHOLD VALUES FOR VOLTAGE INDICATION

When the line-earth voltage is between 45% and 120% of
rated voltage, indication of voltage present must appear.
The voltage present indication must not appear when the
line-earth voltage is less than 10% of the rated voltage.

16.3 VOLTAGE INDICATORS VDS LRM

With VDS LRM system, the following can be indicated:
-Overvoltage
-Nominal voltage presence
-Isolation problems
-No voltage
-Broken lead indication (Optional feature)
Indication is done visually on the display.
Contact manufacturer of the product for detailed descriptions
and manuals.

34
17. ADDITIONAL EQUIPMENT
17.1 LOW-VOLTAGE CONNECTIONS
Auxiliary contacts (2NO+2NC) can be supplied to indicate
switch positions on all switches/breakers. Access to the
low-voltage connections is obtained by removing the top
front panel. A shunt trip coil (AC or DC) can be fitted on the
transformer switch/breaker.

17.2 REMOTE CONTROL AND MONITORING UNIT

SafeRing can be equipped with an integrated remote control
and monitoring unit (see picture left).

This unit is pre-engineered and can be delivered and installed

as a retrofit solution or complete from factory.

SafePlus can have the same equipment but need an additio-

nal low voltage compartment on top of the switchgear.

35
18. CABLE TESTING 18.1 PROCEDURE FOR SWITCHGEAR WITH TEST
Cable testing and locating cable faults is preformed in POINTS
three ways: 1. Open switch disconnector
1. Directly on the testing points if they are fitted on the unit. 2. Check voltage status
2.1 Directly on the cable connectors with the cable connected 3. If voltage is not present, close earthing switch.
to the switchgear. 4.Connect the testing equipment on top of the testing points
2.2 Cable connector dismounted from the switchgear. which hold the earth bar (B).
5. Remove the earth triangle and perform the test. Respect
CAUTION maximum test voltage
Cable testing must be carried out in accordance levels as detailed in table below.
with the cable manufacturers recommended 6. Refit the earth triangle. Tightening torque: 25 Nm
practice. 7. Disconnect test equipment

DANGER
Remember that the cable has two ends. Both ends
of the cable needs to be isolated. This is typically
done by opening the disconnectors of SafeRing
SafePlus switchgears connected to the cable.
Free end of the tested cable needs to be secured
against accidental access.

CAUTION
Sometimes cable testing through the busbar of the
switchgear is preferred. This way several sections
of cable can be tested at the same time. This is
feasable, but remember following limitations:
DC and VLF voltages must not be applied to
voltage transformers and surge arresters.

Maximum cable test voltages when testing cables using the cable test points of the switchgear
Rated voltage of the switchgear Ur (kV rms) 12kV 17,5kV 24kV Time
Power frequency cable test voltage Uct(ac) (kV rms) 12kV 17,5kV 24kV 15 min.
DC cable test voltage Uct(dc) (kV peak) 24kV 34,8kV 40kV 15 min.
VLF cable test voltage (Sine-wave, 0,1Hz) Uct(VLF) (kV rms) 18kV 26,1kV 28kV 15 min.
VLF cable test voltage (Cosine-rectangular, 0,1Hz Uct(VLF) (kV peak) 25,5kV 36,9kV 40kV 15 min.

36
18.2 PROCEDURE FOR TESTING DIRECTLY ON THE 18.3 PROCEDURE FOR TESTING DIRECTLY ON THE
CABLE CONNECTOR WITH THE CABLE CONNECTED TO CABLE CONNECTOR WITH THE CABLE DISCONNECTED
THE SWITCHGEAR FROM THE SWITCHGEAR
1. Open switch disconnector 1. Open switch disconnector
2. Check voltage status 2. Check voltage status
3. If voltage is not present, close earthing switch. 3. If voltage is not present, close earthing switch.
4. Open cable compartment cover 4. Open cable compartment cover
5. Connect test rod or test lead to cable connector, keeping 5. Remove cable connector from the switchgear.
the cable connected to the switchgear. 6. Connect test rod or test lead to cable connector.
6. Open earthing switch and perform the test. 7. Perform the test respecting maximum test voltage levels as
Respect maximum test voltage levels as detailed in table detailed in instructions from cable supplier and cable con-
below. nector supplier.
7. Close the earthing switch. When the cables are disconnected at both ends the cable
8. Disconnect the test equipment. testing is independent from the switchgear. Procedures and
9. Complete the cable connector with insulating plugs. test values are determined by the cable, cable terminations
10. Refit cable compartment cover. and test equipment. Test procedure and methods must
follow recommendations and limitations related to the
cable, cable terminations and test equipment.
8. Disconnect test equipment
9. Refit cable connector to switchgear.
10. Refit cable compartment cover.

Maximum cable test voltages when testing directly on the cable connector with the cable connected to the switchgear
Rated voltage of the switchgear Ur (kV rms) 12kV 17,5kV 24kV Time
Power frequency cable test voltage Uct(ac) (kV rms) 12kV 17,5kV 24kV 15 min.
DC cable test voltage Uct(dc) (kV peak) 24kV 34,8kV 48kV 15 min.
VLF cable test voltage (Sine-wave, 0,1Hz) Uct(VLF) (kV rms) 18kV 26,1kV 36kV 15 min.
VLF cable test voltage (Cosine-rectangular, 0,1Hz Uct(VLF) (kV peak) 25,5kV 36,9kV 51kV 15 min.

37
19 SERVICE AND MAINTENANCE
19.1 GENERAL WARNINGS AND CAUTIONS
WARNING
Pay attention to the following safety warnings:
Preparing the switchgear for safe assembly
1. For each case, set safe working conditions with
the utility safety officer.
2. Make sure that national safety regulations are
followed.
3. Make sure there is no voltage in the busbars
and cable terminals and that the risk of reconnec-
tion is eliminated in all units. Any remote control
must also be prevented.
4. Make sure that auxiliary circuits are also dis-
connected from all possible power supply sources
(including instrument transformers)
TOOLS REQUIRED
Hand tools
Vacuum cleaner
Cleaning cloths
Mild alkaline cleaning agent
- Do not use trichloroethane, carbon carbotetrachloride or
any kind of alcohol, etc. for cleaning
Clean water
Silicone liquid
- In special cases, insulating surfaces can be covered with
a thin layer of silicone liquid such as DC200/100CS or
similar
Instruction manuals
Test equipment
MAINTENANCE INSTRUCTIONS
Maintenance serves for preserving trouble-free operation and
achieving the longest possible working life of the switchgear.
It comprises the following closely related activities:
Inspection: Determination of the actual conditions
Servicing: Measures to preserve the specified conditions
Repairs: Measures to restore the specified conditions.
The time intervals for maintenance work to be carried out
always depend on the operating conditions of the switchgear
and, above all on the mode of operation, the number of rated
and short-circuit current switching operations, ambient tem-
perature, pollution, etc.
The maintenance intervals and measures to be taken given in
table below are recommended for SafeRing/SafePlus under
normal service conditions. Three year intervals are recommen-
ded for all maintenance measures in more demanding
conditions (such as areas with high pollution levels).
OTHER IMPORTANT INSTRUCTION MANUALS
The operation of all protection relays should be checked in
accordance with the manufacturers instructions.
All components in the SF6 tank are maintenance-free for the
declared life expectancy of the product. The tank is made of
stainless steel.
38
19.2 MAINTENANCE INTERVALS
We recommend carrying out the maintenance work at the
following intervals:
Activity performed According to section Time interval in years
Inspection 19.3 5 2)
Service 19.4 As required 3)
Repairs 19.5 As required
2)
Under more demanding service conditions, we recommend shortening
this interval appropriately.
3)
According to the results of the inspection.
Other services may be required, as when max number of ope-
rations is reached, please contact ABB to order inspection.
NOTE
Under abnormal operating conditions (including
adverse climatic conditions) and/or particular
environmental conditions (among which, heavy
pollution and aggressive atmosphere), inspection
at shorter intervals may be necessary.
19.3 INSPECTION
GENERAL ASPECTS
Where necessary, the working area must be isolated and
secured against accidental re-connection before inspection,
in accordance with the Safety Regulations specified by IEC
standards and corresponding national standards. The switch-
gear condition must be monitored by regular inspections.
Under normal operating conditions, inspections should be
carried out once every fifth year by suitably trained personnel.
INSTRUCTIONS
Carry out the following inspections:
Visually check for dirt, corrosion and moisture.
Check for traces of discharges on insulating material parts.
If there are test points:
Visually check of the contact points and surrounding
earthed surfaces.
If there are signs of pollution or dust, please clean the
area.
Check the operating pressure of the gas-insulated
switching devices where possible. Follow gas-chapter for
further instructions.
Check condition and life time of installed accessories and
auxilliary devices, change if necessary according to com-
ponent data sheet.
If corrosion is observed on mechanisms, motors or other
accessories please contact ABB to evaluate if it needs to
be replaced.
Check that there are no visible signs of, or damage from,
partial discharges.
There should not be any visible signs of overheated con-
nections.
All components should perform perfectly and any faulty
components must be replaced.
No discharge should occur on the surfaces of equipment at
the operating voltage. This can, for example, be detected by
characteristic noises, a clearly perceptible smell of ozone, or
visible glowing in the dark.

NOTE
Should partial discharges occur as a result of
condensation, application of a thin silicone film
over the surface concerned is often effective as a
temporary remedy. It is advisable to ask the ABB
after-sales service department for advice regarding
permanent solutions to this uncommon type of
problem.

REPAIR MEASURES
If any irregular conditions are detected, appropriate servicing
or repair measures must be taken.

19.4 SERVICING
INSTRUCTIONS
If the need for servicing measures is established during the
course of an inspection, proceed as follows:
1. Clean all parts (e.g motors and mechanisms) with a
vacuum cleaner and visually inspect them. Clean the
surfaces in general:
Lightly settled dry dust deposits: clean with a soft dry
cloth.
2. Perform a closing/opening operation on all disconnectors
and circuit-breakers, fuse switches, and the earthing swit-
ches.
3. Connect the auxiliary control voltage, but ensure that no
remote signals can activate the components. Perform one
electrical operation sequence on all motor-operated de-
vices and tripping mechanisms.
4. For maintenance of gas-pressure, follow gas-chapter for
further instructions.
5. Completely remove all rust from damaged paint work areas
on steel sheet and other steel parts by mechanical means,
e.g. with a wire brush, and apply appropriate anti-corrosion
treatment.

19.5 REPAIRS

NOTE
If switchgear is damaged, contact ABB to evaluate
necessary repairs. Some advanced reparations/
operations should be carried out only by ABB
service personnel.

Carry out repair work immediately after a defect has been

discovered.

CAUTION
Follow the maintenance instructions in the manuals
for the relative components.

39
 20. ENVIRONMENTAL CERTIFICATION
20.1 LIFE EXPECTANCY OF PRODUCT
less than 0.1 % per annum. Referring to the reference-pressu-
The product is developed in compliance with the requirements
re of 1.4 bar, the switchgear will maintain gas-tightness and a
denoted by IEC 62271-200. The design incorporates a life
gas-pressure better than 1.3 bar* throughout its designed life
span under indoor service conditions exceeding 30 years (IEC
span.
62271-200 annex GG).
*) at 20oC.
The switchgear is gas-tight with an expected diffusion rate of

20.2 RECYCLING CAPABILITY

Raw Material Weight (kg) % of total Recycle Environmental effects & recycle/reuse processes
weight
Iron 132,80 42,53 Yes Separate, utilise in favour of new source (ore)
Stainless steel 83,20 24,93 Yes Separate, utilise in favour of new source (ore)
Copper 43,98 14,09 Yes Separate, utilise in favour of new source (ore)
Brass 2,30 0,74 Yes Separate, utilise in favour of new source (ore)
Aluminium 8,55 2,74 Yes Separate, utilise in favour of new source (ore)
Zinc 3,90 1,25 Yes Separate, utilise in favour of new source (ore)
Silver 0,075 0,024 Yes Electrolysis, utilise in favour of new source
Thermoplastic 5,07 1,63 Yes Make granulate, re-use or apply as energy superior
additive in refuse incineration
Epoxy incl. 60% quartz 26,75 8,35 Yes Grind to powder and use as high-grade energy additive in cement mill
Rubber 1,35 0,42 Yes High-grade energy additive in refuse incineration
Dielectric oil 0,21 0,066 Yes Reclaim or use as high-grade energy additive in refuse incineration
SF6 gas 3,24 1,04 Yes ABB AS in Skien reclaims used SF6 gas
Total recyclables 311,42 97,81
Unspecified* 9,00 No *Stickers, film foils, powder coating, screws, nuts, grease....
Total weight ** 320 100
Packing foil 0,20 Yes High-grade energy additive in refuse incineration
Wooden pallet 21,50 Yes Re-use or use as energy additive in refuse incineration

**) All figures are collected from CCF 3-way unit with fuse canisters

20.3 END-OF-LIFE
ABB AS, Power Products Division, is committed to the pro-
tection of the environment and adhere to ISO 14001 stan-
dards. It is our obligation to facilitate end-of-life recycling for
our products.
We also recommend ABBs website : http://www.abb.com/sf6
ABB AS, Electrification Products division in Skien is equipped
to reclaim SF6 gas from discarded switchgears.

There exist no explicit requirements for how to handle dis-

carded switchgears at end-of-life. ABBs recycling service is
according to IEC 1634 edition 1995 section 6: End of life of
SF6 filled equipment and in particular 6.5.2.a: Low decom-
position: No special action is required; non-recoverable
parts can be disposed of normally according to local regulati-
ons.

40
Contact us

For more information please contact: Text and illustrations are not

1VDD005976 GB Ed. December 2015

binding. The right to make alterations
ABB AS
is reserved
Electification Products division
P.O. Box 108, Sentrum
Copyright 2015 ABB
N-3701 Skien, Norway
All rights reserved
Phone: +47 35 58 20 00
Fax: +47 35 52 41 08
www.abb.com