Académique Documents
Professionnel Documents
Culture Documents
Handheld Functions
Collect Edition
Accellos Inc.
125 Commerce Valley Drive West, Suite 700
Markham, Ontario, Canada
L3T 7W4
October 2008
This manual is reserved for licensed users of Accellos One Warehouse. If you are not a licensed user of
Accellos One Warehouse, no part of this publication may be reproduced, stored in a retrieval system or
transmitted in any form or by any means electronic, mechanical, recording or otherwise, without the
prior written consent of Accellos, Inc.
The information in this manual is furnished for informational use only, is subject to change without
notice and should not be construed as a commitment of Accellos, Inc. Accellos, Inc. assumes no respon-
sibility or liability for any errors or inaccuracies that may appear in this manual.
TABLE OF CONTENTS
CHAPTER 1
USING THE HANDHELD INTERFACE
Starting Accellos One Warehouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Navigating Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scanning Barcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Selecting Options from Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Using Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Accepting Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Identifying Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Handling Products with Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Handling Non-unique Attributes (Lots) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Handling Unique Attributes (Serials). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Canceling Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exiting Accellos One Warehouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CHAPTER 2
RECEIVING INVENTORY
Understanding Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Receiving Purchase Orders By Wave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Starting a Wave of Purchase Orders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selecting Products in the Wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking-in Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Putting Away Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Stopping a Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Correcting a Receipt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Closing a Purchase Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stopping and Restarting a PO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CHAPTER 4
REPLENISHING PICK BINS
Understanding Replenishment Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Replenishing in Two Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Letting Down Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Filling Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Replenishing in One Step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
CHAPTER 5
PICKING AND PACKING ORDERS
About Picking and Packing Sales Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Understanding Picking Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Starting the Picking Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Starting a Wave of Sales Orders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Starting a Dispatcher or System-Waved Wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Creating a Wave from the Handheld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Stopping and Restarting a Pick or Wave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Picking Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Understanding and Selecting Picking Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Picking Orders by Wave (Regular Picking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Picking Orders by Batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Picking Orders by Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Picking Orders by Scanning Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Handling Picks You Cannot Fulfill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Skipping a Pick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Shorting a Pick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Picking Orders in One Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
CHAPTER 6
REPACKING ITEMS
Understanding The Repack item Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Repacking Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
CHAPTER 8
PRINTING LABELS
Understanding Label Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Understanding Printer Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Redirecting Printers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Printing Bin Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Printing Product Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Printing Product Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Printing Case (Overstock) Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Printing Price Tickets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Printing Shipping Carton Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Printing Single Carton Contents Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Printing Numbered Carton Contents Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
CHAPTER 9
COUNTING INVENTORY
Understanding Inventory Counting Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
General Procedure For Counting Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Performing a Cycle Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Directed Cycle Counting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Cycle Counting by Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Cycle Counting by Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Performing a Full Stock Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Performing the First Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Performing a Recount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Counting Products in a Bin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Counting by Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Counting by Each . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Completing a Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Stopping and Restarting a Count. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Stopping a Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Restarting a Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
AUDIENCE
This document is intended for the following readers:
Warehouse supervisors or managers, who use the Accellos One Warehouse Web
Dispatch application for daily warehouse operations and management.
Accellos, Inc. partners and resellers, and warehouse system administrators or IT
managers, who need to understand Accellos One Warehouse functions for the
purposes of system installation, setup, and ongoing configuration.
This manual assumes some familiarity with basic warehousing concepts, but not
necessarily with concepts or terminology that are specific to warehouse management
systems (WMS) or to Accellos One Warehouse.
Collect EditionThe 'basic' or 'easy' edition of Accellos One Warehouse. Collect is designed
to be a true entry-level product. It offers simplified user processes and implementation, while
still providing a robust WMS solution.
Manage EditionThis is essentially the Collect Edition with the addition of the Kitting and
Multi-Zone modules. It maintains the simplicity of the entry-level Collect Edition, while
providing Kitting' for sites that need some sort of production facility and Multi-zone
functionality for sites that need to use zones for specific purposes such as hazmat or freezers
or if they define their warehouse layout using different zones. The Manage Edition also allows
you to optionally purchase additional modules, as required.
FulFill EditionBuilds on the features and functions of the Collect Edition by adding some of
the most commonly used advanced features. Fulfill addresses the desire for the most
frequently requested enhancements, without requiring customers to buy specialized features
they don't need. Growing businesses will find that the upgrades in the Fulfill package provide
additional functionality for current and future needs.
Optional Module and ToolkitsSince many businesses have specialized needs, Accellos One
Warehouse offers numerous modules/toolkits that can be purchased individually. Accellos
understands that businesses don't want to buy functionality that they will never use or that
they don't have the infrastructure to support. Therefore, the product structure allows you to
pinpoint and purchase only the modules/toolkits you require.
Modules are a standard set of functions that do not require any additional
development to implement.
Toolkits are used by our Professional Services Development Team to build custom
solutions for customers. For example, we have the ability to control carousels and
conveyors, but each site requires some level of customization. The customer would be
required to purchase the Warehouse Automation Toolkit and then a number of days
of custom development at our standard PS rates in order to implement a complete
solution.
Document Conventions
The following formatting conventions are used in Accellos One Warehouse documentation:
Convention Explanation
ALL CAPS Indicates a Accellos One Warehouse system name, such as a bin loca-
tion or an order or carton status.
Example:
The order is in the status of SUSPENDED and cannot be processed
further until it is released.
Bold text Indicates text that appears in screen options such as buttons, menus,
text boxes, and so on.
In the Product field, enter the product number.
This chapter discusses the following topics that familiarize you with basic handheld
operations:
Starting Accellos One Warehouse on page 2.
Navigating Menus on page 4.
Scanning Barcodes on page 5.
Selecting Options from Lists on page 5.
Using Function Keys on page 6.
Accepting Default Values on page 7.
Identifying Products on page 7.
Handling Products with Attributes on page 9.
Canceling Actions on page 10.
Exiting Accellos One Warehouse on page 10.
NOTE: Only one Handheld Server (RFBase) application may started and
running at a one time. Normally, an error message displays if you try to open
more than one Handheld Server (RFBase). However, in some environments,
this message does not display so it is the responsibility of the user to endure
that only one Handheld Server (RFBase) is running.
The logon screen for Accellos One Warehouse -Console looks like this.
Accellos One Whse
Console Terminal
User ID:
60.01.0001
4 To log on, at the User ID prompt, enter your ID and press ENTER. You are prompted to
enter your password.
5 At the Password prompt, enter your password and press ENTER. The first screen that
displays shows the sales orders and purchase orders that have been assigned to you, and
the scheduled cycle counts in the warehouse.
6 Press Enter -Continue and the main menu appears, displaying the functions which you
have permission to access.
NOTE: The display of menus on the handheld will not necessarily be the same
as those depicted in this manual; the actual menu items you will see are
determined by your configuration, and by your user permissions.
NAVIGATING MENUS
To access any of the sub-menus or functions in a menu, press the menu item button or press
the number that corresponds to the menu that you want to open and then press ENTER.
Some items on the main menu go directly to a function. For example, pressing 2-Receiving
opens the main receiving screens, from which you begin entering purchase orders in order to
receive the items on those purchase orders into the warehouse.
Other items on the main menu lead to a sub-menu. When you do so, you are presented with
a list of functions that make up the sub-menu. For example, pressing 3 - Stock Locator opens
the Stock Locator menu, which displays a list of new sub-menus, or functions.
To go up a level, press [F2] for Up Menu. or you can press ENTER to go up a level. From a sub-
menu, the navigation function keys are:
F1 Main Menu (F1 is essentially Exit from current function/screen.)
F2 Go up one menu level
After selecting a function from a menu or sub-menu, to exit the function, press ENTER, or [F1],
if available.
To understand the function keys on the different interfaces, refer to Using Function Keys on
page 6.
SCANNING BARCODES
Many functions require that you enter identification codes for products, bins, shipping
cartons, orders and so on. The easiest way to enter these codes is usually to use the handheld
to scan the barcodes printed in product labels, bin labels, picking/shipping labels, or other
documents.
However, in cases where it may be awkward or inconvenient to scan barcodes, you can also
key in equivalent numerical codes, such as product numbers, shipping container numbers,
order numbers, etc. Usually you need to press ENTER after keying in a number in order for
Accellos One Warehouse to recognize it.
Be sure to press ENTER to view other screens before making a selection. You can usually press
[F2] to return to a previous screen.
Some handhelds have function keys labelled F1 through F10, while others use a combination
of keys to enter in the appropriate function.
If you are using a PC hooked up to a keyboard, pressing the function keys on the keyboard
will not perform the corresponding handheld function.
To enter the function from the keyboard, type:
~ (i.e., tilde), then f, then <number>. For example, [F9] is typed ~f9.
IDENTIFYING PRODUCTS
When you scan a product barcode, the barcode may contain any of the following information:
the warehouse product number
the vendor part number
the UPC number
the SSCC-14 number
the lot number
the serial number
other product attributes, such as the size, colour, weight of the product
In all handheld functions, when you scan a barcode to identify a product, Accellos One
Warehouse tries to identify the exact product based on the information provided in the
barcode. However, if the barcode does not contain all the information required to precisely
identify the product, there could be an ambiguity; that is, the same barcode number may
apply to multiple products. This could be the case if:
Your products use attributes, such as lot numbers.
Your products have other IDs, such as UPC numbers, supplier codes, or barcode cross-
references, and more than one product number is associated with the same barcode.
In these cases, the system will search for all products that match the barcode you scanned, and
if it finds more than one, a screen will appear, prompting you to identify the exact product you
want.
For example, if you scan a product that belongs to multiple lots, a screen such as the one
below will appear, displaying all the lot numbers found for that product. You would need to
select the lot number of the item you are currently handling.
When you are prompted with such a screen, press the correct product and press ENTER, or scan
the barcode containing the lot number you are handling.
Or, in this case, if you want to get more information, you can toggle between the following
screens:
To display a list of product numbers associated with the barcode you scanned, press [F5.]
To display a list of product descriptions associated with the barcode you scanned, press
[F6].
To display a list of attributes associated with the barcode you scanned, press [F8]. Note that
the availability of this option will depend on how your system is configured to track
attributes; for more information, see Handling Products with Attributes on page 9.
To display a list of the types of identifiers that matched the barcode you scanned (i.e.,
Found by.... UPC number, vendor part number, barcode cross-reference, or attribute
number), press [F9].
To page up, press [F2].
NOTE: If your products use more than one attribute, each attribute type may
be configured with a different scenario.
In all functions, except receiving and the Non-PO Receipt type of inbound miscellaneous
adjustments, you must identify a valid, existing lot number. When receiving and adjusting
product in (Non-PO Receipt type only), you also have the option of adding new lot numbers.
With the exception of receiving, cycle counting, and adjusting product in, the serial numbers
you scan must match existing numbers already recognized by the system.
CANCELING ACTIONS
In most functions, if you change your mind and want to cancel your previous actions before
you have completed the function, you can press [F1] to exit. (In some cases, you can also use
ENTER to accomplish the same thing.) Any changes you have made will be discarded.
UNDERSTANDING RECEIVING
Accellos One Warehouse receives the stock that arrives at the warehouse based on
purchase orders that are downloaded from the host accounting system. Purchase orders
may be provided to you in printed form, or may exist electronically in the system. Your
warehouse will probably have a procedure for providing you with the appropriate
documentation if required.
Tip: Stock that arrives at the warehouse without a purchase order may be
handled as a miscellaneous adjustment Non-PO receipts is a type of
miscellaneous adjustments configured in Accellos One Warehouse for this
purpose. See Adjusting Inventory on page 95.
You can receive one purchase order or multiple purchase orders at one time. Furthermore,
multiple receivers can work on the same purchase orders simultaneously.
To select from a list of open POs, press [F4]. Since databases contain many POs, you
can narrow the list by entering search criteria.
At the PO Pattern prompt, enter search criteria (for example, enter 19 for any POs
that contain19 in the PO number) and press ENTER. For a list of all open POs, press
ENTER - Skip.
An asterisk (*) next to a PO number indicates that this PO has already been added to
a wave, and is in the process of being received, so you cannot add this PO to a new
wave. (Doing so will result in an error message.)
Optionally, press ENTER to view additional screens of purchase orders. To select a PO
from the list, press the PO you want to receive.
3 The purchase order number, vendor number and name, lines and units for the order are
displayed, and you are prompted to confirm that you want to add this purchase order to
your wave.
4 At the Confirm prompt, press Yes to add this purchase order to the wave, or press No to
reject this order and begin again.
5 If you are asked to confirm special instructions press Yes to acknowledge the instructions
and continue. Press No to reject this order and begin selecting a purchase order again.
6 When you confirm a purchase order, the Wave Information screen is re-displayed, now
showing the number of purchase orders in the wave (1 to begin), and the total numbers of
lines and units in the wave.
7 Repeat steps 2 to 6 for each purchase order you want to add to your wave. The orders,
lines, and units in the Wave Information are increased for each PO you add to the wave.
8 When you are ready to begin receiving the products in the wave, press F2 -Start.
A new wave number is created and displayed at the top of the screen. (You can use this
number if you need to stop and restart the wave later; see Stopping and Restarting a PO
on page 24 for more information.)
Wave number
1 Create a wave of purchase orders, by following any of the procedures in Starting a Wave
of Purchase Orders on page 13.
2 At the Enter Product # prompt, do one of the following:
Select a product from one of the cartons and scan the products barcode label, or
enter its product number and press ENTER. If you scan an unrecognized barcode, you
are prompted to create a product cross-reference. To create a cross-reference, Press
Yes, and at the Product prompt, enter an existing product number and confirm the
cross-reference created; Otherwise, press N and re-scan the barcode or enter the
product number.
To display a list from which you can select products, press ENTER or press [F4].
Pressing [F4] lists all products in the wave. Pressing ENTER displays the remaining
products that still need to be received. Both list display the products by product
description.
Optionally, press [F4] to display products by product number. Press [F4] to toggle
back to display products by description.
If necessary, press ENTER to view additional screens of products, and press the product
you want to receive first.
Tip: If your product appears on more than one PO, a list of these POs is
displayed. Select the PO against which you want to receive the specified
product. In this situation, you may need to refer to the paperwork to
determine the correct PO.
To search for products by keyword, press F2- keyword Search. You are prompted to
enter a keyword.
Enter part of the products description or a couple of letters that may be included in
the product you want to search for. The system displays each instance found on a PO
that matches your search. In the example below, the word Gum was entered, and
the following results are displayed:
Checking-in Products
After selecting the product to receive, you can begin checking them into the warehouse. Your
system will be configured to receive by case or by unit.
During check-in, you will be able to print labels. If your products have not been barcoded by
your suppliers, it is recommended that you generate a barcode label for the items during
receiving since you are already handling the goods. If your products have already been
barcoded, this prompt can be disabled.
When you finish receiving a product, you put the product away to a temporary or permanent
storage bin, as described in Putting Away Products on page 20.
> To receive products into the warehouse:
1 Select products to receive as described in Selecting Products in the Wave on page 16.
2 For the first product selected, the product name, quantity ordered, and quantity received
(0 to start) are displayed. If you are receiving by case, the default receiving packsize is also
displayed.
3 If you are receiving by case, at the Q per P prompt, enter the packsize in which the
product has arrived, or accept the default.
NOTE: If you plan to move product immediately to pick bins, rather than
storing it in overstock bins, be sure to enter a packsize that can be accepted into
pick bins.
4 Count the number of cases or units that have actually arrived, enter the quantity
received, or accept the default.
If you entered more than was expected, you get a message that quantity received
is greater than the quantity on the PO. Depending on your system configuration
you may be prompted to accept the quantity. Press Yes to receive the over-
shipped quantity, or press No to cancel it. If your system configuration does not
permit over-receiving, you will be prompted to re-enter the quantity.
You can enter a quantity that is less than the expected quantity. However, you will
not be notified that the quantity is less than expected. Later you can select that
product again and receive the remaining quantities. You would do this if you
wanted to receive some of that product to one bin and received the remaining
quantity to another bin.
However, if you receive less than was expected, the item will have a completion
code of B (as can be seen on the Purchase Order report in Web Dispatch). This
means that product was shipped short, and a back order should be created for
this item by the host. However, you will not be notified of a short-shipment on
the handheld.
5 If you are prompted to enter an expiry date for the product, enter it in the required
format, and press ENTER. If your system has been configured to assign todays date
when you press ENTER, simply press ENTER.
6 If you are prompted for a non-unique attribute, such as a lot number, scan the
barcode containing the attribute number, or enter the number and press ENTER.
1 After you have received products as described in Checking-in Products on page 18, you
are prompted to enter the bin to which you want to put away the product.
2 Optionally, if you would like to print product labels, do any of the following:
To print case (overstock) labels for the received cases, press [F4]. When prompted for
the number of overstock labels, enter the quantity, and press ENTER. You are returned
to the putaway screen.
If you are planning to break open the cases into units for putaway, and want to print
product unit labels, press [F8].
For products with non-unique attribute, such as a lot numbers, you are prompted to
select one of the existing lot #s (or other non-unique attribute) in the warehouse.as
described in Handling Non-unique Attributes (Lots) on page 9. Select the correct lot
number.
When prompted for the SKU#, if you want to print the customers product number on
this label, enter the SKU number and press ENTER; Otherwise, press ENTER -Skip to
leave this field blank.
When prompted for the number of labels, enter the quantity of labels you want, and
press ENTER.
3 At the Bin prompt, if you are putting away the product to an overstock or temporary
receiving location, or if you know a valid pick bin to which you want to put away the
received product, go to the bin and scan its barcode label, or enter the bin number and
press ENTER.
If the bin you entered does not exist, and you are prompted to add the bin, press Yes to
add the bin or press No not to add the bin. If you press No, you are prompted to enter a
new bin.
NOTE: Remember that there are constraints based on bin types and
configuration that affect bin into which you put the product(s) you receive.
4 If this product has an unique attribute, such as a serial number, and you are prompted for
the attribute number for the first unit, scan the number on the products barcode label or
enter the number and press ENTER. If you are then prompted for additional attribute
numbers, scan or enter the appropriate number and press ENTER. Repeat this step for each
unit you are receiving to this bin.
5 The COMPLETED message is displayed at the bottom of the screen when the packs are put
away.
6 Continue putting away products until all products are finished. Repeat the procedure for
each product in the wave. When all products have been received and put away, press
ENTER and the NONE LEFT message is displayed at the bottom of the screen.
Stopping a Receipt
At any point while you are receiving a product, you can press [F1] to stop the receiving
process.
When you stop the receipt of a regular product, Accellos One Warehouse automatically
cancels the received quantity for the item, if you entered it previously, and resets the quantity
to 0. However, when you stop the receipt of a product with unique attributes, such as serial
numbers, Accellos One Warehouse keeps the quantity of the items you have already scanned.
If you pressed [F1] from a screen prompting you for a product attribute, you are prompted to
confirm that you want to stop the wave.
Correcting a Receipt
If you find that you need to correct the receipt of an item on a PO, you can do so at any time
before the PO has been uploaded.
> To correct the receipt of a product:
1 If necessary, restart the wave containing the PO or the PO you want to correct, by using
any of the methods described in Stopping and Restarting a PO on page 24.
2 At the Enter Product # prompt, scan the barcode label of the product to be modified,
or enter the product number and press ENTER. You are prompted to confirm the correction.
NOTE: Products with unique attributes (for example, serial products) will only
have the option of No/Modify.
1 At the Enter Product # prompt, press F9-Complete to close the purchase order against
which you were receiving products.
If you have missed any items, you are prompted to confirm the closure.
2 The message that appears indicates that receipt confirmation will be uploaded to the
accounting system, and purchase order information is displayed.
3 Press Continue (or the ENTER key) to return to the main receiving screen (i.e., the Wave
information screen).
4 Repeat the procedure for all products you need to receive.
Stopping a PO
> To stop a PO or wave of POs:
Restarting a PO
You can restart a wave at any point during the receiving process. However, once a purchase
order is closed and uploaded, it is no longer available in the warehouse, and cannot be
restarted.
There are two ways to restart a receiving wave:
From a list of POs.
By using the Restart function.
Both are described in the following procedure.
> To restart a PO or wave of POs:
Enter the wave number, or scan or enter the purchase number, and press ENTER.
To view a list of open POs, press [F4](you can use the At the PO Pattern prompt,
enter search criteria or press ENTER - Skip to list all open POS). POs that are
currently part of a wave (or open) have an asterisk (*) next to them:
Optionally, press ENTER to view additional screens of purchase orders, and press the
asterisked number corresponding to the PO number you want to select. You are
warned that the PO is already being received.
3 Scan the bins barcode label, or at the Bin prompt, enter the bin number and press ENTER.
The products, quantities and packsizes that are currently stored in the selected bin are
displayed.
5 .To view additional allocation details for the product, press [F2]. Quantities of product in
the warehouse are listed by their status.
Total number of units in pick bins.
6 Press ENTER to return to the list of all products assigned to this bin.
7 To view the statuses of other products, repeat steps 4 and 6.
SERIAL LOOKUP
The Serial Lookup functions lets you scan/enter a serial number and then the current location
in the warehouse is displayed. For example, if a serialized product is lying loose in the
warehouse (perhaps if fell from a pallet), you can use simply scan the product and find its
correct location in the warehouse.
> To look up the location of a serialized product:
3 Scan the bins barcode label, or at the Serial prompt, enter the serial number and press
ENTER.
Tip: If more than one product uses that serial number, you are prompted to
select the product.
4 The serial number, product code and current bin are displayed.
MOVING INVENTORY
A direct move is a transfer of stock from one in-warehouse location to another, either pick bin
or bulk/overstock. The Direct Move function is a generic method of moving stock within the
warehouse, which does not affect the inventory count in the warehouse. In some cases,
Accellos One Warehouse uploads a miscellaneous adjustment to the host system that simply
updates the bin location for the moved product; in other cases, the host system never knows
that products have been moved.
You can use the Direct Move function for various purposes such as putting away received or
returned stock, moving stock from overstock bins to pick bins, or moving stock from any
temporary/staging area to final storage bins in the warehouse. If your system is configured to
allow it, you may also use the direct move to process replenishment requests (for more
information on replenishment, see Understanding Replenishment Functions on page 57).
You can also use the Direct Move function to reserve stock, which prevents it from being
allocated to orders. For information, see Reserving and Unreserving Inventory on page 51.
There are two main ways of moving inventory:
In two steps
In this method, you first move the stock out from a bin to a temporary system location,
TRANSIT. Then, you move the stock in from the TRANSIT location to the desired bin. You
typically use this method when different equipment is required, when you want to search
for the best home for the product, when the out and in bins are situated at a distance from
each other, or when stock needs to be broken down into smaller packsizes.
NOTE: In some warehouses, the system may be configured to only allow you
to move in stock that you yourself have moved out initially. In this case, the
system bin location would display as #YOUR_USERID, instead of TRANSIT.
In one step
You typically use this method when the equipment required to move the stock is the
same, when you already know to where you are moving the product, and when the out
and in bins are situated close to each other.
For each method, in/out or one-step, you can also move products in two ways:
By single product. In this method, you move a single product at a time.
If you are moving by single serialized product, you can do a serial move to save time. This
means that instead of entering a product number you use the serial number. This is
quicker than entering the product number, because you dont need to enter the bin from
which you are moving the product, nor the quantity to remove. Because serial numbers
are unique per product, Accellos One Warehouse knows the bin that the product is
currently in and that it is single unit; you only have to scan the bin into which the product
will be put if (if not TRANSIT). If the same serial number is used for different products, you
may also have to select the product from a list, but this is still quicker than a regular
product move.
By pallet. In this method, you assemble a pallet-load of multiple products and then drop
the whole pallet of products in the same bin, without having to re-scan all the items on
the pallet.
To move products out from bins to the TRANSIT location, by single product or by pallet of
products, see Moving Products Out on page 31.
To move products in from the TRANSIT location into new bins, by single product, or by pallet of
products, see Moving Products In on page 37.
To move products out from bins and into bins in one step, by single product or by pallet of
product, see Moving Products in One Step on page 45.
By product In this method, you add products from different bins to the TRANSIT
location, one product at a time, in the quantity you select. Use this method when you
want to select the products and quantities to be moved. Follow the procedure in Moving
a Single Product Out on page 32.
By pallet In this method, you move the total quantity of all available (unallocated)
products in a single bin to the TRANSIT location. Use this method when you want to
empty multiple products from a single bin. Follow the procedure in Moving Multiple
Products (Pallet Moving) Out on page 36.
3 Depending on whether you want to do a regular move or a serial move, do one of the
following:
To do a regular move, scan the products barcode label, or enter the product number
and press ENTER.
If more than one product matches the entry, you are prompted to select the correct
product. For example, you would need to select the lot number of the item you wish
to move.
Press the correct lot number or scan the barcode containing the lot number you are
handling.
To select the correct product if there is more than one match, see Identifying Products
on page 7.
Tip: Only one pick bin displays-the oldest DNR bin containing units. If
there are multiple matches, it shows the first one in sequential order. The
(t) symbol means that the product is currently in the TRANSIT location.
To do a serial move for a serialized product, scan the serial number or enter the serial
number and press ENTER.
Tip: If more than one product uses that serial number, you are prompted to
select the product.
Since serialized products are unique (per product), Accellos One Warehouse knows
exactly in which bin the product is currently located, so you dont have to enter a from
bin. If the serial product is not currently in TRANSIT, the 2-step direct move function
will only give the option of 2-OUT.
4 Optionally, if you want to print product labels, do the following:
To print product unit labels for the selected product, press [F8].
If you want to print the customers SKU for this product on this label, enter the
number and press ENTER at the SKU # prompt; otherwise, press ENTER -Skip to leave
this field blank. At the #Labels prompt, enter the number of labels you want.
Press ENTER to return to the Direct Move screen.
To print overstock (product case) labels for the selected product, press [F7].
At the Q per P prompt, enter the packsize you need for the product carton, or press
ENTER -Skip. At the #Labels prompt, enter the number of labels you want.
5 Press 2-OUT to move the product out of a bin. Depending on whether do a regular move
or a serial move, one of the following occurs:
For a serial move, when your move is successful, the message MOVED is displayed,
and the serial product is moved to the TRANSIT system location. The (t) symbol
means that the product is currently in the TRANSIT location.
You are given the option to now move the serial product from TRANSIT into a bin. Go
to step 6
For a regular move, all the current locations for the product, as well as quantities and
packsizes for each bin, are displayed.
Stock that has been reserved by warehouse staff is indicated with a number sign (#)
to the right of the bin. Press ENTER to view additional screens of bins, if necessary.
Optionally, to view the received or expiry dates (if applicable) of all inventory in each
bin, press [F9]. Press ENTER to view additional screens of bins, if necessary.
To select a bin, go to it and scan its barcode label, or press the button corresponding
to the bin. The bin you have selected and the number of packs in that bin are
displayed. If your system is configured to do so, the maximum number of packs that
can be removed is also displayed.
At the To Remove prompt, enter the number of packs you want to move out of this
bin, and press ENTER.
If the product cannot be moved from this bin (because it has already been allocated to
an order) a message is displayed. Enter another quantity, or press ENTER to return to
the bin selection prompt and select another bin.
If this product has an unique attribute, such as a serial number, and you are prompted
for the attribute number for the first unit, scan the number on the products barcode
label or enter the number and press ENTER.
If you are prompted for other attributes, scan or enter the appropriate attributes and
press ENTER. Repeat for each unit you are moving out.
When your move is successful, the message MOVED is displayed, and the selected
products are moved to the TRANSIT system location. The (t) symbol means that there
is some quantity of product currently in the TRANSIT location.
To move additional quantities of this product from other bins out to the TRANSIT
location, repeat this step (step 5) from the beginning (i.e. press 2-OUT...)
6 Do one of the following:
To move other products out, press [F1] to return to the first Direct Move screen, and
repeat steps 3 to 5 of this procedure.
To move the products you have moved to the TRANSIT location in to bin locations,
follow any of the procedures in Moving Products In on page 37.
3 Press t F5- Pallet Move. The Pallet Move screen is displayed, and you are prompted to
enter the bin from which you want to move all available (unallocated) product.
4 At the From Bin prompt, scan the barcode label of the bin, or enter the bin number and
press ENTER. The available products are moved to the TRANSIT location, and the number of
different products moved is displayed.
5 Optionally, to view the contents of the TRANSIT location so far, press [F8]. The products
you have added to the TRANSIT location using the Pallet Out function are displayed. To
return to the Pallet Move screen, press ENTER.
Moving Products In
When you move stock in, there are three methods by which you can move products from the
TRANSIT location:
By product In this method, you add selected products from the TRANSIT location, one
product at a time, in the quantity you select. Use this method when you want to move the
products to different bins. Follow the procedure in Moving a Single Product In on page
38.
By pallet In this method, you move all the products that you have added to the TRANSIT
location using the Pallet Out function to a single bin. Use this method when you want to
move multiple products into a bin that can accept them, such as a carton/overstock bin.
Follow the procedure in Moving Multiple Products (Pallet Moving) In on page 43.
NOTE: Pick bins have restrictions on the products you can put into them
based on their type. For example, you cannot put two different products into a
dedicated pick bin. If your warehouse stores products using single homes, you
cannot put a product into a bin if it is already stored in another pick bin
3 Depending on whether you want to do a regular move or a serial move, do one of the
following:
To do a regular move, scan the products barcode label, or enter the product number
and press ENTER.
If more than one product matches the entry, you are prompted to select the correct
product. For example, you would need to select the lot number of the item you wish
to move.
Press the correct lot number or scan the barcode containing the lot number you are
handling.
To select the correct product if there is more than one match, see Identifying Products
on page 7.
Tip: Only one pick bin displays-the oldest DNR bin containing units. If
there are multiple matches, it shows the first one in sequential order. The
(t) symbol means that the product is currently in the TRANSIT location.
To do a serial move for a serialized product, scan the serial number or enter the serial
number and press ENTER.
Tip: If more than one product uses that serial number, you are prompted to
select the product.
The (t) symbol means that the product is currently in the TRANSIT location. Since
serialized products are unique (per product), Accellos One Warehouse knows that the
product is currently in TRANSIT, so the 2-step direct move function will only give the
option of 1-IN.
4 Optionally, if you want to print product labels, do the following:
To print product unit labels for the selected product, press [F8].
If you want to print the customers SKU for this product on this label, enter the
number and press ENTER at the SKU # prompt; otherwise, press ENTER to leave this
field blank. At the #Labels prompt, enter the number of labels you want.
Press ENTER to return to the Direct Move screen.
To print overstock (product case) labels for the selected product, press [F7]. At the Q
per P prompt, enter the packsize you need for the product carton. Then, at the
#Labels prompt, enter the number of labels you want. Press ENTER to return to the
Direct Move screen.
5 Optionally, if you want to check which bins are currently empty so that you may move the
product into one of the empty bins, press [F4]. You are prompted to enter a bin from
which to start searching for empty bins.
6 Scan or enter the bin number and press ENTER. A list of empty bins displays.
An an asterisk (*) next to a bin number means it is a DNR-type bin (i.e., pickbin). Press
ENTER to return to the to the Direct Move screen.
Optionally, to view the received or expiry dates (if applicable) of all inventory in the
TRANSIT (or #YOUR_USERID) location, press [F9]. Press ENTER to view additional
screens of dates, if necessary.
Press the button corresponding to the packsize you are moving in. You are prompted
to enter a bin into which you want to move the inventory.
For a serial move, you are prompted to enter a bin into which you want to move the
inventory.
8 Go to the bin and scan its barcode label, or at the To Bin prompt, enter the bin number
and press ENTER. If you enter a bin that does not exist, and you are prompted to add the
bin, press Yes to add the bin or N not to add the bin. If you press No, you are prompted to
enter a new bin.
NOTE: Pick bins have restrictions on the products you can put into them
based on their type. For example, you cannot put two different products into a
dedicated pick bin. If your warehouse stores products using single homes, you
cannot put a product into a bin if it is already stored in another pick bin
For a regular move, if the bin you entered does not already contain this product or if it
is a carton or random-type bin, you are prompted to select a packsize. At the New
Packsize prompt, press ENTER to accept the default packsize, or to use a different
packsize, enter the packsize and press ENTER.
NOTE: When you move products in, you can split or combine packs to
create the packsizes you want. However, the packsize you specify must
be a multiple of the original packsize that was moved out.
You are prompted to enter the number of packs you want to move to this bin.
At the #Packs prompt, enter the number of packs you want to move to this bin, and
press ENTER. (You do not need to move all packs to the same bin.)
If the product cannot be accepted in this bin, a message is displayed. If you receive
such a message, select another bin or packsize.
When your move is successful, a message is displayed, confirming that the system
has moved the product to the selected bin.
For a serial move, if asked for a serial number, scan or enter it. When your move is
successful, a message is displayed, confirming that the system has moved the product
to the selected bin.
NOTE: When you pallet-move multiple products into a bin, they must
all be placed in the same bin. Therefore, you must be sure to pallet-
move only into a carton-type (or random) bin.
4 Press F4-IN from Transit. You are prompted for the bin to which you want to move all
the products from the TRANSIT location.
5 Optionally, to view the contents of the TRANSIT location, press [F6]. If necessary, press
ENTER TO view additional screens of products.
When your move is successful, a message is displayed, confirming that the products have
been moved to the selected bin, along with the number of different products moved.
3 Press [F2]- 1-Step to activate one step moving. You are prompted to enter the product
you want to move.
4 The procedure you follow next, depending on whether you are doing a regular move or a
serial move. See Regular 1-Step Move below or Serial 1-Step Move on page 49.
Press the correct lot number or scan the barcode containing the lot number you are
handling.
To select the correct product if there is more than one match, see Identifying Products on
page 7.
If the product is currently stored in a pick bin, that bin is displayed.
Tip: Only one pick bin displays-the oldest DNR bin containing units. If there
are multiple matches, it shows the first one in sequential order.
2 If you know a valid bin from which you want to move the product, go to the bin and scan
its barcode label, or enter the bin number and press ENTER.
or
To view a list of bins in which the product is currently stored, press ENTER. All the current
bins for the product, as well as quantities and packsizes for each bin, are displayed. Stock
that has been reserved by warehouse staff is indicated with a number sign (#) to the right
of the bin. Press ENTER to view additional screens of bins, if necessary.
Optionally, to view the received or expiry dates (if applicable) of all inventory in each bin,
press [F9]. Press ENTER to view additional screens of bins, if necessary.
Press the button corresponding to the bin from which you want to move the product.
3 The bin you selected and the number of packs in that bin are displayed.
4 At the To Remove prompt, enter the number of packs to move out of this bin, and press
ENTER. You are prompted to enter a bin to which you want to move the product.
NOTE: Pick bins have restrictions on the products you can put into them
based on their type. For example, you cannot put two different products into a
dedicated pick bin. If your warehouse stores products using single homes, you
cannot put a product into a bin if it is already stored in another pick bin
5 Go to the desired bin and scan its barcode label, or at the To Bin prompt, enter a bin
number and press ENTER. If the bin does not exist, and you are prompted to add the bin,
press Yes to add the bin or No not to add the bin. If you press No, you are prompted to
enter a new bin.
6 If the bin you entered does not already contain this product or if it is a carton/random-
type bin, you are prompted to select a packsize.
7 At the New Packsize prompt, press ENTER to accept the default, or to use a different
packsize, enter the packsize and press ENTER.
NOTE: When you move products in, you can split or combine packs to create a
different packsize. However, the packsize you specify must be a multiple of the
original packsize that was moved out.
If the product cannot be accepted in this bin, a message is displayed. If you receive such a
message, select another bin or a different packsize. If this product has an unique attribute,
such as a serial number, and you are prompted for the attribute number for the first unit,
scan the number on the products barcode label or enter the number and press ENTER. If
you are then prompted for additional attribute numbers, scan or enter the appropriate
number and press ENTER. Repeat this step for each unit you are moving.
8 When your move is successful, a message is displayed, confirming that the system has
moved the product to the selected bin.
Tip: If more than one product uses that serial number, you are prompted to
select the product.
Since serialized products are unique (per product), Accellos One Warehouse knows
exactly in which bin the product is currently located, so you dont have to enter a from bin.
You are prompted to enter a bin into which you want to move the item.
NOTE: Pick bins have restrictions on the products you can put into them
based on their type. For example, you cannot put two different products into a
dedicated pick bin. If your warehouse stores products using single homes, you
cannot put a product into a bin if it is already stored in another pick bin
2 Go to the desired bin and scan its barcode label, or at the To Bin prompt, enter a bin
number and press ENTER. If the bin does not exist, and you are prompted to add the bin,
press Yes to add the bin or No not to add the bin. If you press No, you are prompted to
enter a new bin.
3 If asked for a serial number, scan or enter it. When your move is successful, a message is
displayed, confirming that the system has moved the product to the selected bin.
NOTE: When you pallet move multiple products into a bin, they must all be
placed in the same bin. Therefore, you must be sure to pallet move only to a
carton (or random) type bin.
3 Press F2-1Step to activate one step moving, then press [F5] to pallet move. The 1- Step
Pallet Move screen is displayed, and you are prompted to enter the bin from which you
want to move all available products.
4 At the From Bin prompt, scan the barcode label of the bin, or enter the bin number and
press ENTER. You are prompted to enter the bin to which you want to move the products.
5 Go to the bin and scan its barcode label, or at the Locn prompt, enter the bin number and
press ENTER. If you enter a bin number that does not exist, and you are prompted to add
the bin, press Yes to add the bin or No not to add the bin. If you press No, you are
prompted to enter a new bin.
If the product cannot be accepted in this bin, a message is displayed. If you receive such a
message, select a new bin.
When your move is successful, you are returned to the main Direct move screen, and a
message is displayed, indicating the number of different products that were moved.
You can unreserve inventory that you have previously reserved, or that has been reserved by
another user. To unreserve stock, follow the procedure in Unreserving Inventory on page 55.
Reserving Inventory
> To reserve inventory of a product:
3 At the Product prompt, scan the products barcode label, or enter the product number
and press ENTER.
If more than one product matches the entry, you are prompted to select the correct
product. For example, you would need to select the lot number of the item you wish to
move.
Press the correct lot number or scan the barcode containing the lot number you are
handling.
To select the correct product if there is more than one match, see Identifying Products on
page 7.
Tip: Only one pick bin displays-the oldest DNR bin containing units. If
there are multiple matches, it shows the first one in sequential order.
4 Press [F9] to reserve stock of this product. All bins in which the product is currently stored
are displayed, as well as the quantity and packsize for each bin. Stock that has already
been reserved by warehouse staff is indicated with a number sign (#) to the right of the
bin. Press ENTER to view additional screens of bins, if necessary
5 Optionally, to view the received or expiry dates (if applicable) of all inventory in each bin,
press [F9]. Press ENTER to view additional screens of bins, if necessary.
6 Scan the barcode label of the bin whose inventory you want to reserve, or press the button
corresponding to the appropriate bin. A message is displayed, indicating the quantity,
packsize, and bin location for the product that you are reserving. You are prompted to
enter a comment/reason for the reserve.
7 To confirm that you want to reserve the stock, enter a comment up to 16 characters long
(blank is accepted), and press ENTER, or press ENTER -Skip to reserve the product without
a reason or comment.
If you confirmed the reservation, the message Reserved is displayed.
8 To reserve the same product from a different bin, repeat steps 4 to 7. Otherwise, Press
ENTER to return to the product selection screen.
9 To reserve additional products, repeat steps 3 to 7.
Unreserving Inventory
If you have the correct privileges, you can unreserve stock that has been reserved by yourself
or by another user.
> To unreserve reserved inventory:
3 At the Product prompt, scan the products barcode label, or enter the product number
and press ENTER.
If more than one product matches the entry, you are prompted to select the correct
product. For example, you would need to select the lot number of the item you wish to
move.
Press the correct lot number or scan the barcode containing the lot number you are
handling.
To select the correct product if there is more than one match, see Identifying Products on
page 7.
Tip: Only one pick bin displays-the oldest DNR bin containing units. If
there are multiple matches, it shows the first one in sequential order.
4 Press [F9] to unreserve stock of this product. All bins in which the product is currently
stored are displayed. Currently reserved stock is indicated with a number sign (#) to the
right of the bin. Press ENTER to view additional screens of bins, if necessary.
5 Scan the barcode label of the bin whose inventory you want to unreserve, or press the
button corresponding to the appropriate bin (marked with the #). A message is displayed,
confirming that the stock is no longer reserved.
NOTE: Replenishment does not always have to be done from actual carton/
overstock bins or larger packsizes. If inventory exists in pickable bins, you may
be instructed to replenish from pick bins.
Once a replenishment request has been generated, there are a number of ways by which
you can find out which stock should be replenished to which bins:
By following letdown tickets. If your system is configured to print these automatically,
they are printed whenever a replenishment request is issued.
By following a Replenishment Report printed by your dispatcher.
By using the Bin Lookup function. This function can help you to identify products that
are marked HELD FOR REPLENISHMENT and need to be moved to pick bins. For
procedures for looking up bins, see Looking Up Bin Contents on page 28.
Other warehouse policy. Your warehouse may have a policy that establishes a routine
for replenishing stock, without the need for printed letdown tickets.
Tip: In most situations, you should remove more product from the overstock bins
than required for the specific replenishment request. This will reduce the future
number of replenishment requests for the product.
Press the button corresponding to the group for which you want to let down stock.
4 You are prompted to enter the overstock bin from which you want to begin your search for
replenishment requests.
5 Scan the barcode label of the first bin in the warehouse from which you want to search for
replenishment requests, or enter the bin number and press ENTER. The system searches for
all requests beginning with that bin, sequentially, through to the last overstock bin.
If there are no replenishment requests past that bin, enter another bin, until you are
directed to the first bin with a replenishment request. The quantity and packsize required
to process the replenishment request are displayed, as are breakpack instructions.
6 If you want to skip this product and go to the next request, press [F3]. Otherwise, remove
the desired number of packs, and at the PACKS OUT prompt, enter the quantity of packs
you removed, and press ENTER.
If this product has an unique attribute, such as a serial number, and you are prompted for
the attribute number for the first unit, scan the number on the products barcode label or
enter the number and press ENTER. If you are then prompted for additional attribute
numbers, scan or enter the appropriate number and press ENTER. Repeat this step for each
unit you are letting down.
You are prompted to break down the quantity into the appropriate packsize.
7 Break down the product into the displayed packsize and press ENTER to continue. If there
are additional replenishment requests for this bin or for any bins in the replenishment
group(s) you selected, you are prompted to let down stock for the next request.
8 Repeat the process for all remaining replenishment requests. When you have let down
stock for all bins in the group and range you selected, a message is displayed that there
are no outstanding replenishment requests for this group/range.
Filling Bins
If your system is configured for two-step replenishment, stock that has been let down through
any of the Letdown Stock functions is kept in a temporary system location named REPLENIS
(or REPLEN01, where 01 is your warehouse number). As long as the stock is in this location, it
cannot be used to fulfill orders.
To make the stock available for allocating to orders, a fill-bin request is issued for each product
that has been let down. You use the Fill Bins function to move stock from the REPLENIS
location to a pick bin or bins.
> To fill bins with let-down products:
1 From the Stock Locator menu, press Fill Bins. You are prompted to specify the product
with which you want to fill bins.
2 Scan the barcode label of the product, or enter the product number and press ENTER.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
If there are multiple fill-bin requests for this product, a list of them is displayed. Press the
button corresponding to the quantity and packsize you want to move from the REPLENIS
location, and press ENTER.
You are prompted to enter the number of packs you want to remove for the first pick bin
location.
3 At the To Remove prompt, enter the number of packs which you want to move to the bin
(you do not need to move the entire quantity to one bin), and press ENTER. The current
pick bin (if any) displays, which is the oldest DNR bin containing units. If there are
multiple matches, it shows the first one in sequential order.
NOTE: Pick bins have restrictions on the products you can put into them, based
on their type. For example, you cannot put two different products into a dedicated
pick bin. If your warehouse stores product using single homes, you cannot put a
product into a bin if it is already stored in another pick bin.
Optionally, to view the received or expiry dates (if applicable) of all inventory in each
bin, press [F9].
To select a bin, press the bin corresponding to the bin you want (this should be a pick
bin) and press ENTER.
5 The selected bin is displayed and you are prompted to verify the bin.
6 Scan the barcode label, or at the SCAN BIN prompt, enter the bin number and press
ENTER.
If the product cannot be accepted in this bin, an error message is displayed. Enter a
different bin.
If this product has an unique attribute, such as a serial number, and you are prompted for
the attribute number for the first unit, scan the number on the products barcode label or
enter the number and press ENTER. If you are then prompted for additional attribute
numbers, scan or enter the appropriate number and press ENTER. Repeat this step for each
unit you are moving.
When your bin selection is successful, you are instructed to move the product to the bin.
7 Fill the bin with the selected quantity, and press ENTER. You are returned to the product
selection prompt.
8 If there are remaining quantities of this product, repeat the entire process, starting from
step 2, for as much product as you need to move.
9 Repeat steps 2 to 8 for all remaining bins you want to fill.
NOTE: Pick bins have restrictions on the products you can put into them, based
on their type. For example, you cannot put two different products into a dedicated
pick bin. If your warehouse stores product using single homes, you cannot put a
product into a bin if it is already stored in another pick bin.
Press the button corresponding to the group for which you want to let down stock.
4 You are prompted to enter the overstock bin from which you want to begin your search for
replenishment requests.
5 Scan the barcode label of the first bin in the warehouse from which you want to search for
replenishment requests, or enter the bin number and press ENTER. The system searches for
all requests beginning with that bin, sequentially, through to the last overstock bin.
If there are no replenishment requests past that bin, enter another bin, until you are
directed to the first bin with a replenishment request. The quantity and packsize required
to process the replenishment request are displayed, as are breakpack instructions.
Tip: In most situations, you should remove more product from the overstock
bins than required for the specific replenishment request. This will reduce the
future number of replenishment requests for the product.
6 If you want to skip this product and go to the next request, press [F3]. Otherwise, remove
the desired number of packs (you do not need to move the entire quantity to one bin),
and at the PACKS OUT prompt, enter the quantity of packs you removed, and press ENTER.
If this product has an unique attribute, such as a serial number, and you are prompted for
the attribute number for the first unit, scan the number on the products barcode label or
enter the number and press ENTER. If you are then prompted for additional attribute
numbers, scan or enter the appropriate number and press ENTER. Repeat this step for each
unit you are letting down.
You are prompted to break down the quantity into the appropriate packsize.
7 Break down the product into the displayed packsize and press ENTER to continue. You are
prompted to enter a bin to which you want to move the product.
8 Go to the bin into which you want to move the product, and scan its barcode label, or at
the Verify prompt, enter the bin number and press ENTER. If the product can not be
accepted in this bin, an error message is displayed. Press ENTER to return to the previous
screen, and enter a new bin.
When your move is successful, a message is displayed, confirming that the system has
moved the product to the selected bin.
9 Press ENTER to continue. If there are additional replenishment requests for this bin or for
any bins in the replenishment group(s) you selected, you are prompted to let down stock
for the next request.
NOTE: In all picking styles, more than one picker cannot pick the same
product from the same bin at the same time. This also applies to product
picking (see below), in which all products are in the BATCHPCK location.
Batch Picking
This method allows you to collect all the products required in a wave before packing them into
cartons. For each pick, you are guided to the pick bin, and told the product and quantity to
pick, but not the cartons into which to pack the items. Instead, you place the products onto a
cart or into totes, and bring them to a sorting area, where you then pack them into cartons for
the appropriate orders.
This method of picking is particularly well suited to a warehouse layout that is not conducive
to bringing cartons through aisles of pick bins. It is also an efficient way to pick a large number
of orders (each with a few lines), as it lets you split the picking and packing functions between
two people.
To pick by batch, after starting a wave, you simply select the Batch Picking mode from within
the Picking function. For details, see Picking Orders by Batch on page 81. Once you have
picked the items, you or another picker have the option of packing the items by product (see
Product Picking below), by order (see Reverse Picking on page 70), or in the same sequence
in which the products were pulled off the shelves.
Product Picking
This method is typically (although not required to be) used in conjunction with batch picking,
as it allows you to select the products you want to pick, usually from a previously-picked
collection of items, and pack them in the sequence that you choose, rather than in the
sequence of bins. In this method, you identify the product to pack, and the system prompts
you with the quantities and cartons required for each order in the wave.
Again, this method is typically used in warehouses where it is not feasible to bring cartons
through aisles, or in which it is more efficient to split up picking and packing functions
between two or more people. It can also used to allow experienced pickers to pack orders
correctly the first time (for example, by packing the largest items at the bottom of the cartons,
etc.) without having to re-pack them later.
To pick by product, you typically restart a wave that has already been batch picked (for
information, see Stopping and Restarting a Pick or Wave on page 76), and then simply select
the Product Picking mode from within the Picking function. For details, see Picking Orders by
Product on page 82.
Scanner picking
This method, also referred to as supermarket picking, is similar to product picking, but requires
that you scan each product unit before packing it and picking the next product.
This method is typically (although not required to be) used in conjunction with batch picking,
as it allows you to select the products you want to pick, usually from a previously-picked
collection of items, and scan each product/packsize (quantity of one unit per scan) as you put
them in the carton. This is similar to a supermarket check-out line, where each individual
product in the order is scanned separately.
To scanner pick, you might typically use a procedure whereby you restart a wave that has
already been batch picked (for information, see Stopping and Restarting a Pick or Wave on
page 76). Then, select the Scanner Picking mode from within the Picking function. For details,
see Picking Orders by Scanning Each Unit on page 85.
One-scan Picking
This method allows you to pick items directly into a single carton or multiple cartons and
simply scan a single carton, without scanning or entering any other information. This is an
extreme picking style that is only used in rare situations, such as rush periods where picking
speed is more important than accuracy. One-scan picking is described in Picking Orders in
One Scan on page 90.
Picking sequentiallyOne picker picks all the products in one area of the warehouse
(defined by the bin range entered), and hands off the rest of the wave to the next picker in
another area of the warehouse. This method divides up aisles of bins so that individual
pickers only work in a specified number of aisles. They can pick each aisle sequentially, or
if they want to pick simultaneously, can start at opposite ends of an area and meet in the
middle (see Reverse Picking on page 70).
If you are sequential pick, you typically restart a wave that has already been started in
another area (for information, see Stopping and Restarting a Pick or Wave on page 76),
and pick your area, until all the products in all the orders are picked. You can use any
number of picking modes, such as regular, batch, or product picking.
Reverse Picking
Picking in reverse is also not really a style of picking, but a variation in the sequencing of the
wave. That is, rather than proceeding in bin sequence from lowest to highest highest bin, the
system guides you to picks highest bin to lowest bin. This mode is typically used to have two
pickers simultaneously pick a single wave: one picker uses forward picking to start at the
lowest bin, while the other picker uses reverse picking to start at the highest bin. The two
meet in the middle when they are finished.
To pick in reverse, you typically restart a wave that has been started by a forward picker (for
information, see Stopping and Restarting a Pick or Wave on page 76), and then simply select
the Reverse Picking mode from within the Picking function. For details, see Understanding
and Selecting Picking Modes on page 78. Again, you can combine this mode with any other
technique, including regular wave picking, and batch picking.
2 Scan or enter the starting bin of the range, and press ENTER. If you do not want to limit
picking to a specific bin range, you can press ENTER -Skip.
3 Scan or enter he last bin of the range, and press ENTER. If you do not want to limit picking
to a specific bin range, you can press ENTER -Skip.
The Wave Information screen is displayed, with all totals at 0 to begin.
1 From the Wave Information screen, at the F2-Start prompt, scan a picking/shipping label
for an order or enter the carton number (or packslip /sales order) of the order you want to
add, and press ENTER.
2 The order details are displayed, and you are prompted to confirm that you want to add
this order to your wave.
Customer
3 To accept this order in your wave press Yes. If any special instructions are defined for the
order, they are displayed, and you are prompted to confirm.
4 Press Yes to confirm that you have or will perform the required processes, or press No to
cancel adding the order to your wave. If you pressed Yes, the order is automatically added
to the wave.
5 Repeat steps 1 and 4 for each sales order you want to add to your wave.
6 When you have added all orders to your wave and are ready to begin picking, press F2 -
START.The first pick in the wave is displayed.
Product to pick.
Quantity to pick.
7 Begin to pick the wave by following any of the procedures in Picking Orders on page 77
NOTE: If you are using simultaneous picking, you should not use the handheld to
create waves of orders unless you are the first picker to work with the orders.
1 From the Wave Information screen, add an order to the wave, by doing one of the
following:
At the F2-START prompt, scan or enter the packslip (sales order) number of the order
you want to add, and press ENTER.
To select the highest priority ready to wave order from the system, press ENTER or [F4].
To select one of the sales orders that have been assigned specifically to you, at the F2-
START prompt, press [F5]. A list of sales orders in Ready to Wave status that are
assigned to you displays.
Optionally, press ENTER to view additional screens of sales orders. To select a sales
order from the list, press the number corresponding to the sales order you want to
add to the wave.
NOTE: Sales Orders can be assigned to pickers at ANY stage. All orders
assigned to the user will be displayed in Picks field on the ASSIGNED WORK
screen that displays when the user logs on. However, only orders that are
Ready to Wave will show up on when using the [F5] Assigned Work function
the handheld in picking. If the orders are not allocated or waved by the
dispatcher, the assignment will just restrict other users from accessing them.
2 The order details are displayed, and you are prompted to confirm that you want to add
this order to your wave...
Customer
6 Repeat steps 1 to 5 for each sales order you want to add to your wave.
7 When you want to begin picking the wave, or there are no more ready to wave orders in
the system (in which case thee message None Left is displayed), press F2 - START to
begin picking. The first pick in the wave is displayed.
Product to pick.
Quantity to pick.
8 Collect your picking/shipping labels from the appropriate printer, and begin to pick the
wave by following any of the procedures in Picking Orders on page 77.
Stopping a Wave
> To stop a wave:
1 Press [F1] at any point during a wave. You are prompted to assemble the next wave.
2 Press Yes to return to the Wave Information screen to begin a new wave, or restart the
one you stopped. Otherwise, press No to return to the main menu.
Restarting a Wave
> To restart a wave:
1 From the Wave Information screen, press [F3]. You are prompted to enter an order
number or carton number for one of the orders in the wave.
2 Scan a picking/shipping label for any order in the wave, or enter the sales order number,
and press ENTER. If the wave does not contain any previously picked lines, you are directed
to the first /next pick in the wave.
3 Continue by following any of the picking methods described in Picking Orders following.
PICKING ORDERS
Once you have started a wave of orders, you can simply begin to pick it if you are using the
default regular wave picking style, as described in Picking Orders by Wave (Regular Picking)
on page 79. However, if you are using other styles or techniques, you need to select the
appropriate picking modes in which to pick, as described in the following section.
1 You may also print additional picking/shipping labels at any time during picking (except
when prompted for a quantity).
NOTE: During picking, you may receive various other validation prompts that
are not described in the following procedures.
Regular picking, batch picking, scanner picking and product picking involve different steps in
the picking process. The forward/reverse picking modes merely determine the direction in
which picks proceed in forward bin sequence, or in bin sequence. Thus, you can actually
combine regular/batch picking with forward/reverse picking as follows (assuming you are
starting from the default):
Reverse [F5]
Reverse [F4][F5]
To use the regular picking steps, follow the procedure in Picking Orders by Wave (Regular
Picking) on page 79.
To use the batch picking steps, follow the procedure in Picking Orders by Batch on page 81.
To use the product picking steps, follow the procedure in Picking Orders by Product on page
82. (Product picking can not be combined with reverse picking, because you are not guided by
the system; rather, you select the products you want to pick in the sequence you want.)
To use the scanner picking steps, follow the procedure in Picking Orders by Scanning Each
Unit on page 85. (Scanner picking can not be combined with reverse picking, because you are
not guided by the system; rather, you select the products you want to pick in the sequence you
want.)
To pick in reverse, press [F5] and follow the procedure in either Picking Orders by Wave
(Regular Picking) on page 79 or Picking Orders by Batch on page 81. To return to forward
picking, press [F5] again.
1 From the first picking screen, go to the bin displayed, and if your system requires that you
confirm the bin, scan the bins barcode label.
NOTE: If you cannot fulfill this pick for any reason, see Handling Picks You
Cannot Fulfill on page 87 for different ways of handling picks you cannot
complete.
2 Optionally, if you need an additional carton and want to print a new label, press [F7].
3 Remove the quantity of the requested product, and scan the products barcode label to
verify that you have picked the correct product, or if your system allows you to simply
scan the bin (for dedicated bins only), scan the bins barcode label.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
If any special instructions are defined for the product, they are displayed. Press ENTER to
continue.
The carton/order for which this product is required is displayed.
5 Place the product into the appropriate carton or box according to the big number or
carton number, and scan the barcode on the picking/shipping label.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
If this product has an unique attribute, such as a serial number, and you are prompted for
the attribute number for the first unit, scan the number on the products barcode label or
enter the number and press ENTER. If you are then prompted for additional attribute
numbers, scan or enter the appropriate number and press ENTER. Repeat this step for each
unit you are picking.
Otherwise, if you are prompted, enter the quantity that you picked.
NOTE: If you are picking more than one order, your waves will have more than
one carton. Take special care to ensure that you pack each product into the correct
carton for the correct order.
9 Press Yes if you want to start picking another wave; otherwise, press No and you are
returned to the main menu.
NOTE: You can not use batch picking for orders with products with unique
attributes, such as serial numbers.
1 From the first pick screen, press [F4] to begin a batch pick. The message BATCH PICK is
displayed at the bottom of the screen.
Product to pick.
NOTE: If you cannot fulfill this pick for any reason, see Handling Picks You
Cannot Fulfill on page 87 for different ways of handling picks you cannot
complete.
2 Go to the bin displayed, and if your system requires that you confirm the bin, scan the
bins barcode label.
3 Remove the quantity of the requested product, and scan the products barcode label to
verify that you have picked the correct product, or if your system allows you to simply
scan the bin (for dedicated bins only), scan the bins barcode label.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
If your system requires that you confirm the quantity that you actually picked, enter the
quantity and press ENTER. The next pick is displayed.
4 Repeat steps 2 and 3 for each product in your wave. When you have completed the
remaining lines in the wave, Accellos One Warehouse switches to regular picking so you
can pack the products you have picked.
5 Press the Regular Picking button or press ENTER. You are returned to the first picking
screen.
6 Do one of the following:
If you want to pack the products you have picked in the sequence you choose, follow
the procedure in Picking Orders by Product on page 82.
If you want to pack the products you have picked by scanning each product unit
separately, follow the procedure in Picking Orders by Scanning Each Unit on page 85.
If you want to pack the products in the sequence in which the system directs you,
press ENTER, and follow the procedure in Picking Orders by Wave (Regular Picking) on
page 79.
NOTE: You can not use product picking for orders with products with attributes,
such as lot or serial numbers.
1 From the first picking screen (F2-Start), press [F9] to start a product pick. The Product
Picking screen is displayed.
3 Optionally, if you need an additional carton and want to print a new label, press [F7].
4 Scan the barcode label of the product that you want to pick, or enter the product number
and press ENTER. You may be prompted for packsize.
5 If this product is required for your wave, the carton/order for which this product is
required is displayed.
Quantity to pick.
Customer for this pick.
NOTE: If you cannot fulfill this pick for any reason, see Handling Picks You Cannot
Fulfill on page 87 for different ways of handling picks you cannot complete.
7 Place the product into the appropriate carton or box according to the big number or
carton number, and scan the barcode on the picking/shipping label.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
If you are prompted, enter the quantity that you picked.
NOTE: f you are picking more than one order, your waves will have more than one
carton. Take special care to ensure that you pack each product into the correct
carton for the correct order.
8 Enter the quantity that you picked and press ENTER, or press [F8] for the full quantity
ordered. If you enter a quantity greater than required, you may receive a warning, or you
may be required to re-enter the quantity until it matches the expected number. If you
enter a quantity less than required, you are prompted to re-enter the remaining quantity.
If you are allowed to short the pick, you may do so by following the instructions in
Shorting a Pick on page 88. When your quantity is accepted, you are prompted to select
another product.
9 Repeat steps 3 to 8 until you have picked all lines in the wave, and the End of Wave
message is displayed. You are prompted to start picking another wave.
10 Press Yes if you want to start picking another wave; otherwise, press No and you are
returned to the main menu.
NOTE: You can not use scanner picking for orders with products with attributes,
such as lot or serial numbers.
1 From the first picking screen (F2-Start), press [F8] to start scanner pick. The Scanner
Picking screen is displayed.
2 Scan the barcode on the picking/shipping label. and you are prompted to scan the first
item.
3 Optionally, if you need an additional carton and want to print a new label, press [F7].
4 Scan the barcode label of the product that you want to pick, or enter the product number
and press ENTER.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
You may be prompted for packsize.
5 Place the item into the appropriate carton or box according to the big number or carton.
NOTE: If you are picking more than one order, your waves will have more than
one carton. Take special care to ensure that you pack each item into the correct
carton for the correct order.
6 Since each unit of the product is scanned individually, after each scan, the number of
units scanned so far and the number of units remaining for the carton are updated.
Product to pick.
Carton selected.
Quantity to pick.
7 Optionally, press [F8] to print a list of the remaining items, or press [F6] to show the list of
the remaining item and their current bin picking location on the screen.
8 Press ENTER or click a button to return to the previous Scanner Picking screen.
9 Optionally, you can view:
A list of cartons and their carton numbers for this order press [F4]. If you select a
carton from the list, you are prompted to scan the selected carton.
Special instructions for this order, press [F5]. If any instructions have been included
for this order, they are displayed. When finished, press ENTER to return to the carton
scanning screen.
10 Continue scanning items until you have scanned the entire quantity required for this
product. You are prompted to select another product.
11 Repeat steps 4 to 10 until you have picked all lines in the wave, and the End of Wave
message is displayed. You are prompted to start picking another wave.
12 Press Yes if you want to start picking another wave; otherwise, press No and you are
returned to the main menu.
Skipping a Pick
You can skip picks if your system is configured to allow you to do so.
> To skip a pick:
1 When you are prompted to scan a product or picking/shipping label in either forward or
reverse picking modes, press [F2] to skip the pick. You are directed to your next pick.
When you have completed picking the remaining lines in the wave, the system returns
you to any skipped picks.
Shorting a Pick
You can short picks if your system is configured to do so. There are two ways to short a pick:
Short a partial quantity. If there is some product available, and you want to ship this
quantity, you can short just the quantity that is missing. To short a partial quantity, follow
the steps in Shorting a Partial Quantity on page 88.
Short an entire line. If there is no product available for the line, you can ship the order
with no quantity of the ordered product. To short an entire line, follow the steps in
Shorting an Entire Line on page 89.
1 In regular or product picking, when prompted to enter the quantity for the product, enter
the quantity you were able to pick, and press ENTER.
Quantity ordered.
2 You are prompted you to scan the appropriate carton and enter the remaining
quantity (the missing number of products).
Remaining quantity.
3 To short the remaining quantity of this item, press [F6]. You are directed to the next
pick.
4 Continue to pick the rest of the wave.
1 While regular picking or batch picking, when prompted to pick a product, do not
scan a product, but press [F6] To short the entire requested quantity. You are directed
to the next pick.
2 Continue to pick the rest of the wave.
1 From the Wave Information screen, press [F6] to activate One-scan picking You are
prompted to scan a carton into which you will pack products for this order.
2 Pick the required products for your order, and pack them into the appropriate shipping
cartons.
3 Scan the picking/shipping label for any carton in the order, or enter the order number,
and press ENTER. A message is displayed confirming that your order is picked.
REPACKING ITEMS
> To repack an item:
1 From the main menu, press Repacking. You are prompted to scan the carton from which
you want to move the item.
2 Scan the picking/shipping label of the carton, or enter the carton number and press ENTER.
You are prompted to scan the carton to which you want to move the item.
3 Optionally, if you need an additional carton and want to print a new label, press [F7].
4 Scan the picking/shipping label of the carton, or enter the carton number and press ENTER.
You are prompted to scan the product you wish to repack.
5 Scan the products barcode label, or enter the product number, and press ENTER.
If more than one product matches the entry, you are prompted to select the correct
product. For example, you would need to select the lot number of the item you wish
repack.
When the identity of the product has been established by the system, the total quantity,
packsize and number of packs is displayed. You are prompted to enter the total quantity
to move.
6 Repack the desired number of items, and enter the number of units you moved and press
ENTER. In the example above, to move one pack of 3, enter 3. A message is displayed
confirming the move.
7 To move another product from the carton, press ENTER and repeat steps 2 to 6.
UNDERSTANDING ADJUSTMENTS
You can add stock to or remove stock from the warehouse for reasons other than receiving
or picking orders, by using miscellaneous adjustments. For example, your warehouse might
use miscellaneous adjustments to deal with sample products, customer returns, and
damaged goods. The types of miscellaneous adjustments include:
Adjustment
Adjustment Code Keeps track of...
Creating an Adjustment
> To create an adjustment:
6 At the Reference prompt, enter a reference number for this adjustment and press ENTER,
or press F3-Skip if you do not need to enter a reference number. You are prompted to
enter the product you are adjusting in or out.
7 Scan the products barcode label, or enter the product number and press ENTER.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
If you are adjusting non-unique attributes, such as lot numbers, there are two different
procedures to follow (one for non-PO receipts and one for the other type of
miscellaneous adjustments):
For adjustment types - Misc Adjustment, Customer Return, Vendor Return:
A list of non-unique attributes (typically lot numbers) is displayed.
Regardless of whether you are adjusting a product out, or adjusting a product in,
press the button corresponding to the attribute number you want and press ENTER.
You cannot enter new lot numbers when you adjustment in.
For adjustment type Non-PO Receipt, the most recently scanned non-unique
attributes typically lot number), is displayed.
If this the attribute number you want and press ENTER. If you wish to use a different
attribute that currently exists in the warehouse, scan the attribute or type it and press
ENTER.
If you are adjusting product in, you have the option of adding new lot numbers. Only
if this an inbound-adjustment, scan or type the new lot number.
You are prompted to select whether you want to move the product in or out of the
warehouse.
8 .Optionally, to print case labels for this product, press [F7], and at the # Labels prompt,
enter the number of labels you want, and press ENTER. The labels are printed and you are
returned to the adjustment in/out screen.
9 To adjust the product into the warehouse, follow the procedure in Adjusting Product Into
the Warehouse. on page 98. To adjust the product out of the warehouse, follow the
procedure in Adjusting Product Out of the Warehouse on page 100.
NOTE: Pick bins have restrictions on the products you can put into them,
based on their type. For example, you cannot put two different products into a
dedicated pick bin. If your warehouse stores product using single homes, you
cannot put a product into a bin if it is already stored in another pick bin.
3 At the Bin prompt, to select a bin, go to the bin and scan its barcode label, or at the Bin
prompt, enter the bin number and press ENTER. If you enter a bin number that does not
exist, and you are prompted to add the bin, press Yes to add the bin or No not to add the
bin. If you press No, you are prompted to enter a new bin.
4 If the product cannot be accepted in this bin, an error message is displayed. Enter a
different bin.
5 If the bin you entered, is a Carton or Random type bin, you are prompted to enter a New
packsize (or accept the Default Packsize).
6 Depending on whether the item has unique, non-unique or no attributes, do one of the
following:
If this product has an unique attribute, such as a serial number, you are prompted for it.
Scan the barcode containing the serial number, or enter the serial number and press
ENTER. If you are then prompted for additional attributes for this item (such as an
expiry date), scan or enter the appropriate attributes and press ENTER. A message
appears confirming that the stock has been added, and you are returned to the
product selection prompt. Repeat the procedure from step 7 in Creating an
Adjustment for each unit of this product you want to adjust in.
If this product has no attributes, or has non-unique attributes, such as lot numbers, you
are prompted to enter the number of packs you want to move to this bin.
At the Qty prompt, enter the number of packs you are adjusting into the warehouse,
and press ENTER.
If you are prompted to enter an expiry date for the product, enter it in the required
format, and press ENTER.I If your system has been configured to assign todays date,
you can just press ENTER.
A message is displayed, confirming that the product has been added to the inventory,
and you are returned to the product selection prompt.
To select the packsize and the bin from which you want to move the product, press
the desired bin and packsize.
The available product in the bin is listed, and you are prompted to enter the quantity
you want to move out.
At the Qty prompt, enter the number of units/packs and press ENTER. A message
appears confirming that the stock has been moved out, and you are returned to the
product selection prompt.
The logical printers are assigned to default physical printers globally by your system
configuration. In addition, the global settings may also be overridden by user IDs; that is, your
user ID may be configured to specify different mappings for logical printers, and every time
you log on to Accellos One Warehouse, your user ID settings determines the physical printer
to which print jobs are sent.
However, you can also change the physical printers on which the labels or files are to be
printed, on-the-fly, from the handheld. If you are in a different area of the warehouse, and not
near the printer from which you usually collect print jobs, you can use the Print Redirect
function to redirect logical printers to the physical printer you want. You can redirect printers
for labels that are printed automatically, as well as labels that you request yourself. For more
information on this function, see Redirecting Printers on page 105.
REDIRECTING PRINTERS
If you move around the warehouse, and need to reassign the default logical printers, you can
do so from the handheld Print Redirect function, provided that you know the number
assigned in the system configuration to the physical printer to which you want to redirect
print jobs. Label printers are numbered from 1 to 24; laser printers are numbered from 1 to 9.
If you do not know the number of the physical printer you want, check with your system
administrator.
When you redirect jobs to another printer, your changes override the defaults for this session
(or until you redirect them again). After you log off, the printer assignments are reset to their
defaults.
> To redirect a printer:
1 From the Label Printing menu, press Print Redirect. The Printer Redirect menu is
displayed, with the current settings.
2 Press the number corresponding to the printer from which you want to redirect printing
jobs and press ENTER. If you are not sure which printer you need to reassign, consult the
table in Understanding Printer Assignments on page 104, which lists the types of labels
that each printer normally prints.
You are prompted to enter the number of the printer to which you want to redirect jobs
3 Enter the number of the physical printer to which you want to redirect jobs and press
ENTER. If you are not sure of the physical printer number you need, consult your system
administrator.
The Printer Redirect menu is re-displayed, with the number you specified for the selected
logical printer. All label printing jobs for that logical printer are now printed on the
physical printer you specified, until you log off the system, or until you redirect that logical
printer again.
1 From the Label Printing menu, press Bin Labels. The Bin Labels menu is displayed. Press
ENTER to go to the second screen of functions.
2 Optionally, to print bin labels with a dash () separating numbers in the bin location, go
to the second screen of functions, if necessary, and press Dash in Text before selecting
the dimensions of your bin labels. You are prompted to enter the position of the dash on
the label.
Enter a number that corresponds to the position of the dash character in your bin number
and press ENTER. For example, if your bin location is 68-455614, the position of the dash
character in your bin location is 3 (the dash is the third character in your bin number).
3 From the Bin Labels menu, press the button corresponding to the size of the label you
want to print. You are prompted to enter the first bin in the range of bins for which you
want to print labels.
4 At the First Bin > prompt, scan the bins existing barcode label, or enter the bin number
and press ENTER. You are prompted to enter the last bin in the range of bins for which you
want to print labels.
5 At the Last BiN > prompt, scan the bins existing barcode label, or enter the bin number
and press ENTER. You are prompted to confirm printing these labels.
NOTE: The range of bins you enter must be valid, according to the bins defined
in your system setup. If you try to enter an invalid range of bins, you will receive
an error message. If you are unsure of the bin rules defined in your configuration,
consult your system administrator.
6 Press Yes to print the listed number of labels; or press No to cancel. You are returned the
screen where you can enter a bin range for the label.
7 To print labels for additional ranges of bins, repeat steps 4 to 6.
8 To print bin labels in a different size or format, press ENTER to return to the Bin Labels
menu and repeat steps 2 to 6.
9 To exit the bin label printing function, press ENTER then press [F1]. You are returned to the
Label Printing menu.
1 From the Label Printing menu, press Product Labels. You are prompted to enter the
product for which you want to print product labels.
4 If you want to print the customers product number on this label, enter the number and
press ENTER; otherwise, press ENTER -Skip to leave this field blank. You are prompted to
enter the number of labels you need to print for this product.
5 At the #Labels prompt, enter the number of product labels you want, and press ENTER.
The labels are printed, and you are returned to the Label Printing menu.
6 To print product labels for additional products, repeat steps 2 to 5.
7 To exit this function, press [F1]. You are returned to the Label Printing menu.
1 From the Label Printing menu, press Case Labels. You are prompted to enter the product
for which you want to print case labels.
2 Scan the products existing barcode label, or enter the product number and press ENTER.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. For example, you may be asked to select a lot number for lotted
products. To select the product, follow any of the steps described in Identifying Products
on page 7.
You are prompted to enter the packsize for the case.
3 At the Q per Label prompt, enter the packsize for the case you want to label and press
ENTER. You are prompted to enter the number of labels you want to print.
4 At the #Labels prompt, enter the number of overstock labels you want to print and press
ENTER. Your labels are printed, and you are returned to the product selection prompt.
5 To print overstock labels for additional products, repeat steps 2 to 4.
6 To exit this function, press ENTER. You are returned to the Label Printing menu.
1 From the Label Printing menu, press Price Tickets. You are prompted to enter the order
number for which you want to print price tickets.
2 Enter the order number and press ENTER. You are prompted to select the method by which
you want to print price tickets for this order.
Option Prints...
1 1 label for each line in the order.
2 1 label for each unit in the order (based on the first size or unit
default).
3 1 label for each pack in the order.
4 1 label for each pack in a carton (can only be printed for a fully picked
order).
Your product labels are printed and you are returned to the Order Number prompt.
4 To print product labels for additional orders, repeat steps 2 and 3.
5 To exit this function, press ENTER. You are returned to the Label Printing menu.
1 From the Label Printing menu, press Content Label. You are prompted to enter the
number of the carton for which you want to print a label.
2 Scan the cartons picking/shipping label, or enter the carton number and press ENTER. The
label is printed, and the order, number of lines and units in the carton are displayed.
1 From the Label Printing menu, press N/M Contents. You are prompted to enter a carton
in the order for which you want to print numbered contents labels.
2 Scan the picking/shipping label of any carton in the order, or enter the carton number and
press ENTER.
NOTE: You cannot use any of the cycle counting functions to add products
that have a new non-unique attribute (e.g. a new lot number). That is, if the
system does not already recognize the non-unique attribute (lot number) it
cant be added using the cycle counting functions. Instead, you need to use the
Receiving or the Non-PO Miscellaneous Adjustments function to add the new
non-unique attribute.
From the main menu, press Cycle Count. The Cycle Count menu is displayed.
1 From the Cycle Count menu, press Directed Count. You are directed to first bin that
should be counted.
2 To verify the bin you are counting, go to the bin and scan its barcode label, or at the >
prompt, enter the bin number and press ENTER.
If you want, you can specify a different starting bin, and the system will direct you to
the next sequential bin that is scheduled for counting.
[F4] List products expected in this bin. You can select products from the
list to count.
3 Go to the bin and continue by following the procedures in Counting Products in a Bin
on page 124.
4 Repeat the process until you have counted all the bins you are assigned to count. When
you have counted all the bins, a message is displayed.
5 Press ENTER to return to the first cycle count by product screen.
1 From the Cycle Count menu, press By Bin. You are prompted to enter the first bin you
want to count.
2 Go to the bin and scan its barcode label, or at the First Bin prompt, enter the bin number
and press ENTER. If you enter a bin that does not exist, and you are prompted to add the
bin, press Yes to add the bin or N not to add the bin. If you press N, press Enter to select
another bin.
[F4] List products expected in this bin. You can select products from the
list to count.
1 From the Cycle Count menu, press By Product. You are prompted to identify the product
you want to count.
2 Scan the barcode label of the product, or enter the product, and press ENTER.
If more than one product matches the barcode you scanned, you are prompted to select
the correct product. To select the product, follow any of the steps described in Identifying
Products on page 7.
3 You are directed to the first sequential bin containing the product.
[F4] List products expected in this bin. You can select products from the
list to count.
4 Go to the bin and continue by following the procedures for counting a bin in Counting
Products in a Bin on page 124.
5 Repeat the process until you have counted all the bins to which you are directed. When
you have counted all the bins, a message is displayed.
6 Press ENTER to return to the first cycle count by product screen.
NOTE: You should not begin a full first count or recount until the Inventory
Count Wizard has been run in the Accellos One Warehouse Console. For more
information, speak to your warehouse supervisor.
1 From the Cycle Count menu, press Full Count. The Full Count menu is displayed.
2 From the Full Count menu, type 1 and press ENTER to select First Count. You are prompted
to enter the first bin you want to count.
3 Go to the bin and scan its barcode label, or at the Bin prompt, enter the bin number and
press ENTER. If you enter a bin that does not exist, and you are prompted to add the bin.
press Yes to add the bin or N not to add the bin. If you press N, the cycle count begins at
the next sequential bin from the bin that you entered.
[F4] List products expected in this bin. You can select products from the
list to count.
4 Continue by following the procedures in Counting Products in a Bin on page 124. When
you have counted a bin, you are prompted to identify the next bin you want to count.
5 Repeat the procedure until you have counted all the bins you are assigned to count.
Performing a Recount
When you perform a recount, you identify the first bin from which you would like to begin
counting. You are directed to each bin that was found to show a discrepancy between the
initial/book count and the current inventory that exceeded the specified variance, in bin
sequence.
> To perform a recount:
1 From the Cycle Count menu, press Full Count. The Full Count menu is displayed.
2 From the Full Count menu, type 2 and press ENTER to select Recount. You are prompted to
enter the first bin you want to count.
3 At the First Bin prompt, scan the bins barcode label, or enter the bin number and press
ENTER. To accept the default bin, press ENTER. You are directed to the first bin that has been
marked for recounting.
4 Go to the bin, and continue by following the procedures in Counting Products in a Bin on
page 124.
5 Repeat the process until you have counted all the bins to which you are directed.When
you have counted all the bins marked for recounting, a message is displayed.
6 Press ENTER to return to the first recount screen.
NOTE: For warehouses that use single homes, this condition imposes
restrictions on the products you can count into bins. If your warehouse stores
products using single homes, you cannot count a product into a pick bin if it is
already stored in another one.
Counting by Quantity
Count By Quantity is the default mode, in which you only need to scan one product once,
count the number of packs, and enter your count.
> To count products by quantity:
Press ENTER to view additional screens of products, if necessary. Then, press the
button corresponding to the product and packsize you want to count first.
2 Depending on what is found by the system do one of the following:
If more than one product matches the barcode you scanned (including products with
lot numbers), you are prompted to select the correct product. To select the product,
follow any of the steps described in Identifying Products on page 7.
If the system does not expect to find the product in the bin, or if the product can be
stored in the bin in more than one packsize, you are prompted to select a packsize for
the product you entered.
Otherwise, if the system expects to find the product there, and the product is only
stored in one packsize continue to the next step (step 3).
3 The product and expected packsize are displayed, and you are prompted to count the
product.
At the Packsize prompt, enter the packsize of the product in the bin, and press ENTER.
4 Count the number of packs, and at the Quantity prompt, enter the quantity you counted
and press ENTER.
NOTES: You do not have to enter the total quantity at once. If you count the
product multiple times for the bin, each quantity is added to the previously
counted quantity.
Depending on your configuration, you may be asked to verify the count by re-
inputting the quantity.
If the system does not expect to find the product or packsize in the bin, the message
Not Expected! is displayed, and you are prompted to confirm that you want to add
the product to the bin. Press Yes to add the product or No to cancel.
If you counted more units of a product/packsize than the system expected to find in
the bin, the message Too Many! appears, with the surplus quantity reported, and you
are prompted to confirm that you want to add the full total to the bin. Press Yes to
add the items or No to cancel.
If you are counting by product and it is only stored in one packsize in the bin, or if the
bin you counted is a dedicated bin, and you did not count less than the system
expected, you are automatically directed to the next bin to count. Repeat any of the
counting procedures to count the bin.
If you are counting by product and it is only stored in one packsize in the bin, or if the
bin you counted is a dedicated bin (that is, a bin that can only contain one product),
and you have counted fewer items than the system expected, complete the count by
following the procedure in Completing a Count on page 129.
If you are counting by any other method, and the bin is a non-dedicated, random, or
carton bin, you are returned to the product prompt. If you have the appropriate
permission, the expected numbers are decreased accordingly. Continue to the next
step.
5 If this product has an unique attribute, such as a serial number, and you are prompted for
the attribute number for the first unit, scan the number on the products barcode label or
enter the number and press ENTER. If the number is not recognized, and you are prompted
to add the number, press Yes to add it, or press No to scan/enter the number again. If you
are then prompted for additional attribute numbers, scan or enter the appropriate
number and press ENTER. Repeat this step for each unit you are counting in this bin.
6 Repeat the procedure for each different product in a non-dedicated, random, or carton
bin (unless you are counting by product).
7 When you have finished counting all products in the bin, complete the count by following
the procedure in Completing a Count on page 129.
Counting by Each
In Count By Each mode, you must scan each pack in the bin rather than entering a quantity.
Each time you scan or enter an item, the count is automatically is increased by one.
To start Count by Each mode, you press [F5] from the first cycle counting screen; to return to
the regular Count By Qty mode, press [F5] again.
> To count products by each:
1 At the PRODUCT prompt, press [F5]. You are switched to counting by each mode.
Press ENTER to view additional screens of products, if necessary, and press the number
corresponding to the product and packsize you want to count first.
At the Packsize prompt, enter the packsize of the product in the bin, and press ENTER.
If the system does not expect to find the product or packsize in the bin, the message Not
Expected! is displayed, and you are prompted to confirm that you want to add the
product to the bin. Press Yes to add the product or No to cancel.
6 Repeat the process until you have counted all remaining packs of this product.
If you counted more than the system expected to find in the bin, the message Too
Many! appears, with the surplus quantity reported.You are prompted to confirm that
you want to add the full total to the bin. Press Yes to add the items or No to cancel.
If you are counting by product and it is only stored in one packsize in the bin, or if the
bin you counted is a dedicated bin, and you did not count less than the system
expected, you are automatically directed to the next bin to count. Repeat any of the
counting procedures to count the bin.
If you are counting by product and it is only stored in one packsize in the bin, or if the
bin you counted is a dedicated bin, and you have counted fewer items than the
system expected, complete the count by following the procedure in Completing a
Count on page 129.
If you are counting by any other method, and the bin is a non-dedicated, random, or
carton bin, you are returned to the product prompt. If you have the appropriate
permission, the expected numbers are decreased accordingly. Continue to the next
step.
7 Repeat for each different product in a non-dedicated, random, or carton bin (unless you
are counting by product).
8 When you have finished counting all products in the bin, complete the count by following
the procedure in Completing a Count on page 129.
COMPLETING A COUNT
You need to complete a count (by pressing [F9]or the F9-Complete button) in any of the
following instances:
When you have finished counting a non-dedicated, random, or carton bin (these are bins
which can store multiple products).
When you have finished counting the product in a dedicated bin (this is a bin which can
only store a single product), and the quantity you found in the bin is less than what the
system expected.
When you have finished a cycle count by product, and the quantity you found in the bin is
less than what the system expected.
NOTE: if you are among several people counting the same bin, and you are
not the last counter, you should not complete the count, but stop it; for
procedures, see Stopping a Count on page 131.
1 After finishing counting the product(s) in the bin, press [F9] or the F9-Complete button. If
your count matches, or is greater than, the count the system expects, you are directed to
the next bin to count. If you counted less than the quantity expected by the system for any
product, you are prompted to confirm that the uncounted items are to be deleted.
Press Yes. If you are performing a first full count, you will be prompted to identify the
next bin to count; otherwise you will be directed to the next bin.
If you want to recount the products in this bin, press No. You are prompted to cancel
the count for this bin.
Press No. You are returned to the first screen. To recount the bin, repeat any of the
procedures for counting a bin.
If you want to cancel the count for this bin and skip to the next bin, press No. You are
prompted to cancel the count for this bin.
Press Yes. If you are performing a first full count, you will be prompted to identify the
next bin to count; otherwise you will be directed to the next bin.
Stopping a Count
When you stop a count, you have the choice of cancelling the counts you performed so far, or
of saving them for the person who will resume the count.
> To stop or interrupt a bin count:
1 At any point during a count, press [F1]. If you have not yet counted any product, you are
returned to the main Cycle Count menu. If you have already counted some product in the
bin, you are prompted to save the counts.
Restarting a Count
If you arrive at a bin for which a previous counter interrupted the count but opted to save the
counts they made so far, you are prompted to restart the count.