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Our ability to shape solutions to exact and demanding specifications extends across a
comprehensive catalog containing 15,000+ products. Nearly one-third of these were
inspired by the particular requirements of our worldwide customer base.
Consequently, we are able to partner with you, not only during the concept phase when one traditionally buys a basket of
items in small quantities, but also when you reach full production and need a partner capable of manufacturing quantities
of select items that can be called off as needed. While Thorlabs has always been a price leader, we can realize additional
economies of scale when provided with the ability to plan future production/deliveries. These cost savings, which we share
with our OEM customers, are often significant. They arise from being able to integrate your OEM needs with our own internal
production in a manner that ensures on-time deliveries at highly competitive prices.
Our product portfolio, as you probably know, contains one of the most extensive photonic tools selection in the world. What
you might not know is that Thorlabs has added many components that are specifically designed to serve the OEM side of our
customer base. Offering these component parts to a multitude of OEM customers further ensures economies of scale that
reinforce our strength as a competitive OEM supplier.
Additionally, there is a customer focus that permeates our entire OEM Business Group, leading us to put into place processes
that show a deep respect for the responsibility that comes with supplying a production facility. As an OEM supplier, we have
built a number of additional elements that provide all important services, timed take-outs that are flexible, safety stock, and
strict revision controls, all of which are designed to ensure there are no surprises.
We are committed to being a strong partner for your OEM needs, with a desire to be connected to our industry in a way that
far exceeds what would be expected of a vendor. As our OEM business continues to grow, I personally invite you to contact
me at any time to provide feedback on any of our products or services. It is a privilege to have my companys products serve
as the building blocks within the systems and subsystems you produce.
Sincerely,
Alex Cable
President & Founder
acable@thorlabs.com
Our Products and Facilities
Thorlabs deep and broad selection of catalog items forms the foundation of our in-house manufacturing capabilities.
Optics Optomechanics
Using extensive
metrology to provide Our mechanics design staff
an unmatched level is extremely well versed in
of characterization, optimizing components
our technicians and and systems for mechanical
optical engineers stability, cost effectiveness,
manufacture a wide and high performance.
range of optics.
We maintain and extend these advantages not only because of our OEM partners but also because they are critical to our
core catalog business. For example, they have enabled us to realize our Polaris family of ultrastable optic mounts, which are
optimized from start to finish for peak performance in a wide variety of demanding applications.
The Polaris family results from the application of every possible best practice to optic mount manufacturing. It leverages the
companys deep understanding of materials science, engineering techniques, and our customers requirements, exploring
the full depth of product analysis and customization that Thorlabs is able to deploy.
Polaris optic mounts are used extensively for prototyping and at scale. They are the mounts of choice for lasers used in life
sciences research, industrial processing, medicine, and other situations where performance variations and downtime are
strictly not permissible.
Displacement of 6 mm Thick, 1" Mirror Design and Testing
As a completely vertically integrated photonics company, our
familiarity with lab- and industrial-scale needs gives us a uniquely deep
appreciation of the challenges posed by specific applications. For
Polaris, our team of scientists and engineers began by identifying the
most common causes of beam misalignment: temperature-induced
hysteresis of the beam position, crosstalk, drift, and backlash. Every
POLARIS-K1F6 Standard 1" Setscrew Mount
aspect of the Polaris design is targeted at minimizing the contribution
of these errors to the beam pointing.
u All materials, such as the frame, matched adjuster screws, and lock nuts are
fabricated from stainless steel with matched coefficients of thermal expansion, minimizing stress resulting
from temperature changes.
u The stainless steel in the mount is heat treated prior to assembly, removing internal stresses that can cause long-term
creep and eliminating thermal hysteresis.
u Residual stress caused by machining, which can cause micro-creep, is minimized by performing a final kiss cutting
technique during machining, heat treating, acid etching, and final thermal stress relieving.
u Careful control of the dimensional tolerances of the front and back plates is employed to minimize crosstalk, ensuring that
the pitch and yaw actuators are orthogonal.
POLARIS-K05S1 POLARIS-K05F6
POLARIS-K05T1
POLARIS-K05P2
Fixed Polaris
mounts are
the most
POLARIS-K1PZ POLARIS-K1C4 compact.
Our CNC diamond turning lathe helps produce off-axis parabolic mirrors with Surface grinding machines polish multiple optics simultaneously to
custom sizes and focal lengths. achieve high throughput and consistency.
Optical Isolators
The optic engineers in our Optics Business Unit were the first in the U.S. to develop optical isolators.
Since 1985, they have overseen a catalog whose wavelength range, high-power handling, and
package selection surpasses that of every other manufacturer.
IO-4-4500-WG IO-F-660
IO-5BB-800-HP 4.5 m IO-D-1064-VLP 660 nm SM Fiber Our optical isolator manufacturing
Broadband Free-Space Nd:YAG Optical Isolator Isolator technicians rigorously ensure that
Ti:Sapphire Isolator Isolator (Enlarged to Show Detail) every isolator meets its design
parameters.
Some of Our Products
BB1-E03 AL50100
Broadband SAHWP05M-700 50 mm, CNC-Polished
PBS252
Dielectric Mirror Superachromatic Aspheric Lens
Polarizing
FGL590S Wave Plate
Beamsplitter Cube
Colored Glass Filter
FB1550-30
Bandpass Filter GL15
Off-Axis Parabolic Mirrors Glan-Laser
Polarizer
MPD169-G01
90, Aluminum
Coated
NDL-25S-2
0.3 to 2.0 OD
ND Filters
MPD399H-M01
90, Gold Coated,
NDUV530B
with Hole
MPD2103-M01 1, Ni Coated
30, Gold Coated
Our optomechanics manufacturing facility rapidly produces prototypes for evaluation and can quickly ramp up to production volumes.
Thorlabs mechanics design staff consists of skilled and experienced engineers and draftsmen. They are extremely well versed
in optimizing components and systems for mechanical and thermal stability, cost effectiveness, and high performance in the
desired application, and are accustomed to realizing these traits when manufacturing in volume.
Our machine shop is capable of producing 20,000 individual components per week. The staff consists of almost fifty machinists
who work in two shifts; however, our shop can operate key equipment up to 20 hours per day "lights out." With our mills, lathes,
screw machines, and laser engravers in-house, we can be sure that all of our production processes are carefully controlled.
Our machinists' innovative techniques use standard shop equipment in unique ways to increase the efficiency of each
machine, including designing custom fixtures that greatly reduce or eliminate setup time. Our shop's overall goal is to utilize the
latest technology to produce parts faster while minimizing costs.
Horizontal Mills with Pallet Pools for Six Hours u Lean Manufacturing
of Machining Time
Mounting Adapters
SM05SMA
S1FCA AD11F
SMA Fiber
FC Adapter Cylindrical
Adapter
Plate Adapter
Fine Adjusters
Fine Hex Adjusters Bushings
F25ST050
1/4"-80 Adjuster
F25SSN2P
with Torque Hole
Threaded
Bushing
N80L5P
FAS100 Locking
1/4"-80 Adjuster Bushing
with Knob with Nut
F25SC1
Locking Collar
F19MS150
3/16"-120 Adjuster
Adjustment Knobs
F25SSK1S
F25SSK1 F25SSK1L Torque
Standard Large Holes
Our EC400 pallet pool is capable of producing 300 parts in 24 hours.
Optical Fiber and Patch Cables
With three fiber draw towers, an in-house R&D team, and
Kaitlin Hoffmann on-site metrology and testing, our ITAR-qualified fiber facility
Industries
u Surface Metrology
u Telecommunications
u Laser Spectroscopy
u Nonlinear Optics
u Medical Lasers
Silica and fluoride glass preforms are made entirely in-house. Our start-to-end control ensures consistency and repeatability from run to run.
Semiconductor Lasers and Devices
Our semiconductor facility uses Molecular Beam Epitaxy (MBE) to grow III-V epitaxial structures. A QCL being wire bonded.
EO-AM-NR-C1
MEMS Actuator
Top Contact LiNbO3 Optical FPL1009S
Modulator Single-Frequency
Deflecting
Membrane Air
Gap
Antireflection
Coating
External Cavity
Laser Diode
Multiple
Quantum Well
Active Region MEMS Actuator
Bottom Contact
Fully Oxidized
Dielectric Mirror
SAF1126H
Gain Chip DJ532-10 QD4580CM1
on Submount DPSS Laser Quantum Cascade
Substrate
Industries
Piezo Chips After Binder Burnout and Sintering
u Semiconductor u Medical Technology and
Technology Drug Design
RBD201
Rack-Mountable Controller Our engineering and manufacturing teams
work closely with our customers to guarantee
LNR50S
that we understand their technical and
50 mm
TravelMax logistical needs. We strive to provide consistently
Stage
excellent service that our customers can use to
keep them ahead in the market.
DDS220
220 mm
Direct Drive Stage
The company's motion control systems are designed by a
collaborative, experienced team of specialists with over
30 years of experience. We develop the form factors and
KST101 BBD203 manufacturing processes for all our parts, as well as their
Compact Benchtop
1-Channel 3-Channel associated electronic control systems and software interfaces.
Controller Controller Our group is accustomed to meeting strict requirements for
repeatability, accuracy, and reliability in a variety of positioning
Key Capabilities systems: linear and rotational, manual and automated, small
and large, from simple components to fully integrated systems.
u Mechanical, Electronic, and Software Engineers
Experienced in Meeting Strict Requirements The vast majority of our electromechanical designs begin
u Three-Dimensional Modeling and Finite Element from scratch in order to achieve the standards our customers
Analysis (FEA) Allow Detailed Design Analysis request. In addition, team members constantly work to ensure
u Renishaw Laser Interferometer Accurately Tests Specs that the final product is reliable, repeatable, and compact.
u Statistical Process Control Proactively Prevents Defects To meet these challenges, our mechanical, electronic, and
software engineers consult with each other continuously
u Lean Manufacturing Reduces Costs and Lead Times
during the design process. Their tight collaboration ensures that
u Kanban Stocking Keeps On-Hand Quantities Low,
potential problems are addressed as early as possible in the
Minimizing Overhead Costs and Simplifying the
development cycle.
Identification of Defective Components
60
50
Number of Stages
40
30
20
Lower Upper
10 Limit Limit
0
27.4 29.0 30.6 32.2 33.8 35.4 37.0 38.6
Travel (mm) Computerized Actuator Test Rig Repeatedly Drives Actuators to Test Long-Term
Statistical Process Control Eliminates Variations Between Builds Performance Characteristics
Scientific Cameras
Thorlabs' multidisciplinary team of scientists and engineers
brings multiple skillsets together in a camera platform
that can be used with a variety of imagers. Since we are
familiar with every part of the technology stack, we are
able to customize high-performance cameras, board-
level cameras, and housings to fit specific needs.
u Photonics Involved: Sensitivity, Wavelength, Resolution, u Camera Body: Standard, Hermetically Sealed with
and Speed Two-Stage TEC, Private Labeling, Electronics
Modifications, and Optical Mounting Options
u System Requirements: Operating Environment, Space
Constraints, Interfaces, and Software u Software: Initial Evaluation Using ThorCam GUI,
Algorithm Development (MATLAB, Manager,
u Application Space: Compliance Issues, Future Developments,
and/or ImageJ), API/SDK Provided for Developers
and Logistics
Industries
u Electronics and Electromechanical u Renewable Energy
Design
u Photonics and Optical System
u Virtual and Augmented Reality Development
M405LP1
Mounted LED
M505L3 Industries
Mounted LED
u Clinical Diagnostics
u Pathology Research
u Solar Technology
SOLIS-1A
High-Power M625F1 u Materials Inspection
LED for Microscopy Fiber-Coupled LED
Our broad family of LED light sources leverages the companys extensive know-how in meeting mechanical and optical
packaging requirements. We can supply LED sources with a variety of optical output powers, output coupling methods, and
thermal management options. These products span the range from ready-to-use high-power LEDs with built-in free-space
collimators and integrated heat sinks, all the way down to LEDs on PCBs with contact pads for electrical connections.
With options for virtually any wavelength between 265 nm and 1550 nm, our LED selection is suitable for applications in
mechanical assembly, illumination, microscopy, and diagnostics. We also manufacture the control electronics for these LEDs,
making us intimately familiar with the nuances of integrating them into larger systems.
Thorlabs Quantum Thorlabs Vytran Division Thorlabs SAS France Thorlabs China Ltd.
Electronics (TQE) Morganville, New Jersey Phone: +33 (0) 970 444 844 Phone: +86 (0)21-60561122
Jessup, Maryland Phone: 1-973-300-3000 Fax: +33 (0) 825 744 800 Fax: +86 (0)21-32513480
Phone: 240-456-7100 Email: sales@thorlabs.com Email: sales.fr@thorlabs.com Email: chinasales@thorlabs.com
Email: sales-TQE@thorlabs.com
Thorlabs Scientific Imaging (TSI) Thorlabs Ltda, Brazil Thorlabs Elliptec GmbH
Austin, Texas Phone: +55 (16) 3413 7062 Phone: +44 (0) 1353 654440
Phone: 1-973-300-3000 Fax: +55 (16) 3413 7064 Fax: +44 (0) 1353 654444
Email: sales.tsi@thorlabs.com Email: brasil@thorlabs.com Email: sales.uk@thorlabs.com