Vous êtes sur la page 1sur 14

PMT OPRN

SAUDI ARABIAN OIL COMPANY

S1
B.ANDERS
CERT
ENGG

Y.WANG

Technical Specification
ISSUED FOR CONSTRUCTION
DESCRIPTION

2015 10-01525-0004
JO/EWO

Centrifugal Pump
DATE
TH
MAY 12
REV.
NO.
00

DISCIPLINE
ENGINEER

________________

DATE ___________ JAZAN IGCC POWER BLOCK PROJECT


PROJECT
ENGINEER

________________

DATE ___________
A10-A-DOC-VE-068274
CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS
________ 00 12-May-2015 Issued for Construction Y. Wang GL. Xu TF. Chen B. Anders

Rev Date Description Prep Chk Appvd PM SAPMT


DATE ___________

SEPCO Revision History (to be removed after IFP issue)


APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
_
REVISION CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


THIS INDICATES THAT REV. NO. ___ 00

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 1


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
TABLE OF CONTENTS
B.ANDERS
CERT

1.0 SCOPE ................................................................................................................................................. 3


ENGG

Y.WANG

2.0 CONFLICTS AND DEVIATIONS ..................................................................................................... 3

3.0 CODES AND STANDARDS ............................................................................................................. 3

4.0 BASIC DESIGN .................................................................................................................................. 5

5.0 ACCESSORIES ................................................................................................................................ 10


ISSUED FOR CONSTRUCTION
DESCRIPTION

6.0 TESTING AND INSPECTION ........................................................................................................ 11

7.0 LIFE CYCLE COST EVALUATION .............................................................................................. 12

8.0 SPARE PARTS AND SPECIAL TOOLS ...................................................................................... 13

9.0 PAINTING AND COATINGS .......................................................................................................... 13

10.0 DOCUMENTATION ......................................................................................................................... 13

11.0 GUARANTEES ................................................................................................................................. 14


2015 10-01525-0004
JO/EWO
DATE
TH
MAY 12
REV.
NO.
00

DISCIPLINE
ENGINEER

________________

DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS
________

DATE ___________
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 2


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
1.0 SCOPE
B.ANDERS
CERT

1.1 This Technical Specification, together with documents listed in the Material
Requisition establishes the general requirements of the design, engineering,
ENGG

Y.WANG

furnishing, fabrication, shop inspection and testing, cleaning, painting, packing,


delivery and other related work for centrifugal pumps and accessories.

1.2 Centrifugal pumps defined in the datasheet as per 31-SAMSS-004 shall also comply
with this specification where applicable.
ISSUED FOR CONSTRUCTION

1.3 Centrifugal pumps, excluding in domestic sewage or community water service with
DESCRIPTION

driver power rating up to 37kW (50HP) and submersible pumps, not defined in the
datasheet as per 31-SAMSS-004 shall fully comply with this specification.

2.0 CONFLICTS AND DEVIATIONS

2.1 The Supplier shall comply with the requirements of this specification and with
Material Requisition which will be issued in tandem. Deviations or exceptions to
these requirements must be defined in the proposal and be submitted formally for
review during bid submittal using itemized list showing acceptance and deviation for
2015 10-01525-0004
JO/EWO

all points, with explanation for deviation reason or alternative construction.

2.2 Alternative Designs: All deviations from the Specification and clarifications shall be
separately listed by Supplier in Proposal. Supplier shall indicate the relevant
DATE
TH
MAY 12

paragraph numbers in Proposal as well.

2.3 If no deviations are provided in writing in Suppliers proposal, then it is understood


REV.
NO.
00

the Supplier is fully complying with this specification and attachments stated in the
DISCIPLINE
ENGINEER MR.
________________

DATE ___________
3.0 CODES AND STANDARDS
PROJECT
ENGINEER

________________
The following Specifications, Standards, Datasheets and Drawings, as a minimum
DATE ___________ requirement, are applicable to this document.
CERTIFIED

________________
3.1 Saudi Aramco Engineering Standards
DATE ___________
SAES-H-001 Coating Selection and Application Requirements for Industrial
CONSTRUCTION
Plants and Equipment
AGENCY

________________ SAES-H-101V Approved Saudi Aramco Data Sheets - Paints and Coatings
DATE ___________
SAES-A-202 Saudi Aramco Engineering Drawing Preparation
OPERATIONS
________ 3.2 Saudi Aramco Materials System Specifications

DATE ___________
01-SAMSS-007 Auxiliary Piping for Mechanical Equipment
17-SAMSS-502 Form-Wound Induction Motors 500 HP and Above
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL

17-SAMSS-503 Severe Duty Totally Enclosed Squirrel Cage Induction Motors to


REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

500 HP

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 3


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
17-SAMSS-515 Auxiliary Electrical Systems for Skid Mounted Equipment
B.ANDERS
CERT

31-SAMSS-004 Centrifugal Pumps


31-SAMSS-012 Shaft Sealing System for Centrifugal and Rotary Pumps
ENGG

Y.WANG

32-SAMSS-013 Lubrication, Shaft Sealing and Control Oil Systems


34-SAMSS-831 Instrumentation for Packaged Units
34-SAMSS-625 Machinery Protection System
3.3 Saudi Aramco Standard Drawing
ISSUED FOR CONSTRUCTION

AD-036821-001 Material Guide for Centrifugal Pumps (Sheet1: Horizontal and


DESCRIPTION

Vertical In-Line Pumps)


AD-036821-002 Material Guide for Centrifugal Pumps (Sheet2: Vertical
Suspended Pumps)
3.4 Saudi Aramco Inspection Form
175-019800 Inspection & Testing Requirement: Piping: Auxiliary for
Mechanical Equipment.
175-170200 Inspection & Testing Requirement: Severe Duty Totally
2015 10-01525-0004

Enclosed Squirrel Cage Induction Motors to 500 HP, 4000 V or


JO/EWO

Below, and Explosion Proof Motors


175-170300 Inspection & Testing Requirement: Form-Wound, Squirrel-cage
Induction 500 HP and above, or Brushless Synchronous
DATE
TH
MAY 12

175-310500 Inspection & Testing Requirement: Pumps: Centrifugal,


Horizontal, End Suction Single Stage, or Vertical In-line.
REV.
NO.
00

175-310600 Inspection & Testing Requirement: Pumps: API, Centrifugal


DISCIPLINE
ENGINEER

________________
175-326100 Inspection & Testing Requirement: Lubrication, Shaft Sealing
DATE ___________ and Control Oil Systems
PROJECT
ENGINEER 175-340200 Inspection & Testing Requirement: Instrumentation for
________________ Packaged Units
DATE ___________
175-345100 Inspection & Testing Requirement: Monitoring Systems:
CERTIFIED

________________
Vibration, Axial Position, and Bearing Temperature
DATE ___________
3.5 Saudi Aramco Forms and Data Sheets
CONSTRUCTION
AGENCY 7305-ENG Equipment Noise Data Sheet
________________

DATE ___________ Form LCC-001 Life Cycle Cost Spread Sheet for Centrifugal Pumps
Form LCC-002 Life Cycle Cost Spread Sheet for Motor Driven Pump Train
OPERATIONS
________
3.6 Saudi Aramco Non Material Requirements
DATE ___________
SA-7902 Nonmaterial Requirements for Pumps
APPROVAL/CERTIFICATION REQUIREMENTS,

SA-7907 Nonmaterial Requirements for Instrumentation


BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

SA-7915 Nonmaterial Requirements for Lube Oil Systems

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 4


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
SA-7922 Nonmaterial Requirements for Vibration, Axial Position
B.ANDERS
CERT
&Bearing Temperature Monitoring Systems
3.7 Industry Codes and Standards
ENGG

Y.WANG

API STD 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural
Gas Industries
API STD 682 Shaft Sealing Systems for Centrifugal and Rotary Pumps
API RP 686 Recommended Practices for Machinery Installation and
Installation Design
ISSUED FOR CONSTRUCTION

ASME B73.1 Specification for Horizontal, End Suction Centrifugal Pumps for
DESCRIPTION

Chemical Process
ASME B73.2 Specification for Vertical In-Line Centrifugal Pumps for Chemical
Process
ISO 2858 End-Suction Centrifugal Pumps (Rating 16 Bar)
ISO 5199 Technical Specification for Centrifugal Pumps - Class II

4.0 BASIC DESIGN


2015 10-01525-0004
JO/EWO

4.1 General

4.1.1 The Vendor's General Arrangement (G.A.) or outline drawings shall include all
required data including nozzles, shaft centerline and baseplate foundation bolt
DATE
TH
MAY 12

coordinates to install the pump on its foundation. G.A. drawings shall also
show Buyer's references and the main rating data of equipment components.
REV.
NO.
00

4.1.2 Pump units shall be installed in accordance with API RP 686.


DISCIPLINE
ENGINEER
4.1.3 For vertically suspended pumps, an open lineshaft shall be used if the
________________

DATE ___________ distance between the normal liquid level and the centerline of the pump
PROJECT discharge nozzle is 15.3 m (50 ft) or less. Applications exceeding this shall
ENGINEER

________________ utilize an enclosed lineshaft.


DATE ___________
4.1.4 Maximum operating speed of vertically suspended pumps (including vertical
CERTIFIED

________________ cantilever type with suction tail pipe) shall not exceed 1800 RPM unless
DATE ___________
approved by the Standards Committee Chairman; Pumps, Seals and Mixers.
CONSTRUCTION
AGENCY 4.1.5 For ASME, ISO pumps and pumps to manufacturer's standard design, 316
________________
Stainless steel tubing may be used for drains and vents. If tubing is used, it
DATE ___________
shall be per ASTM A269 seamless Type 316. Connectors and adapters shall
OPERATIONS
be compression type meeting UNS S-31600 and ASTM A276.
________

4.1.6 All auxiliary piping design, joint fabrication, examination and inspection shall
DATE ___________
comply with 01-SAMSS-017.
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION

4.2 Hydraulic Performance


_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 5


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
4.2.1 Pumps complying with 31-SAMSS-004 shall have a continuous head rise from
B.ANDERS
CERT

the rated head to shutoff. The head rise shall not be less than 10% of the
rated head. For ASME and ISO pumps and pumps to manufacturer's standard
ENGG

Y.WANG

design, integrated orifice in the casing might be used to achieve the 10% head
rise.
4.2.2 For ASME, ISO pumps and pumps to manufacturer's standard design, the
rated capacity shall not be less than 60% and shall not exceed 110% of the
capacity at best efficiency point.
ISSUED FOR CONSTRUCTION

4.2.3 For all pumps, the NPSHR shall not exceed the specified NPSHA over the
DESCRIPTION

range of minimum continuous stable capacity to 120% of the rated capacity. At


rated capacity, the NPSHA shall also exceed the NPSHR by a minimum
margin of 1 meter (39 inches). For variable speed pumps, the above NPSH
requirements apply for all speeds required to meet the specified operating
conditions.
4.2.4 For all pumps, with exception of pumps operating at 6000 RPM or higher, the
suction specific speed, based on the NPSH required for 3% first stage head
2015 10-01525-0004

drop at best efficiency capacity, shall not exceed 6,710 (11,000 in U.S. units).
JO/EWO

4.3 Casing Design

4.3.1 The maximum allowable working pressure (MAWP) shall be based on the
DATE
TH

maximum specified relative density with:


MAY 12

 Maximum impeller diameter at rated speed for constant speed


REV.
NO.
00

applications.
DISCIPLINE
ENGINEER  Rated impeller diameter at maximum speed for variable speed
________________
applications.
DATE ___________

PROJECT
ENGINEER
4.3.2 The MAWP of horizontal and vertical in-line pump casings and the discharge
________________ heads of vertically suspended pumps shall be at least equal to the sum of the
DATE ___________
maximum suction pressure and the differential pressure developed at shut-off.
CERTIFIED

________________ 4.3.3 The MAWP of the bowl and column assemblies of vertical suspended pumps
DATE ___________
shall be at least equal to the maximum differential pressure developed by the
CONSTRUCTION
AGENCY
bowl assembly at shut-off.
________________
4.3.4 Casing design temperature shall be at least equal to the maximum flow
DATE ___________
temperature. For pumps handling liquids which may auto-refrigerate, the
OPERATIONS minimum design temperature shall be the lowest liquid temperature which
________
would occur as a result of rapid reduction in liquid pressure to 25% of the
DATE ___________
pump design operating pressure.
APPROVAL/CERTIFICATION REQUIREMENTS,

4.3.5 The details of threading shall be in accordance with ASME B1.1, ASME
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

B1.13M or other internationally approved standard.

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 6


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
4.4 Shaft Sealing
B.ANDERS
CERT

4.4.1 Seal Codes and Applications


ENGG

Y.WANG

4.4.1.1 Mechanical seals shall be in accordance with Table 1 of this


specification and 31-SAMSS-012 for the following pumps:
a) Pumps complying with 31-SAMSS-004, with the exception of integrally
geared pumps.

b) ASME and ISO pumps in hazardous, flammable and/or toxic service.


ISSUED FOR CONSTRUCTION

4.4.1.2 Mechanical seals shall be in accordance with Table 1 of this


DESCRIPTION

specification for following pumps:


a) ASME and ISO pumps not in hazardous, flammable and/or toxic
service.
b) Pumps to manufacturer's standard design, with the exception of self-
priming pumps.
Table 1 - Mechanical Seal Selection Guide
2015 10-01525-0004
JO/EWO

General Water Service


Pumping Up to 60 61-93 > 93
Temperature C (F) (Up to 140) (141 to 200) (>200)
DATE

Seal Code C1A1A C1A1A C1A1A


TH
MAY 12

C2A1A C2A1A C2A1A


Category 1 for ASME & ISO 1 for ASME & ISO 1 for ASME & ISO
REV.

Pumps Pumps Pumps


NO.
00

2 for API & ISO 2 for API & ISO 2 for API & ISO
DISCIPLINE 13709 Pumps 13709 Pumps 13709 Pumps
ENGINEER
Arrangement 1 1 1
________________
Seal Type A (Note 1) A (Note 1) A (Note 1)
DATE ___________
API Seal 1CW-FX 1CW-FX 1CW-FX
PROJECT
ENGINEER
Configuration
________________
Special Materials -------------- -------------- --------------
DATE ___________
Seal Flush Plan Horizontal Pumps: Horizontal Pumps: Horizontal Pumps:
without Suspended 11/61 21/61 23/61 or 32/61
CERTIFIED
Solids Vertical Pumps: Vertical Pumps: Vertical Pumps:
________________
13/61 21/61 (Note 2) 23/61 or 32/61
DATE ___________
(Note 2)
CONSTRUCTION
with Suspended Horizontal Pumps: Horizontal Pumps: Horizontal Pumps:
AGENCY Solids 31/61 32/61 or 41/61 23/61 or 32/61
________________
Vertical Pumps: Vertical Pumps: Vertical Pumps:
DATE ___________
32/61 or 31/13/61 32/61 or 41/13/61 23/61 or 32/61
(Note 3) (Note 2 & 3) (Note 2)
OPERATIONS Quench Plan / Type None None None
________
Seal Leakage
None None None
Detection Plan
DATE ___________

Notes:
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE

1) If approved by the Standards Committee Chairman; Pumps, Seals and


THIS INDICATES THAT REV. NO. ___00_

Mixers, a stationary bellows seal is an acceptable alternative to the standard

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 7


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
Type A seal in applications where the maximum seal chamber pressure does
B.ANDERS
CERT
not exceed 1830 kPa abs (265 psia).
2) For water condensate up to 77C (170F), seal flush plan 11 and 13 might be
used for horizontal and vertical pumps, respectively. For other services, the
ENGG

Y.WANG

heat exchanger for the seal flush plans 21 and 23 shall be sized to maintain
the flush fluid at or below 60C (140F)
3) API Plan 31 shall be used only if the pump differential pressure exceeds 175
kPa (25 psi). Otherwise, Plan 32 flush with a compatible clean liquid shall be
used.

4.4.1.3 The seal codes used in Table 1 of this specification are based on
ISSUED FOR CONSTRUCTION

API STD 682 terminology.


DESCRIPTION

4.4.1.4 Mechanical seal selections for services not listed in the Mechanical
Seal Selection Guide are subject to the review and approval of the
Standards Committee Chairman; Pumps, Seals and Mixers.
4.4.1.5 Vertically suspended pumps with discharge through column design
in oily water, raw water or sea water service shall be provided with a
bleed type discharge head bushing, deflector ring and a labyrinth
seal instead of a mechanical seal or packing.
2015 10-01525-0004
JO/EWO

4.4.1.6 Mechanical seal drain and vent piping shall be terminated at the
baseplate edge with a flange.
4.4.1.7 The surface of shaft sleeves shall be overlaid under the dynamic
DATE
TH
MAY 12

secondary sealing elastomers in contact with the pumped liquid. The


overlay shall be of a wear resistant material such as Stellite and
REV.
NO.
00

tungsten carbide.
DISCIPLINE
ENGINEER
4.4.1.8 With the exception of seal springs bellows, all process wetted metal
________________

DATE ___________
components of seals shall be of the following materials (Table-2):
PROJECT
ENGINEER Table-2
________________
Fluid Service Seal Material
DATE ___________
Produced brine water Inconel 625, Inconel 718 or Super
CERTIFIED Duplex
________________
Seawater UNS S 31254, UNS S 39276,
DATE ___________
Hastelloy C276 & C4, Monel, Super
Duplex or Duplex.
CONSTRUCTION
AGENCY Raw (aquifer) water 904L, Super Duplex or Duplex.
________________ Wet crude service 904L or Super Duplex.
DATE ___________ All other services 316 L SS

OPERATIONS
________
4.4.1.9 Metal parts not in contact with the medium pumped shall be 316 SS.

DATE ___________
4.4.1.10 Seal springs shall be of Hastelloy C-276, C4, C22 or equivalent
ASTM material
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_

4.4.1.11 If bellows seals are provided, the bellows material shall be Inconel
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

625 or 718.

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 8


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
4.4.2 Mechanical Seal Piping Plans
B.ANDERS
CERT

4.4.2.1 For all pumps, the piping for mechanical seal flush, quench, vent,
drain and leakage detection system shall be in accordance with
ENGG

Y.WANG

Table 1, Mechanical Seal Selection Guide and API STD 682. The
seal leakage systems, when required by service conditions, shall be
included in the scope of supply of the pump Vendor unless otherwise
specified.
4.4.2.2 To avoid contamination with pumped product, suitable barrier fluid
ISSUED FOR CONSTRUCTION

shall be selected for arrangement 3 seals.


DESCRIPTION

4.5 Bearings and Bearing Housings


4.5.1 Bearings shall be oil lubricated unless exempt from the scope of 31-SAMSS-
004, ASME or ISO. Anti-friction bearings of pumps exempt from these
specifications may be grease lubricated.
4.5.2 With the exception of pumps having external lube oil system, the following
shall be installed on the bearing housings of oil lubricated pumps:
2015 10-01525-0004

 Constant level oiler


JO/EWO

 Level sight glass


 A drainable sight glass (installed under the bearing housing to
DATE
TH

drain condensed water from the bearing housing).


MAY 12

4.6 Materials of Construction


REV.
NO.
00

4.6.1 Supplier to refer to Standard Drawing AD-036821for required material


DISCIPLINE
ENGINEER
designation in the pump datasheet.
________________

DATE ___________ 4.6.2 ASTM Standard numbers and material grades offered shall be in compliance
PROJECT
ENGINEER with (or be superior to) the applicable ASTM Standard numbers and material
________________ grades listed on Standard Drawing AD-036821.
DATE ___________

CERTIFIED 4.6.3 Substitute equivalent or superior materials shall be reviewed and approved.
________________ For any requested materials substitution, sufficient data shall be provided by
DATE ___________
the Vendor to justify the substitution. This data shall include, but shall not be
CONSTRUCTION
AGENCY
limited, to physical, mechanical and corrosion resistance properties.
________________

DATE ___________
4.6.4 The materials of construction of all major components shall be clearly stated in
the Supplier's proposal. Materials shall be identified by reference to applicable
OPERATIONS
________
international standards, including the material grade and description.

DATE ___________
4.7 Nameplate

4.7.1 Pump nameplate shall be in accordance with Purchasers requirement.


APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE

4.7.2 Pump instruction and warning labels shall be in the English and Arabic
THIS INDICATES THAT REV. NO. ___00_

languages.

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 9


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
4.8 Noise Control
B.ANDERS
CERT

4.8.1 Supplier shall complete the Equipment Noise Data Sheet (7305-ENG) for each
piece of equipment or integrated unit that will generate noise in excess of 85
ENGG

Y.WANG

dB(A) at a distance of one meter.

5.0 ACCESSORIES

5.1 Drivers
ISSUED FOR CONSTRUCTION

5.1.1 Electrical motor drivers for all pumps shall be in accordance with 17-SAMSS-
DESCRIPTION

502 (Form-Wound Induction Motors 500 HP and Above) or 17-SAMSS-503


(Form-Wound Brushless Synchronous Motors).
5.1.2 The drivers for ASME and ISO pumps and for pumps to manufacturer's
standard design shall be sized in accordance with the following table-3:

Table 3 - Minimum percentage of pump rated power

Driver Nameplate Rating


Minimum Percentage of Pump
2015 10-01525-0004

Rated Power
kW HP
JO/EWO

22 30 125
DATE
TH

22-55 30-75 115


MAY 12
REV.

55 75
NO.

110
00

DISCIPLINE
ENGINEER 5.2 Couplings and Guards
________________

DATE ___________ 5.2.1 Lubricated couplings are not permitted.


PROJECT
ENGINEER 5.2.2 For horizontal pumps, vertical in-line and vertically suspended pumps having
________________
thrust bearings and not driven by reciprocating engines, flexible disc pack or
DATE ___________

CERTIFIED
diaphragm type couplings are required.
________________
5.2.3 Rigid adjustable spacer type couplings are required for vertical in-line and
DATE ___________
vertically suspended pumps not having thrust bearings.
CONSTRUCTION
AGENCY
5.3 Mounting Plate
________________

DATE ___________
5.3.1 Horizontal Pumps
OPERATIONS
________
The baseplate shall extend under the pump and drive train components. To
minimize damage during shipment, all auxiliary piping and instrumentation
DATE ___________
shall not extend outside the baseplate perimeter.
APPROVAL/CERTIFICATION REQUIREMENTS,

5.3.2 Vertical Pumps


BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 10


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
Sump mounted vertical pumps shall be provided with a grouted, permanently
B.ANDERS
CERT

installed soleplate or surface plate to which the mounting plate or flange of


the pump will attach.
ENGG

Y.WANG

Removal of the pump for maintenance shall not require removal of the
grouted soleplate or surface plate.
Studs shall be installed in the soleplate or surface plate to match the pump
mounting plate or flange. The only exception to this requirement is when
sump pumps are mounted on a steel sump cover plate. In this case, the sump
ISSUED FOR CONSTRUCTION

cover plate shall have studs installed to match the pump mounting plate or
DESCRIPTION

flange. Bolts may be used instead of studs for the sump cover plate if
provided with a minimum of two guide rods.
5.3.3 Baseplates shall be provided with diagonal stainless anti-static earthing
bosses.
5.4 Instrumentation
5.4.1 All instrumentations shall be in accordance with related P&IDs and 34-
SAMSS-831.
2015 10-01525-0004
JO/EWO

5.4.2 Machinery Protection System measuring radial shaft vibration, casing vibration,
shaft axial position, shaft rotational speed, critical machinery temperatures, etc.
shall be in accordance with 34-SAMSS-625.
DATE
TH
MAY 12

5.4.3 Electrical installations if required shall be in accordance with 17-SAMSS-515.


REV.
NO.
00

6.0 TESTING AND INSPECTION


DISCIPLINE
ENGINEER

________________
6.1 Pumps requiring testing per Table 4 of this specification shall be tested at rated
DATE ___________ speed. If this is not feasible, the Vendor shall advise and justify his proposed
PROJECT
ENGINEER
vibration acceptance criteria at his specified derated speed. Vibration data and
________________ bearing temperatures shall be recorded.
DATE ___________

CERTIFIED
Table 4: Test Requirements for Centrifugal Pumps
________________

DATE ___________ Manufacturer


ASME, ISO 31-SAMSS-004
CONSTRUCTION
Standard
AGENCY

________________
Hydrotest
DATE ___________
Witnessed No No Yes
OPERATIONS
Certificated No(3) Yes Yes
________
Running/Performance(5)
DATE ___________
Witnessed No No Yes(2)
Certificated No(3) Yes Yes
NPSH Testing(4)
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE

Witnessed No No Yes(2)
THIS INDICATES THAT REV. NO. ___00_

Certificated No(3) Yes(6) Yes(6)

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 11


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
Notes:
B.ANDERS
CERT

1) These test requirements apply only to pumps supplied by Vendors known to


the Buyer. Pumps ordered from new sources shall be fully witness tested and
ENGG

Y.WANG

inspected except for manufacturer standard pumps.


2) If more than one pump on the same Purchase Order of identical type, design
and design conditions are presented for inspection as a lot, the test
requirements shall be as follows:
a. For high energy pumps, as defined by 31-SAMSS-004, all pumps
shall be fully witness tested.
ISSUED FOR CONSTRUCTION

b. For low energy pumps, one pump, selected at random shall be fully
DESCRIPTION

witness tested. The remaining pumps shall be fully shop tested and
test certificates shall be provided;
3) All tests for pumps in firewater and molten sulfur services shall be certified.
4) Open pit sump pumps require a minimum submergence test in lieu of an
NPSH test. Sea water intake pumps shall be tested for both NPSH and
minimum submergence.
5) All certified and witnessed pump performance/running tests shall be
conducted using calibrated drivers.
6) NPSHR testing shall be performed for all high energy pumps, as defined in
2015 10-01525-0004

31-SAMSS-004 paragraph 5.1.17 and on all pumps where the NPSH margin
JO/EWO

(NPSHA over NPSHR) at 120% of the rated flow is less than 3 feet.

6.2 Requirements on hydrostatic pressure testing, running and performance testing


shall be completed in accordance with the Test Requirements for Centrifugal
DATE
TH
MAY 12

Pumps, paragraph 6.5 below.


REV.
NO.

6.3 Pumps shall be dismantled to investigate the cause of any unsatisfactory


00

performance, NPSH or running tests.


DISCIPLINE
ENGINEER

________________ 6.4 Vibration and temperature measurements shall be taken and recorded for all
DATE ___________ certified or witnessed tests of pumps complying with 31-SAMSS-004, ASME and
PROJECT
ENGINEER ISO pumps and pumps in firewater and molten sulfur services.
________________

DATE ___________
6.5 Requirements for documentation certification and witnessing of test shall be as
CERTIFIED specified on Inspection Form 175-310600 for pumps complying with 31-SAMSS-
________________ 004, Inspection Form 175-310500 for ASME pumps, and other inspection forms
DATE ___________
where applicable listed in Paragraph 3.4.
CONSTRUCTION
AGENCY

________________
7.0 LIFE CYCLE COST EVALUATION
DATE ___________

7.1 Unless otherwise approved by the Coordinator, Rotating Equipment Division,


OPERATIONS
________
Consulting Services Department, quotations for pumps and pump-motor trains of
1000 HP and larger that are in accordance with 31-SAMSS-004 with the exception
DATE ___________
of pumps in storm water and firewater services, shall be evaluated on the basis of a
Life Cycle Cost (LCC).
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

7.2 This cost is composed of initial cost of the pump plus the present worth of the
consumed power cost over an operating period of 15 years, using an Evaluation

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 12


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
Factor (EF), which should be shown in the data sheet that goes with the quotation
B.ANDERS
CERT

request.
7.3 The Life Cycle Cost of the pump shall be determined using the life cycle cost
ENGG

Y.WANG

spreadsheet LCC-001. The Life Cycle Cost of the pump-motor trains shall be
determined using the life cycle cost spreadsheet LCC-002.

8.0 SPARE PARTS AND SPECIAL TOOLS

8.1 Spare Parts


ISSUED FOR CONSTRUCTION
DESCRIPTION

8.1.1 The Supplier shall provide erection, pre-commissioning, commissioning and


start-up spare parts required for pumps and all auxiliaries. The list of
commissioning and start-up spare parts shall be provided by Supplier.
8.1.2 Two (2) years of maintenance/operational spare parts shall be included in
Suppliers optional scope of supply. Lists shall be submitted for approval of
Purchaser. The detailed break-down price and delivery shall be shown on the
spare part list.

8.1.3 Critical (Capital) spare parts shall be included in Suppliers scope of supply, if
2015 10-01525-0004
JO/EWO

applicable. Recommended Lists shall be submitted for approval of Purchaser.


The detailed breakdown price and delivery shall be shown on the spare part
list.
DATE
TH
MAY 12

8.1.4 The Supplier shall provide an Operating Spare Parts Data Package in
compliance with SAEP-3101 including Appendix C and Appendix D.
REV.
NO.
00

8.2 Special Tools


DISCIPLINE
ENGINEER

________________
8.2.1 It is preferable if pumps are designed to be assembled, disassembled, and
DATE ___________ maintained with standard hand tools.
PROJECT
ENGINEER 8.2.2 Any special tools required for erection, commissioning or maintenance shall be
________________

DATE ___________
identified in the Suppliers bid and supplied with the equipment.
CERTIFIED

________________
9.0 PAINTING AND COATINGS
DATE ___________

9.1 Selection and application of coating system shall be accordance with A10-A-DOC-
CONSTRUCTION
AGENCY VE-046373, SAES-H-001 and SAES-H-101V, and related Project Specification.
________________

DATE ___________
10.0 DOCUMENTATION

OPERATIONS
________ 10.1 All documents including drawings, information, and data shall be submitted in
accordance with the Saudi Aramco Non Material Requirements (SANMR) attached
DATE ___________
in the Material Requisition.
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_

10.2 Vendors drawing preparation and submittal shall be accordance with SEP-PGB-DC-
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

PLN-0002 (Supplier Data and Management Plan) and SAES-A-202.

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 13


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14
PMT OPRN
SAUDI ARABIAN OIL COMPANY

S1
11.0 GUARANTEES
B.ANDERS
CERT

11.1 The pumps shall be guaranteed to perform as stated in the specification and
applicable standards and the Supplier supplied performance curves and data sheets
ENGG

Y.WANG

within the regulated tolerance.


11.2 The pumps shall be guaranteed to operate without pitting, cavitation or damaging
vibration, under all site conditions listed in the datasheet.
ISSUED FOR CONSTRUCTION
DESCRIPTION

2015 10-01525-0004
JO/EWO
DATE
TH
MAY 12
REV.
NO.
00

DISCIPLINE
ENGINEER

________________

DATE ___________

PROJECT
ENGINEER

________________

DATE ___________

CERTIFIED

________________

DATE ___________

CONSTRUCTION
AGENCY

________________

DATE ___________

OPERATIONS
________

DATE ___________
APPROVAL/CERTIFICATION REQUIREMENTS,
BY DRAWING COMPLETION CERTIFICATION
_
OF THIS DRAWING IS COVERED, FOR ALL
REVISION CERTIFICATE
THIS INDICATES THAT REV. NO. ___00_

TECHNICAL SPECIFICATION DWG. TYPE PLANT INDEX DOC. SHT. NO. REV. NO.

CENTRIFUGAL PUMP DOC 14


A10 A VE-068274
POWER GENERATION UNIT OF 00
JAZAN SAUDI ARABIA JO / EWO: 10-01525-0004 14