Volute casing pumps

SIHISuperNova
Type ZLKD 32 - 125 ... 200 - 250

TECHNICAL DATA
Output: max. 740 m/h
Head: max. 90 m
Speed: max. 3600 rpm
Material: grey cast iron: 0B, 0C, 0E
stainless steel: 4B
Temperature: max. 120 C
Casing pressure: material design 4B PN 16
0B, 0C, 0E PN
1)
16/10
Shaft seal: standard mechanical seal
Flange connections: material design
4B DIN 2501 PN 16
1)
0B, 0C, 0E DIN 2501 PN 16/10
Direction of rotation: clockwise, when looking at the pump
from the drive end

APPLICATION CONSTRUCTION
Volute casing pumps of the ZLK range (meeting DIN 24255 / EN Casing pressure:
733 and ISO 9908) are used when clear or turbid liquids free from Material 4B: max. 16 bar from -40 C to 120 C
1)
solid particles are to be pumped. Application areas for pumps in Material 0B, 0C, 0E: max. 16/10 bar form -20 C to 120 C
this range include:
Automobile, mechanical and general engineering industries Max. casing pressure = inlet pressure plus delivery head at zero
flow
Food and beverage industry
Please note: The relevant technical regulations and safety rules
Pharmaceutical industry
must be observed.
Paint industry
Plastics and rubber industry Flanges location:
Iron and non-ferrous metal industry Axial suction flange, discharge flange radially upwards.

Paper and pulp industry

Flanges:
Textile industry
Material 4B: Correspond to DIN EN 1092-1/PN16.
Building and construction industry Material 0B, 0C, 0E : Correspond to DIN EN 1092-2/PN 16/10 .
1)

Heating and air conditioning Flanges drilled according to ANSI 150 can be supplied.
Drainage
Hydraulic:
Water supply
Frist Hydraulic: Design code A
Irrigation Second Hydraulic: Design code B

DESIGN
Single-stage volute casing pumps with connections and nominal
performances according to DIN 24255 / EN 733, plus 6 additional
sizes.
The design of the pump allows the complete drive unit to be
withdraw from the casing without disturbing the attached pipe work.
The close coupled design, also, allows dismantling or replacing the
motor without disturbing the pump.
There is no common shaft for pump and motor, standard motors
can be used.
The set is a space saving easy to install pump unit.
The range covers 34 sizes.
1)
from 100160 to 200250 10 bar
Bearing:
Bearing bracket equipped with one ball bearing lifetime greased
according to DIN 625.
Volute casing with feet, n = 1450 rpm. code: 3
Volute casing without feet, n = 2900 rpm. code: 4
Shaft sealing:
The shaft is sealed by means of a single mechanical seal, flushed
from internal source.
Code BH3: Unbalanced bellows mechanical seal, seal face
materials SiC/carbon, elastomer EPDM
Code BHS: Unbalanced bellows mechanical seal, seal face
materials SiC/SiC, elastomer FPM (Viton)
Code BHJ: Unbalanced bellows mechanical seal, seal face
materials SiC/carbon, elastomer FPM (Viton)

133.65901.56.01 E PUMP TECHNOLOGY ZLKD 08/2003

Designs are subject to amendment without prior notice. (Sterling Fluid Systems BV) 2003
Material design:
Pos. Component Material Material code
EN EN DIN DIN US denomination 0B 0C 0E 4B
number denomination number denomination ASTM Standard AISI
10.20 Volute casing EN-JL 1040 EN-GJL 250 0.6025 GG-25 A 278 Class 30 x x x
1.4408 GX5CrNiMo19-11-2 1.4408 G-X5CrNiMoNb 18 10 A 351 CF8M 316 x
16.10 Casing cover EN-JL 1040 EN-GJL 250 0.6025 GG-25 A 278 Class 30 x x x
1.4408 GX5CrNiMo19-11-2 1.4408 G-X5CrNiMoNb 18 10 A 351 CF8M 316 x
21.00 Shaft 1.4021 X 20 Cr13 1.4021 X 20 Cr13 A 276 Type 420 420 x x x
1.4401 X5CrNiMo17-12-2 1.4401 X5CrNiMo 17 12 2 A 167 Gr316 316 x
23.00 Impeller EN-JL 1040 EN-GJL 250 0.6025 GG-25 A 278 Class 30 x
CC 480 K CuSn10-Cu 2.1050 G-CuSn10 B 427 C91600 x
1.4408 GX5CrNiMo19-11-2 1.4408 G-X5CrNiMoNb 18 10 A 351 CF8M 316 x x
34.00 Bearing bracket GG-25 x x x x

43.30 Mech. seal SiC/carbon, SiC/SiC, elastomer EPDM or FPM (Viton) x x x x

Casing seal:
The casing is sealed by means of a confined flat gasket of EWP 210 material. Code of this design: 2.
The casing is sealed by means of a confined flat gasket of PTFE material. Code of this design: 4.

Drive/Speed:
Using commercial electric motors.
Type IM B5 for pumps with volute casing with feet, n = 1450 rpm. Code: 3
Type IM B35 for pumps with volute casing without feet , n = 2900 rpm. Code: 4
To determine the drive power we recommend the following safety margin:
Up to 4 kW: 25% 4 to 7,5 kW: 20% above 7,5 kW: 15%
The following speeds must not be exceeded:
Size max. speed Size max. speed Size max. speed Size max. speed
rpm rpm rpm rpm
032125 50160 032250 040315 125200 150250
032160 50200 040250 050315 125250 200250
032200 65125 050250 065315 150200
040125 65160 3600 065250 3000 080250 1800 1500
1)
040160 65200 100160 080315
1)
040200 80160 100200 100250
1)
050125 80200 100315
1)
in material design 4B max. speed 3000 rpm.
The max. speeds are derived from the permissible shaft load and from the permissible peripheral speed of the impellers.

Installation position:
In principle ZLK pumps can be installed either horizontally or vertically. If the piping system is sufficiently rigid, they can also be suspended and
fastened in the pipeline. The fastening for code:3 is made at the feet of the volute casing n = 1450 rpm. and for code: 4 at the feet of the motor n
= 2900 rpm.

Please note:
The arrangement of the motor below the pump
is not admissible because of operating safety.

Horizontal installation

Vertical installation

General comments:
For horizontal pumps, large coupled, refer to our series ZLND and for INLINE pumps, close coupled, refer to our series ZLI.
For equipping hot media systems a complete programme is available for a flow range between 1-1000 m3/h consisting of the range:
ZTN volute pumps to EN 733 design with base plate, tmax 350 C PN 16. Heat transfer oil.
ZTK volute pumps to EN 733 close coupled design, tmax 350 C PN 16. Heat transfer oil.
0
ZTI volute pumps to EN 733 as INLINE construction, tmax 350 C PN 16. Heat transfer oil.
ZEN volute pumps to EN 22858, tmax 230 C PN 40. Hot water design.
ZDN volute pumps to EN 22858, tmax 207 C PN 25. Hot water design.
ZHN volute pumps to EN 733, tmax 180 C PN 16. Hot water design.
ZLI volute pumps to EN 733 as INLINE construction, tmax 150 C PN 25. Hot water design.

Designs are subject to amendment without prior notice. 2 (Sterling Fluid Systems BV) 2003
Sectional drawing and nomenclature

10.20 volute casing 21.00 shaft

16.10 casing cover 34.00 bearing bracket
23.00 impeller 43.30 mechanical seal BH3/BHS/BHJ

Package unit = pump casing + compact insert unit + standard motor *

The standard construction set consisting of volute casing, casing cover, impeller and mechanical seal. If this standard construction set is
supplemented by a compact insert unit , you will get a package unit which is easy to combine.
The large-dimensioned bearing bracket in the insert unit relieves completely the standard motor from hydraulic axial loads and allows many
motor combinations with the pumping unit.
The special advantage of the close coupled unit are lower installation and operating costs and a space saving of approx. 30 % with respect to
the large coupled pump, which needs to be fitted together the motor through a flexible coupling in a common base plate unit.

Motor combinations

+ type of construction
IM B 5 or IM V 1
IM B 35 or IM V 15

+ type of enclosure IP and Ex

+ 50 and 60 Hz, 2 and 4 poles

= all motor manufacturers

* shaft end to DIN 748 part 3

key to DIN 6885 sheet 1

Designs are subject to amendment without prior notice. 3 (Sterling Fluid Systems BV) 2003
Performance graph n = 1450 rpm

Performance graph n = 2900 rpm

Designs are subject to amendment without prior notice. 4 (Sterling Fluid Systems BV) 2003
Dimension table n = 1450 rpm

ue = drain connection G 1/4, from DN2 65 G 3/8

Dimensions in mm.
Pump weight kg
*
Size Motor size DN2 DN1 a b c f h1 h2 m1 m2 n1 n2 s1 w1 x2) 0B 0C, 4B
n = 1450 rpm 0E
032160 A 080 32 50 80 50 15 168 132 160 100 70 240 190 M12 115 100 28 29 34
032160 B 080 090 32 50 80 50 15 168 132 160 100 70 240 190 M12 120 100 28 29 34
032200 A 080 090 32 50 80 50 15 168 160 180 100 70 240 190 M12 130 100 32 33 41
032200 B 080 090 32 50 80 50 15 168 160 180 100 70 240 190 M12 140 100 32 33 41
0322501) 080 090 100 32 50 100 65 15 178 180 225 125 95 320 250 M12 160 100 42 44 52
040160 080 090 40 65 80 50 15 178 132 160 100 70 240 190 M12 130 100 32 34 36
040200 080 090 100 40 65 100 50 15 168 160 180 100 70 265 212 M12 145 100 44 45 47
040250 090 100 40 65 100 65 15 178 180 225 125 95 320 250 M12 160 100 49 51 52
0403151) 100 112 40 65 125 65 18 194 225 250 125 95 345 280 M12 205 100 78 83 110
0403151) 132 40 65 125 65 18 227 225 250 125 95 345 280 M12 205 100 78 83 110
050160 080 090 50 65 100 50 15 168 160 180 100 70 265 212 M12 130 100 33 37 39
050160 100 50 65 100 50 15 163 160 180 100 70 265 212 M12 130 100 33 37 39
050200 080 090 100 112 50 65 100 50 15 168 160 200 100 70 265 212 M12 150 100 44 48 49
050250 090 100 112 50 65 100 65 15 178 180 225 125 95 320 250 M12 170 100 47 50 54
0503151) 112 50 65 125 65 17 194 225 280 125 95 345 280 M12 210 100 82 85 112
0503151) 132 160 50 65 125 65 17 227 225 280 125 95 345 280 M12 210 100 82 85 112
065160 080 090 65 80 100 65 15 168 160 200 125 95 280 212 M12 150 100 46 47 49
065160 100 65 80 100 65 15 163 160 200 125 95 280 212 M12 150 100 46 47 49
065200 090 100 112 65 80 100 65 15 168 180 225 125 95 320 250 M12 165 140 50 51 53
065250 100 112 65 80 100 80 15 188 200 250 160 120 360 280 M16 185 140 65 68 70
065250 132 65 80 100 80 15 201 200 250 160 120 360 280 M16 185 140 65 68 70
065315 132 160 65 80 125 80 18 227 225 280 160 120 400 315 M16 220 140 94 97 117
080160 090 80 100 125 65 15 168 180 225 125 95 320 250 M12 170 140 49 53 55
080160 100 112 80 100 125 65 15 163 180 225 125 95 320 250 M12 170 140 49 53 55
080200 100 112 80 100 125 65 15 184 180 250 125 95 345 280 M12 180 140 61 63 66
080200 132 80 100 125 65 15 227 180 250 125 95 345 280 M12 180 140 61 63 66
080250 100 112 80 100 125 80 18 188 200 280 160 120 400 315 M16 200 140 72 75 76
080250 132 160 80 100 125 80 18 221 200 280 160 120 400 315 M16 200 140 72 75 76
080315 132 160 80 100 125 80 18 227 250 315 160 120 400 315 M16 235 140 94 99 130
1001601) 100 112 100 125 125 80 18 214 200 280 160 120 360 280 M16 200 140 76 77 100
1001601) 132 100 125 125 80 18 257 200 280 160 120 360 280 M16 200 140 76 77 100
100200 112 100 125 125 80 18 184 200 280 160 120 360 280 M16 200 140 69 72 89
100200 132 100 125 125 80 18 227 200 280 160 120 360 280 M16 200 140 69 72 89
100250 132 160 100 125 140 80 18 227 225 280 160 120 400 315 M16 210 140 82 84 91
100315 160 180 100 125 140 80 18 227 250 315 160 120 400 315 M16 245 140 99 104 125
1252001) 132 160 125 150 140 80 18 257 250 315 160 120 400 315 M16 240 140 99 102 107
125250 160 180 125 150 140 80 18 227 250 355 160 120 400 315 M16 240 140 102 105 115
1502001) 160 180 150 200 160 100 20 257 280 400 200 150 550 450 M20 265 140 120 125 135
1502501) 160 180 200 150 200 160 100 20 236 280 400 200 150 500 400 M20 275 140 124 130 154
2002501) 160 180 200 200 200 160 100 22 308 280 400 200 150 500 400 M20 310 180 186 191 --

1) Transnorm pump size not included in DIN 24255 / EN 733

2) Necessary length to remove insert unit incl. motor
* Slots suitable for screws with dimension indicated. Screws are not included in the standard scope of supply.

Designs are subject to amendment without prior notice. 5 (Sterling Fluid Systems BV) 2003
Flange connection

to DIN EN 1092-2 PN 10 / 16 PN 10 PN 16 to DIN EN 1092-1 PN 10 / 16 (steel)

DN1,2 32 40 50 65 80 100 125 150 200 200 32 40 50 65 80 100 125 150 200
k 100 110 125 145 160 180 210 285 340 340 100 110 125 145 160 180 210 285 340
D 140 150 165 185 200 220 250 240 295 295 140 150 165 185 200 220 250 240 295
18 18 20 20 22 24 26 26 26 30 18 18 18 18 20 20 22 22 24
bfl
+4.0 / -3.0 +4.5 / -4.0 +2.0 / -1.3 +4.0 / -1.5
d2 19 19 19 19 19 19 19 23 23 23 18 18 18 18 18 18 18 22 22
number 4 4 4 4 8 8 8 8 8 12 4 4 4 4 8 8 8 8 8

Motor dimensions n = 1450 rpm

size kW b1* c1* D1 g* h* m* m3 m4* m5 n3* n4 o1* s w* kg

80 0.55 / 0.75 200 158 238 10 135 13
90S 1.1 200 178 255 10 150 18
90L 1.5 200 178 280 10 150 22
100L 2.2 / 3.0 250 198 316 12 160 28 / 30
112M 4.0 250 223 334 12 179 45
132S 5.5 300 262 372 12 205 56
132M 7.5 300 262 410 12 205 64
160M 11.0 350 312 485 15 248 101
160L 15.0 350 312 529 15 248 110
180M 18.5 80 28 350 357 180 75 121 294 241 350 279 557 15 241 174
180L 22.0 80 28 350 357 180 75 121 332 279 350 279 595 15 279 185
200L 30.0 82 30 400 397 200 85 133 332 305 385 318 619 19 267 240
* Motor dimensions depend on the motor manufacturer.

Designs are subject to amendment without prior notice. 6 (Sterling Fluid Systems BV) 2003
Dimension table n = 2900 rpm

ue = drain connection G 1/4, from DN2 65 G 3/8

Dimensions in mm.
Pump weight kg
Size Motor size DN2 DN1 a f h2 h3 w1 x2) 0B 0C, 4B
n = 2900 rpm 0E
032125 080 090 100 32 50 80 168 140 100 110 100 24 26 30
032160 A 090 32 50 80 168 160 115 115 100 28 29 34
032160 A 100 112 32 50 80 163 160 115 115 100 28 29 34
032160 A 132 32 50 80 211 160 115 115 100 28 29 34
032160 B 090 32 50 80 168 160 115 120 100 28 29 34
032160 B 100 112 32 50 80 163 160 115 120 100 28 29 34
032160 B 132 32 50 80 211 160 115 120 100 28 29 34
032200 A 100 112 32 50 80 168 180 130 130 100 32 33 41
032200 A 132 160 32 50 80 211 180 130 130 100 32 33 41
032200 B 100 112 32 50 80 168 180 135 140 100 32 33 41
032200 B 132 160 32 50 80 211 180 135 140 100 32 33 41
0322501) 160 32 50 100 211 225 155 160 100 42 44 52
040125 090 100 112 40 65 80 163 140 100 110 100 30 32 33
040160 100 112 40 65 80 163 160 125 130 100 32 34 36
040160 132 160 40 65 80 211 160 125 130 100 32 34 36
040200 100 112 40 65 100 168 180 135 145 100 44 45 47
040200 132 160 40 65 100 216 180 135 145 100 44 45 47
040250 132 160 180 40 65 100 211 225 160 160 100 49 51 52
050125 090 100 112 50 65 100 168 160 115 120 100 30 34 37
050125 132 50 65 100 211 160 115 120 100 30 34 37
050160 112 50 65 100 163 180 125 130 100 33 37 39
050160 132 160 50 65 100 211 180 125 130 100 33 37 39
050200 132 160 180 50 65 100 211 200 145 150 100 44 48 49
050250 160 180 50 65 100 211 225 165 170 100 47 50 54
065125 112 65 80 100 168 180 130 140 100 37 39 45
065125 132 65 80 100 211 180 130 140 100 37 39 45
065160 132 160 65 80 100 211 200 135 150 100 46 47 49
065200 160 180 65 80 100 211 225 160 165 140 50 51 53
065250 160 180 200 65 80 100 221 250 180 185 140 65 68 70
080160 160 80 100 125 211 225 155 170 140 49 53 55
080200 160 180 200 80 100 125 227 250 175 180 140 61 63 66
1001601) 160 180 200 100 125 125 257 280 185 200 140 76 77 100
100200 180 200 100 125 125 227 280 190 200 140 69 72 89

1) Transnorm pump size not included in DIN 24255 / EN 733

2) Necessary length to remove insert unit incl. motor
* Slots suitable for screws with dimension indicated. Screws are not included in the standard scope of supply.

Designs are subject to amendment without prior notice. 7 (Sterling Fluid Systems BV) 2003
Flange connections

to DIN EN 1092-2 PN 10 / 16 PN 10 PN 16 to DIN EN 1092-1 PN 10 / 16 (steel)

DN1,2 32 40 50 65 80 100 125 150 200 200 32 40 50 65 80 100 125 150 200
k 100 110 125 145 160 180 210 285 340 340 100 110 125 145 160 180 210 285 340
D 140 150 165 185 200 220 250 240 295 295 140 150 165 185 200 220 250 240 295
18 18 20 20 22 24 26 26 26 30 18 18 18 18 20 20 22 22 24
bfl
Toleranz +4.0 / -3.0 Toleranz +4.5 / -4.0 Toleranz +2.0 / -1.3 Toleranz +4.0 / -1.5
d2 19 19 19 19 19 19 19 23 23 23 18 18 18 18 18 18 18 22 22
number 4 4 4 4 8 8 8 8 8 12 4 4 4 4 8 8 8 8 8

Motor dimensions n = 2900 rpm

size kW b1* c1* D1 g* h* m* m3 m4* m5 n3* n4 o1* s w* kg

80 0.75 / 1.1 35 13 200 158 80 40 50 126 100 149 125 238 10 135 13 / 17
90S 1.5 38 15 200 178 90 42 56 131 100 164 140 255 10 150 19
90L 2.2 38 15 200 178 90 42 56 156 125 164 140 280 10 150 20
100L 3.0 44 15 250 198 100 50 63 173 140 188 160 316 12 160 32
112M 4.0 48 18 250 223 112 50 70 177 140 220 190 334 12 179 40
132S 5.5 / 7.5 51 20 300 262 132 55 89 187 140 248 216 372 12 205 59 / 67
160M 11.0 / 15.0 64 20 350 312 160 65 108 256 210 308 254 485 15 248 114
160L 18.5 64 20 350 312 160 65 108 300 254 308 254 529 15 248 134
180M 22.0 80 28 350 357 180 75 121 294 241 350 279 557 15 241 165
200L 30.0 / 37.0 82 30 400 397 200 85 133 332 305 385 318 619 19 267 232 / 249
* Motor dimensions depend on the motor manufacturer.

Designs are subject to amendment without prior notice. 8 (Sterling Fluid Systems BV) 2003
Data regarding size - order information

Type Size Hydraulic + Bearing Shaft Sealing Material Casing Gasket

A First hydraulic BH3 Unbalanced single standard 0B Cast iron GG25 2 Confined flat
B Second hydraulic mechanical seal, seal face mat. 0C Cast iron GG25, Bronze gasket of
SiC/carbon, elastomer EPDM G-CuSn10 impeller EWP 210
3 Volute casing with feet, one BHS Unbalanced single standard 0E Cast iron GG25, 4 Confined flat
ball bearing in bearing mechanical seal, seal face mat. stainless steel 1.4408 gasket of
bracket, greased-lubricated SiC/ SiC, elastomer FPM (Viton) impeller PTFE
4 Volute casing without feet, BHJ Unbalanced single standard 4B Stainless steel 1.4408
one ball bearing in bearing mechanical seal, seal face mat.
bracket, greased-lubricated SiC/carbon, elastomer FPM
(Viton)
A3 A4 B3 B4 BH3 BHS BHJ 0B 2 0C 2 0E 2 4B 2 4B 4
032125 z z z z z z z z z
032160 z z z z z z z z z z z z
032200 z z z z z z z z z z z z
032250 z z z z z z z z z z
040125 z z z z z z z z z
040160 z z z z z z z z z z
040200 z z z z z z z z z z
040250 z z z z z z z z z z
040315 z z z z z z z z z
050125 z z z z z z z z z
050160 z z z z z z z z z z
050200 z z z z z z z z z z
050250 z z z z z z z z z z
050315 z z z z z z z z z
ZLKD 065125 z z z z z z z z z
065160 z z z z z z z z z z
065200 z z z z z z z z z z
065250 z z z z z z z z z z
065315 z z z z z z z z z
080160 z z z z z z z z z z
080200 z z z z z z z z z z
080250 z z z z z z z z z
080315 z z z z z z z z z
100160 z z z z z z z z z z
100200 z z z z z z z z z z
100250 z z z z z z z z z
100315 z z z z z z z z z
125200 z z z z z z z z z
125250 z z z z z z z z z
150200 z z z z z z z z z
150250 z z z z z z z z z
200250 z z z z z z z

Example for order:

Type Size Hydr+ Shaft Seal Mat. Cas. Motor Size

Bear. Gask.
Z L K D
Z L K D 0 8 0 2 0 0 A 4 B H 3 0 E 2 1 8 0

The complete pump ZLKD 080200 A4 BH3 0E 2 suitable for 22.0 kW 2900 rpm => motor size 180
has the order code : ZLKD 080200 A4 BH3 0E 2 180

Pls. take applicable motors from the dimension table located in page 5 up to 7.

Designs are subject to amendment without prior notice. 9 (Sterling Fluid Systems BV) 2003
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Sterling Fluid Systems (Spain), S.A.

Vereda de los Zapateros s/n, Pozuelo de Alarcn 28223 Madrid, Spain.
Telephone +34 91 709 1310 Telefax +34 91 715 9700. E-mail mibsa@stnet.es

Designs are subject to amendment without prior notice. 12 (Sterling Fluid Systems BV) 2003