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Order No.

PHAAG0707018C2

Air Conditioners

CS/CU-UW9GKE
CS/CU-UW12GKE

WARNING
This serv ice informati on is design ed for experienced repair technicians only a nd is not des igned for us e by the gene ral pu blic.
It d oes no t cont ain warnings or cau tions to advise non-tech ical ind ividua ls of potenti al dangers in attempting t o serv ice a product.
Pro ducts power ed by electricity should b e serviced or repaired only by experie nced profes sional technicians. Any a ttemp t to service
or r epair the pro duct o r products dealt with in th is service informa tion by anyon e else could result in serious injury or death.

PRECAUTION OF LOW TEMPERATURE


In or der to avoid frostb ite, be assured of n o refri gerant leaka ge dur ing the insta llation or rep airing of refrigerati on circ uit.

CONTENTS
Page Page
1 Features -------------------------------------------------------- 2 12 Troubleshooting Guide ---------------------------------------- 53
2 Functions ------------------------------------------------------ 3 13 Technical Data-------------------------------------------------- 55
3 Product Specifications ------------------------------------------ 6 14 Exploded View -------------------------------------------------- 58
4 Dimensions ----------------------------------------------------- 10 15 Replacement Parts List ----------------------------------------- 59
5 Refrigeration Cycle Diagram ----------------------------------- 14 16 Exploded View -------------------------------------------------- 60
6 Block Diagram -------------------------------------------------- 15 17 Replacement Parts List ----------------------------------------- 61
7 Wiring Diagram ------------------------------------------------- 17 18 Exploded View -------------------------------------------------- 62
8 Operation Details ----------------------------------------------- 19 19 Replacement Parts List ----------------------------------------- 63
9 Installation --------------------------------------------------- 29 20 Exploded View -------------------------------------------------- 64
10 2-way,3-way Valve ----------------------------------------------------- 39 21 Replacement Parts List ----------------------------------------- 65

11 Disassembly of The Parts -------------------------------------- 50

R C Panasonic Home Appliances Air Conditioner

(Guangzhou) Co., Ltd. (PHA-AG) All rights reserved.


Unauthorized copying and distribution is violation of
law.
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

1 Features

High Efficiency Envirome ntal Fr iendly (For Refrigerant : R410A Model)

Zer o ozone depleting potential and low global


warming potential by using R410A refr igerant.
Auto Restart Control
Automatically restart after power failure

Comfort Environment

12-hour Timer Setting Air filter with function to reduce dust and smoke

2
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

2 Functions

Remote Control

Air
OFF/ON SWING
Operation START/STOP Airflow Direction Control
Turn on/off the air conditi onor
Horizont al Airflow Direction Control
When stop the operat ion by pressing
-Auto Con trol
OFF /ON button,t he cursor key po ints -Manual Control
to OFF. Vertical Airfl ow Direction Manual Control

MODE
Operation Mode Selection TEMP
Room Temperature Setting
Automatic Mod e Operation
Temperature Setti ng(16 to 30 )
Heating Mode Operation
A uto Operation
Cooling Mode Operation
Soft Dry Mode Oper ation
TIM ER
OFF/O N
Timer Operation Selection

Stop/Start Operation Control


FAN
SPEED (set the ON/OFF Timer hourly later)
Indoor Fan Speed Selection
TIMER
SET/
Low Speed CANCEL
Set /Cancel Timer Operation
Medium Speed
Set timer/Cancel the set timer
High Speed By pressing SET button for 5seconds
continuously to switch to set the sensor
Automatic Speed sensitivity.

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Indoor Unit

N ation al

Auto Switch
Button
Power Switch ON/OFF Anti-freezing Control for the Evaporator
When the remote control cannot be used or
Cooling or Soft Dry Operation
for repairing and testing ,please use this
button.
Signal Receiving Sound Control
Warm Booting Control
Keep pressing this button for 10seconds to turn
on or turn off the signal receiving sound. Indoor fan starts running when temperature
of evaporator reaches 30 or above.
Auto Restart Control
When temperature of evaporator is between
Keep pressing this button for 15seconds to switch
30 and 34 ,indoor fan will run at Super Low
off Auto Restart Control. To resume Auto Restart
or Low speed.
Control,repeat the above step.
When temperature of evaporator reaches 34 ,

Operation Indication Lamps War m Booting Operation ends.

Power (green) Lights up in operation;


Blinks dur ing Test
Run operation and Indoor Fan Speed Control
determining Auto
Operation mode High,Med,Low

Auto Fan Speed


Timer(orange) Timer in operation

Airflow Direction Control

Operation Mode Automatic Airflow Dir ection Control


The louver automatically swings up and down
Cooling/Heating/Soft Dry /Auto Operation
Airflow Direction Manual Control

Delayed On-timer Control


Time Delay Safety Control
For cooling or soft dry mode, the unit
The unit will restart operation in 3-4
starts 15 minutes before the set time with
minutes after each pause.
the remote control, but for heating mode
30 minutes before the set time.
7-Minutes Time Save Control
7-minutes automatic restarting at Cooling
Operation

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Outdoor Unit

CU-UW9GKE CU-UW12GKE

Anti-reverse Protection Overload Protection Control

To protect the compressor from reverse When the temperature of evaporator


rotation when power off suddenly. reaches 51 ,outdoor fan stops,and will
restart when the temperature of evaporator
declines to 49 .
When the temperature of evaporator
Overload Protector
reaches 65 ,compressor will stop.
The 2-step Overload P rotector is to protect
the compressor when
1)Temperature of compressor reaches 150
4-way Valve Control
2)High temper ature or current enters into the
compressor
If the unit is stopped dur ing H eating
O peration,the 4-way valve w ill r emain in
heating mode operation for 5 minutes.
60-seconds Test Operation Control

Once the compressor i s activated, it does not


stop for 60 seconds. It stops i mmediately with
remote control ON/OFF button.

Deicing Control

Anti-freezing operation for outdoor unit(during


Heating Mode Operation only)
Temperature of the condenser is tested by sensor.

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

3 Product Specifications
Unit CS-UW9GKE C U-UW9GKE
Cooling Capacity kW 2.50

Heating Capacity kW 2.70

Moi sture Rem oval L /h 1.4

Phase Single
Power Source V 230
Cycle 50
Airflow Method OUTLET SIDE VIEW TOP V IEW

INTAKE

Air Circulation Indoor Air (low) m 3/min 7.87 -

Indoor Air (medium) m 3/min 9.13 -

Indoor Air (high) m 3/min 10.3 24.0

Outdoor Air m 3/min - -

dB(A) Cooling:high39,Low31 Cooling:high48


Noise Level Heating:high39,Low31 Heating:high49
Electrical Input W Cooling:810
Heating:780
Data
Running Current A Cooling:3.80
Heating:3.70
Cooling:3.08
EER/COP W/W Heating:3.46
Starting Current A 20
Inch G:half union3/8" G:3-way valve3/8"
Piping Connection Port(Flare piping) Inch L:half union1/4" L:2-way valve1/4"
Inch G:gas side3/8" G:gas side3/8"
Piping Size(Flare piping) Inch L:liquid side1/4" L:liquid side1/4"
Drain Hose Inner Diameter mm 14 -
Length m 0.6 -
Power Supply Cord Length 1.3 -
m 3 core-wire/1.0mm 2
(Number of core-wire) -
Height mm 250 530
Dimensions
Width mm 770 650
Depth mm 205 230
Net Weight kg 7.5 27
Compressor Type Rotary(1 cylinder)
- Rolling piston type
Motor Type - Induction(2 pole)
Rated output W - 700
Air Circulation type Cross-flow fan Propeller fan
Motor type Induction(4 pole) Induction(6 pole)
Input W - -
Rated Output W 13 28
Low rpm 940 60 -
Fan
Speed Med rpm 1090 60 -
High rpm 1230 60 800 60

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Unit CS-UW9GKE CU-U W9GK E


D escription Evaporator Condenser
Heat
Tube Material Copper C opper
Exchanger
Fi n Type Slot type Corrugation type

Rows/Stage (Plate fin configuration,forced draft)


2 x 12 2X24
FPI 18 18
Dimensions mm 610x252x25.4 569.1X 504x36.4
540.5
Refrigerant Control Device - C apillary Tube
Refrigeration Oil (c.c) - R868A or FreolAlpha68M
( 320 cm3 )
Refrigerant (R410A) g - 800
Thermostat Electronic Control O.L.P.(230V,37A)
Protection Device -
Length mm - 609 10 720 10
Capillary C irculation L/min - 10.0 0.2 7.5 0.2
Inner Di ameter mm - 1.4 1.3
Air Filter P.P. H oneycomb
Refrigerant Circulation Control Device Capi llary
Compressor Capacitor F, V - 30 F , 370V
Fan Motor Capacitor F, V - 2.0 F , 400V

Specifications are subj ect to change without notice for further im pr ovem ent.

7
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Unit CS-UW12GKE CU -U W12GK E


Cooling Capacity kW 3.30

Heating Capacity kW 3.70

Moi sture Rem oval L /h 1.9

Phase Single
Power Source V 230
Cycle 50
Airflow Method OUTLET SIDE VIEW TOP V IEW

INTAKE

Air Circulation Indoor Air (low) 7.16


m 3/min -

Indoor Air (medium) m 3/min 7.96 -

Indoor Air (high) m 3/min 31.8


9.20
Outdoor Air m 3/min - -

dB(A) Cooling:high39,Low32 Cooling:high49


Noise Level Heating:high39,Low31 Heating:high50
Electrical Input W Cooling:1080
Heating:1060
Data
Running Current A Cooling:5.00
Heating:4.80
EER/COP W/W Cooling:3.05
Heating:3.49
Starting Current A 25
Inch G:half union3/8" G:3-way valve3/8"
Piping Connection Port(Flare piping) Inch L:half union1/4" L:2-way valve1/4"
Inch G:gas side3/8" G:gas side3/8"
Piping Size(Flare piping) Inch L:liquid side1/4" L:liquid side1/4"
Drain Hose Inner Diameter mm 14 -
Length m 0.6 -
Power Supply Cord Length 1.3 -
(Number of core-wire) m 3 core-wire/1.0mm 2 -
Height mm 280 540
Dimensions mm
Width 799 780
Depth mm 183 289
Net Weight kg 9 30
Compressor Type Rotary(1 cylinder)
- Rolling piston type
Motor Type - Induction(2 pole)
Rated output W - 900
Air Circulation type Cross-flow fan Propeller fan
Motor type Induction(4 pole) Induction(6 pole)
Input W - -
Rated Output W 18 28
Low rpm 980 60 -
Fan
Speed Med rpm 1090 60 -
High rpm 1260 60 800 60

8
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Unit CS-UW12GKE CU -UW12GKE


D escription Evaporator Condenser
Heat
Tube Material Copper C opper
Exchanger
Fi n Type Slot type Corrugation type

Rows/Stage (Plate fin configuration,forced draft)


2 x 15 2X24
FPI 20 18
Dimensions mm 725.1
610x252x25.4
696 X504x36.4
Refrigerant Control Device - C apillary Tube
Refrigeration Oil (c.c) - R868A or FreolAlpha68M
( 320 cm3 )
Refrigerant (R410A) g - 980
Thermostat Electronic Control O.L.P.(230V,37A)
Protection Device -
Length mm - 655 10 510 10
Capillary C irculation L/min - 9.5 0.2 10.8 0.2
Inner Di ameter mm - 1.4 1.4
Air Filter P.P. H oneycomb
Refrigerant Circulation Control Device Capi llary
Compressor Capacitor F, V - 30 F , 370V
Fan Motor Capacitor F, V 1.5 F , 400V 2.0 F , 400V

* 60g for air purgi ng is not included.


Specifications are subject to change without notice for further improvement.

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

4 Dimensions
Indoor Unit
CS-UW9GKE

Unit : mm
Top view

Side view Front View Side view


770 205

Air in take Right Pip ing


Hole

61
5
49
Air ou tlet
Left Piping
Hole

Bottom Piping
49
Hole
61
165

Back View
Insta llation Plate Hook

79 410 (43) 56
1 6.5

Dimension of installation pla te (Front View)

(27.5) (2 6.5) (20) (16)


(20) (26.5)

(38 2.2) (118.2)

(95.8) 4 52 0.5 83 .2 0 .5

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Indoor Unit
CS-UW12GKE
Unit : mm
Side view Front View
183
79 9

Air inta ke Rig ht Pip ing


Ho le

Air outlet
Left Piping
Hole

61
165

Ga s Side
Back V iew Installation P late Hook Liquid
Side

(100) (420) (50)


56
16.5
D rain Port

Installation pla te (Fron t Vie w)

B A

(13 1) ( 382 ) ( 118)

( 631 )

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Outdoor Unit
Unit : mm
CU-UW9GKE

Top view

Required space for installation 650 61.6

Air intake
10cm
10cm

100cm

Air outlet

Front View Side view

250
668 230

55.8

61.6
293
88 88
650

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Outdoor Unit
CU-UW12GKE
Unit : mm

Top view

More 7 80 48
than 10cm
105 5 70

More
than 10cm

More than 100 cm

Front View Side view

274 16 320
352

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

5 Refrigeration Cycle Diagram

INTAK E AI R
SE NSOR PIPI NG
SENSOR

PIPIN G
SENSOR

4 -wa y va lve

Cool ing

Heating

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

6 Block Diagram
CS-UW9GKE/CU-UW9GKE

SSR201

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

CS-UW12GKE

SSR201

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

7 Wiring Diagram
CS/CU-UW9GKE
WIRELESS REMOTE
CONTROL

1 W 1
ELECTRONIC CONTROLLER 1 BR
RECEIVE R R
COMPLETE W 1
O
W CN-STM
3 3 Y
5
P
5
STEPPING
IN DICATOR MOTO R
COMPL ETE 1 W 1
W CN-FM
W
W
W 1 B
W C-FM
W 3 R
W
AU TO SWIT CH W 5 Y
W
SW 101 10 10
FAN MO TOR

C 17 W
P 3 3
BR
L1 C N-FB BR
FUSE BL
T3 15A L250V T01 1
BL
SENSOR(PIPING TEMP.)
L 4 ACW HT 4
Y/G
3
Cr201 CN-TH
W 2

HOT(RED) THERMAL FUSE 1


R
SENSOR(INTAKE TEM P.)
B RY-HOT
FM(BLU)
S SR 202

HA
1T 1 2 3 4

Y/G
IND OO R U NIT
1(L) 2(N) 3 4
TE RM INAL BOARD
FUSE
102 250V 3A

O UTD OOR UNIT R : RED GRY : GREY


TE RM INAL BOARD 1(L) 2(N) 3 4 YELLOW
C BL : BLACK G : GREEN
Y
Y W
B : BLUE Y : YELLOW
1
BR : BROWN W : WHITE
OLP
(37A 230V)
O : OR ANGE Y/G : YELLOW/GREEN
R S
3
BLUE RED
Y FAN MOTOR

TRADE MARK Sensor ( Thermistor ) characteristics


CO MPRESSOR B
COMPRESSOR TERMINAL
80
R
C APACITOR
R B B
70
CAPACITOR
OUTDOOR UNIT
60

50
IND OOR FAN MOTOR RESISTANCE( )

CS-UW9GKE 40
CONNECTING CWA921372
Y-B M 397
30
Y-R A 308.1

OUTDOOR FAN MOTOR RESISTANCE( ) 20


CU-UW9GKE
CONNECTING CWA951427 10
Y-B 275
Y-R 260 0
-10 0 10 20 30 40 50
Temperature ( )
R emark: :Outdoor Pi pe Temp. Sensor
:I ndoor intake/ Outdoor ai r sensor
: Indoor pipe Temp. Sens or

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

CS/CU-UW12GKE
WIRELESS REMOTE
CONT ROL

ELECTRONIC CONTROLLER 1 BR
IN DICATOR W R 1
COMPL ETE 1 W 1
W O
CN-STM
W Y
W
5
W P
W 5
STEPPING
W MOTOR
W
W C N-FM
W
S W101 11 11
1 B
C-FM
3 R

5 Y

FAN MO TOR

P P3 C W
3
BR
L01 BR
FUSE BL
T 1
BL T 3 15A L 250 V

SENSOR (PIPING TEMP.)


L L4 ACWHT 1
Y/G
3
Cr
W

R HOT(RED)

B FM(BLU) RY-HOT
SS R202
L
VEN TILATOR
IN TERLOCKING
C UNIT
OPTIONAL
1T AUTO SW

Y/G
IND OO R U NI T
1(L) 2(N) 3 4
TERM INAL BOARD

102
FUSE
T HERMA L FUS E
102 250V 3A
250V 3A
INDOOR UNIT
O UTDOOR UNIT
TERM INAL BOARD 1(L) 2(N) 3 4 YELLOW
C
W Y R : RED GRY : GREY
BL : BLACK G : GREEN
B : BLUE Y : YELLOW
R S
BR : BROWN W : WHITE
BLUE RED
FAN MOTOR
O : ORANGE Y/G : YELLOW/GREEN
Y TRADE MARK
CO MPRESSO R B COMPRESSOR TERM INAL
R
CAPACITOR
R B B
Sensor ( Thermistor ) characteristics
CAPACITOR 80
OUTDOOR UNIT
70

60
INDOOR FAN MOTOR RESISTANCE( )

CS-UW12GKE 50
CONNECTING CWA921378
Y-B M 419.8 40
Y-R A 304.4
30

OUTDOOR FAN MOTOR RESISTANCE( ) 20


CU-UW12GKE
CONNECTING CWA951427 10
Y-B 275
Y-R 260 0
-10 0 10 20 30 40 50
Temperature ( )
R emark:
:Outdoor Pi pe Temp. Sensor
:I ndoor intake/ Outdoor ai r sensor
: Indoor pipe Temp. Sensor

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

8 Operation Details
8.1 Cooling Mode Operation.
When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller or
the control panel on the indoor unit and the operation is as the following.

Time Delay Safety Control

3 min.----If the compressor stops, it will not restart within 3 minutes.(Protection of compressor).

7 Minutes Time Save Control

7 min.----The unit will automatically operate in 7 minutes even if the room temperature is not reached.
(Prevention of raising the humidity)

Anti-Freezing Control Evaporator


Temperature
Restart
If temperature of evaporator is lower than 2 continuously ( ) 10
for 4 minutes, the compressor will cease to pr event the
evaporator from freezing. Fan speed setting will not be 4 minutes
changed. 2
When temperature of evaporator reaches 10 ,compr essor
will restart.
C ompressor cease s
During Cooling Mode Operation, the Time Delay Safety
Control is available. Time

Automatic Fan Speed Mode

During Cooling Mode Operation, use remote controller to select Automatic Fan Speed.
Fan speed will be at the point between "High speed" and "Medium speed".
Deodorization control.

1 2
Slow Slow Slow Slow
Indoor Fan

STOP STOP STOP

40 30 20 16 0 40 30

STOP ON
Compressor ON

1 Fan speed will be at Hi till the compressor ceases (set temperature reached).
2 Fan speed will be at Me when the compressor restarts.

19
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Time Graph for Cooling Operation

a b c d e f g h i j k l mn o p q r s t u v w x y z
Intake air te mperature

Start

1.5
Set temp erature Stop

31

29

10
Evaporater
temperature
2

1 3 1 7 1 4 3
Basic Time

Comp.

Indoor Fan

Outdoor Fan

Operation Indicator

Operation status Time


d-g : Time delay safety control Operate
g-h : Compressor Test control
h-o : Auto restart control
q-t : Anti-freezing Control Stop

8.2. Soft Dry Mode Operation


Operation area

COO LING
COOLING(ON)
COOLING(OFF) 1 .5

DRY(ON)
DRY 1 .0

DRY(OFF) DRY(ON)
DRY(OFF)

When selecting Soft Dry mode operation, the operation will be cooling until the room temperature reaches the set temp on
remote control, and then Soft Dry will be activated. (During Soft Dry Mode the fan of indoor unit will operate at super low
speed. The soft dry mode will run for less than 10 minutes.)
Once Soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.

Time Delay Safety Protection

During cooling mode operation, if the compressor ceased, it will not restart within 3 minutes.

Anti Freezing Control

Same as the denotation in Cooling Operation.( P19 )


(During Soft Dry Mode Operation, compressor will stop for at least 6 min.)

20
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Automatic Fan Speed

During Soft Dry Operation, use re mote controller to select Auto F an Speed mode.
Indoor Fan Speed is at L o-

Lo- Lo-

Slo S lo Slo
OFF OFF OFF OFF
Ind oor
fan
T1 T1
40 40
T2 6 T2
70 70

10 10
ON ON
Compressor
OFF

Time Graph for soft dry operation

a b c d e f g h i j k l m n o p q r s t u

Intake Air temp


Cooling mode operation activated
1.5
Cooling mode operation stopped
Soft mode operation activated
1.0
Soft dry mode operation stop

o
10 C
Evaporator
temperature
o
2C

1 6 1 6 1 6 4 6
Basic Time

Comp.
Super Super
Slo Slo Slo Slo Low Slo Slo Slo Slo Slo
Indoor Fan Low Low
Slo Slo

Outdoor Fan

Operation Indicator
4-way Valve
Time
Operation status

a-c,p-r : Cooling Mode Operation Operate


c- p ,r - u : Soft Dry Mode Operation
e-f : Soft Dry Mode Operation Stopped Stop
j-l : Compressor Test Operation Control
q-t : Anti Freezing Control

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

8.3. Heating Mode Operation


When selecting the Heating Mode Operation, the unit will operate according to the setting by the Remote Controller and
the operation is as the following.

Time Delay Safety Control

If the compressor stopped by switching off, turning off by remote controller, or power off, it will not restart within 3 minutes.
When room temperature reaches the set temperature on the remote controller, compressor stops and will not restart within
4 minutes.
3 minutes after the compressor stopped, indoor fan will stop for 1 minute. Then indoor fan will resume operation with the
speed at super low .

Over Load protection Control

When temperature of indoor heat exchanger rises to 51 , outdoor fan will stop
when temperature of indoor heat exchanger falls to 49 , outdoor fan will restart.

When temperature of i ndoor heat exchanger rises to 65 or above, compresso r stops, and wi ll restart 4 minute s l at er.

Compressor Compressor Restarts


Indoor Heat Exchanger 65
Stops 4 minutes later

Anti-reversing Control

If the compressor has been continuously running for 5 minutes or longer, and the difference of temperature between
intake air and evaporator is continuously lower than 5.0 or below for 2 minutes, the compressor will stop , and then
restart 3 minutes later.(Time Delay Protection Control is effective.)

Compressor runs 5 min Compressor Compressor Restarts

T 5 last for 2 min Stops 3 minutes later

T= intake air temperature - evaporator temperature

4-way valve control

During heating mode operation,4-way valve is at open mode.


During heating mode operation,if the unit turned off, the 4-way valve will remain
at open mode for 5 minutes.

Warm Booting Control

When turning on the unit by heatin g mode operation,indoor fan


will be activated when temperatur e of indoor heat exchanger
reaches 30 . (See the figure on the right)
Warm boot operation ends when t emperature of indoor heat
exchanger reaches 34 .

22
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Automatic Fan Speed

During Heating Operati on, u se remote controller to select Auto Fan Speed mode.
Indoor Fan Speed i s between Me and Slo .

Manual fan speed

Time Graph for Heating Operation

a b c d e f g h i j k l m n o p q r
42 Blink

Operate
34
Indoor heat
exchanget Stop
32
Temp.

30

OFF

Intake Temp. 2

ON

2'58''
Basic Time 1' 30 150'
30'

Compressor
Indoor Fan SL O SL O LO - SS LO SS LO SS LO SS L O

Outdoor Fan
Operati on I ndicat or
4-way valve

<Operation status>
a-b : Warm booting control(indoor fan Off)
c-d : Warm booting control(indoor fan Super Slo)
h - k , o - r : Prevent cool air blowing out

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Deice Control

Deice operation is to protect the outdoor unit from freezing.


Normal Deice Operation
Deicing starts 30 minutes after heating mode operation or 60 minutes after the latest deicing operation. If temperature of
outdoor piping, tested by TRS, falls to -3 (TRS OFF) or below for continuously 50 seconds, deicing operation starts.
Overload Deicing Operation
During heating operation, if the accumulative stopping time of outdoor fan reaches 60 minutes,
deicing operation will start 1 minute after compressor starts.

Deicing operation ends under conditions below


(a) After 12 minutes.
(b) Temperature of outdoor unit rises to 4 .
(c) As the illustration showed bellow and due to Time Delay (Td), deicing won t ends immediately.

Once deicing operation starts, it won t end until 60 seconds later.


When deicing operation ends, compressor will stop for 30 seconds, and 4-way valve remains at cooling mode operation
for 10 seconds.

Time Graph for Normal Deicing Operation

42 a b c d e f g h i j k l m n o p q r s t u v w x y z
or
34
30

max60' m ax60'

6 0' ma x12' ma x12'


Ba sic Time
20S 20S 10S 2 0S 20S 20S Td 10S 20S

Co mpressor
Indo or F an Slo Lo Slo L o
Ou tdoor F an
Op era tion L ED
4 -way valve

a- c D eici ng c onf irm a ti on


c- g D eici ng o per at ion( ti me r es et)
h-j, u- w Wa rm Bo otin g
o -r De ic ing( TRS )

24
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Time Graph for Overload Deicing

a b c d e f g h i j k l m n o p q

51

49

Max
Basic time Out door f an stop for 6 0' acc umulatively 20 20 12 10 20 6 0'

Compressor

Indoor fan
Outdoor fan
Operation Indicator
4-way valve

<Operation status>
a-i Overload control
i-l Overload deicing(timer)
l-m: Warm booting control
m-r Overload control

25
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

8.4. Automatic Mode Operation


Standard for Determining Operation Mode

First Determination:

Setting Temperature (Standard)


Cooling mode
23 Cooling mode
Intake Air 25
temperature Soft Dry mode
Soft Dry mode 22
20 Heating mode Heating mode 21

Second Determination:
One hour after the above determination, the unit will operate according to the table below.

Second Determi nation


Cooling D ry H eating

C ooling 23 or above 23 below

First Dry 20 or above 20 below


determination
H eating 25 or above 25 below

A) Indoor fan operates at super low speed for 25 seconds.


B) After judging indoor air temperature, the operation is determined and operation continued at the mode determined.
C) If indoor temperature is less than 16 , heating operation will immediately operate.
D) After the operation mode has been determined, the mode does not change. However,Soft Dry mode operation
includes cooling mode operation.
E) If automatic mode operation is started while the unit is operating,operation will continue.
If current operation is in cooling mode (including the cooling mode operation when is a part of Soft Dry mode
operation) it will be maintained, and if current operation is not cooling mode, the appropriate operation mode is
determined for 25seconds at super slow fan speed.Then the selected mode will continue.
F) Room temperature adjustment
Higher 2

Standard 0
Low er
2

26
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

8.5 About Cursor Key Which Points To OFF On Remote Control

W hen the ON/OFF button on th e remot e contro l is pressed, the cursor key which points to OFF will appear or
disappear to in dicate t he ON/OFF status of the air cond itioner.

AUTO AUTO
FAN AUTO AUTO FAN
SPEED SPEED
HEAT HEAT
COOL AUTO AIR
SW ING PRESS "OFF/ON" BUTTON COOL AUTO AIR
SW ING
DRY DRY
OFF OFF

For some reason (Ex. The sign al of the rem ote cont rol does not reach the sig nal rece iver of t he indoor unit.), the
display of the remote control w ill not correspond wit h the actual ON/OFF stat us of the indoor unit:
1. Th e air co nditi one r is running but the curso r key wh ich points to OFF appears. The air con ditioner can be
stopped w ith any button (Excep t for ON /OF F , TIMER SET , TI MER ON ) press ed.

2. Th e air conditioner is on standby, but the cursor key which points to OFF disapp ears. The air con ditioner can
be started with any butt on(Except for O N/O FF , TIMER SET , TIMER O FF ) pressed.

8.6. Indoor Fan Motor Control

Automatic fan speed control


When automatic fan speed set, the available range for fan speed is from Hi to Slo.

Manual Fan Speed Control


Basic fan speed can be manually adjusted (Lo, Med, Hi) by using the fan speed selection button.

Basic Fan Speed

Category Hi Me Lo Lo- SLo SSLo


Cooling Mode Manual
Operation Auto
Soft Dry Manual
Operation Auto
Manual
Heating Mode
Operation Auto

8.7 Auto restart control

If the operation is stopped due to a power failure u nder any operation mode, it wil l r estart automat ical ly
under the previous operation mode when the power supply i s resumed.

27
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

8.8 Airflow Direction Control

Airflow Direction Auto-control

When set at airflow direction auto-control with remote control,the louver swings up and down as shown in the table below.
The louver does not swing when the indoor fan stops during operation.
When stop the unit with remote control,the discharge vent is closed with the louver.
When temperature of indoor heat exchanger reaches 38 during heating mode operation, if temperature falls to 35 ,airflow
direction will change from the lower limit to horizontal.
The left and right airflow direct ion l ouver can be adj usted manually.

Airflow direction manual control

When t he airflow directi on set button is pressed,t he a utomatic airflow is released and t he
airflow direction louver moves up and down as show n in t hetable below. The louver can
be stopped by releasing the button at the desired position.
When t he remote co ntrol is used to stop the operation,the discharge v ent i s closed with
airflow direction lou ver.

Angles Of Airflow Direction Louver

1 2 3 4 5
Operating Mode

Manual 12
o
17
o
26
o
32
o
36
o

Cooling
Soft dry Auto o
12 ~36
o

Manua o
9 21
o
29
o
44
o
55
o

Heating o o
Auto 9 ~55

Determining operation 9
o

mode

N otes:
In heating mode operation
1. Airflow direction automatic control:
Airflow direction is automatically adjusted to horizontal direction when the temperature of indoor heat exchanger is low and it will
be automatically adjusted downward while the indoor temperature rises.
2. Airflow direction manual control:
The airflow direction is automatically adjusted to horizontal direction when temperature of indoor heat exchanger is low .While
temperature of indoor heat temperature rises ,the airflow direction is automatically adjusted to the place set by the remote control.
In cooling or soft dry mode op eration
If the compressor continues to operate for 60 minutes ,and the louver direction is at No 5,the fan speed is below Med, the intake
air temperature is below 29 and continues to change between 2 for 30 minutes ,the louver direction will be at No 2 in order
to prevent dew around the discharge vent.

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10.

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9.2. INDOOR UNIT


9.2.1. SELECT THE BEST LOCATION 9.2.3. TO DRILL A HOLE IN THE WALL
(Refer to "Select the best location" AND INSTALL A SLEEVE OF
section) PIPING
9.2.2. HOW TO FIX INSTALLATION
PLATE 1. Insert the piping sleeve to the hole.

The mounting wall is strong and solid enough to prevent it from 2. Fix the bushing to the sleeve.
the vibration. 3. Cut the sleeve until it extrudes about 15 mm from the wall.

Wall Wall
more than 450mm more than 450mm Caution
Screw 2
When the wall is hollow, please be sure to use the
sleeve for tube assy to prevent dangers caused by
mice biting the connecting cable.

Installation
165mm ( E ) 225mm
105mm C
plate 1 A

145mm
4. Finish by sealing the sleeve with putty or caulking
compound at the final stage.
B
B

(For Models:CS-UW9GKE)

More than 450 mm More than 450 mm


2

( B )
A

-

1
-

(For Models:CS-UW12GKE)

The centre of installation plate should be at more than 450 mm


at right and left of the wall.
The distance from installation plate edge to ceiling should more
than 67 mm.
From installation plate left edge to unit's left side is 62 mm(CS-
UW9GKE) or 98(CS-UW12GKE).
From installation plate right edge to unit's right is 79 mm (CS-
UW12GKE) or 112 (CS-UW12GKE). 9.2.4. INDOOR UNIT INSTALLATION
: For left side piping, piping connection for liquid should be 1. For the right rear piping
about 10 mm from this line.
: For left side piping, piping connection for gas should be
about 45 mm from this line.
: For left side piping, piping connecting cable should be
about 785mm (CS-UW9GKE) or 800mm (CS-UW12GKE)
from this line.
1. Mount the installation plate on the wall with 5 screws or
more.
(If mounting the unit on the concrete wall consider using
anchor bolts.)
Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.
2. For the right and right bottom piping
2. Drill the piping plate hole with 70 mm hole-core drill.

Line according to the arrows marked on the lower left


and right side of the installation plate. The meeting point
of the extended line is the centre of the hole. Another
method is by putting measuring tape at position as
shown in the diagram above. The hole centre is
obtained by measuring the distance namely 105 mm
and 145mm for left and right hole respectively (CS-
UW9GKE), or 150mm and 125mm for CS-UW12GKE.

Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.

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Make sure do not fasten and collect the power supply cord into the piping
trough, otherwise, it will cause heat or fire. The power supply cord must not
be stucked at the 2 clip-on positions and overly exposed between the mounting
plate and the indoor unit. Abnormal noise may be produced.

Sleeve for
piping hole

Drain
hose Connecting cable

Piping
More than approx. 95 cm

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9.3. OUTDOOR UNIT


HOW TO TAKE OUT FRONT GRILLE
9.3.1. SELECT THE BEST LOCATI ON
Please follow the steps below to take out front grille if
(Refer to "Select the best location
necessary such as when servicing.
section")
1. Set the vertical airflow direction louver to the horizontal
position.
2. Slide down the two caps on the front grille as shown in the
9.3.2. INSTALL THE OUTDOOR UNIT
illustration at right, and then remove the two mounting
screws.
3. Pull the lower section of the front grille towards you to After selecting the best location, start installation according
remove the front grille. to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally
When reinstalling the front grille, first set the vertical by bolt nut. (10 mm).
airflow direction louvre to the horizontal position and
then carry out above steps 2 - 3 in the reverse order. 2. When installing at roof, please consider strong wind and
earthquake. Please fasten the installation stand firmly with
bolt or nails.

A B
Unit: mm

C
Model A B C D
CU-UW9GKE 474 87 20 261

D
CU-UW12GKE 570 103.9 19.5 320

AUTO SWITCH OPERATION


9.3.3. CONNECTING THE PIPING
The below operations will be performed by pressing the
AUTO switch. Connecting The Piping To Indoor Unit
1. AUTO OPERATION MODE Please make flare after inserting flare nut (locate at joint portion
The Auto operation will be activated immediately once the of tube assembly) onto the copper pipe. (In case of using long
Auto Switch is pressed. piping)

2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING Connect the piping


PURPOSE) Align the center of piping and sufficiently tighten the flare
The Test Run operation will be activated if the Auto Switch nut with fingers.
is pressed continuously for more than 5 sec. to below 10 Further tighten the flare nut with torque wrench in specified
sec. A "Pep" sound will occur at the fifth sec., in order to torque as stated in the table.
identify the starting of Test Run operation
3. REMOTE CONTROLLER RECEIVING SOUND ON/OFF
The ON/OFF of Remote Controller receiving sound can be
changed over by pressing the "AUTO" Switch continuously
for 10 sec. and above. A "Pep" "PeP" sound will occur at the
tenth sec., in order to indicate the "ON/OFF" changed over
of remote control receiving sound.
Piping size (Torque)
Gas Liquid

3/8'' (42 N.m) 1/4'' (18 N.m)

Connecting The Piping To Outdoor Unit


Decide piping length and then cut by using pipe cutter. Remove
CS-UW9GKE CS-UW12GKE burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valves and then tighten with torque
wrench to the specified torque as stated in the table.

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

10 Installation and Serving Air Conditioner Using R410A


10.1. OUTLINE
10.1.1 About R410A Refrigerant
1. Converting air conditioners to R410A
Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose
a destructive danger to the ozone layer in the earth s upper stratosphere (20 to 40 km above the earth), measures have been
taken around the world to prevent this destruction.
The R22 refrigerant which has conventionally been used in ACs is an HCFC refrigerant and, therefore, possesses this ozone
destroying potential. International regulations (the Montreal Protocol Ozone-Damaging Substances) and the domestic laws of
various countries call for the early substitution of R22 by a refrigerant which will not harm the ozone layer.
In ACs, the HFC refrigerant which has become the mainstream alternative called R410A. Compared with R22, the
pressure of R410A is approximately 1.6 times as high at the same refrigerant temperature, but the energy
efficiency is about the same. Consisting of hydrogen (H), fluorine (F) and carbon (C), R410A is an HFC
refrigerant. Another typical HFC refrigerant is R407C. While the energy efficiency of R407C is some what inferior
to that of R410A, it offers the advantage of having pressure characteristics which are about the same as those of
R22, and is used mainly in packaged Acs.
2. The characteristics of HFC (R410A) refrigerants
a. Chemical characteristics
The c hemical charact erist ics o f R4 10A are similar t o those of R22 in that both are che mically stable, non-
flamm abl e ref rigerant s wit h low toxicity.
Howe ver, just like R22 , the specifi c gra vity of R410A gas is heavier t han that of air. Becau se o f thi s, it can caus e
an oxygen deficiency if it l eaks into a closed room since it collects in the lowe r area of the room. It also gen erates
toxic gas when it i sdire ctly exposed to a flame, so it must be used in a well ventila ted envi ronm ent whe re i t will
not collec t.
Table 1 Physi cal comp arison o f R4 10A and R22
R410A R22

Composition (wt%) R32/R125(50/50) R22(100)

Boiling point ( C) -51.4 -40.8

Vapori zing p ressur e (25 C) 1.56 Mpa(15.9 kgf/cm2) 0.94 Mpa(9.6 kgf/cm2)
Satura ted va por de nsity 64.0 kg/m3 44.4 kg/m3
Flamm ability Non-flammable Non-flammable
Ozone -destr oying point ( ODP) 0 0.005
Globa l-warm ing po int (GWP) 1730 1700
b. Comp osi tional change (pseudo-azeotropic charact eristics)
R41 0A is a pseu do-azeo trop ic m ixture comprising the two com ponents R32 and R1 25. Mult i-compo nen t
refr iger ants with the se c hem ical cha racterist ics e xhibit lit tle c omp ositi ona l change even fro m phase cha nge s
due to v apo riza tion 9or cond ens ation), w hich mea ns t hat there is l ittle chan ge in the cir cula ting refri gera nt
com pos ition eve n w hen the refrigera nt le aks from the gaseous sec tion of th e piping .
Acc ordi ngly, R4 10A can be handled i n almost the sam e manne r as the sing le-c omp one nt re frigeran t R2 2.
How eve r, w hen charging, be cau se there is a slight change in c omp osit ion betw een the gas pha se a nd th e liquid
pha se i nsid e a c ylin der or ot her containe r, ch argi ng s houl d basically begin with the liqu id si de.
c. Press ure characterist ics
As seen in Table 2, t he gas pressure of R410A is a pproxim atel y 1.6 tim es a s high as tha t of R22 at the same
refr iger ant t emp erat ure, whi ch m ean s that special R410A tool s and ma teri als w ith h igh-pressur e sp ecifi cati ons
mu st be use d fo r all refri gera nt p iping wo rk and servicing.
Table 2 Comparison of R410A and R22 saturated vapor density
Refrigerant Temperature( C ) R410A R22
-20 0.30 0.14
0 0.70 0.40
20 1.35 0.81
40 2.30 1.42
60 3.73 2.33
65 4.15 2.60

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d. R410A refrigerating machine oil


Conventionally, mineral oil or a syntheti c oil suc h as alkylbenzen e has been used for R22 refrigerating ma chin e
oil . Becaus e of the poo r compatibili ty betwe en R410 A and conve ntional oils l ike mineral oil, however, ther e is a
tenden cy f or the refrigerat ing machine oil to collect in the refri gera ting cycle. For t his reas on, poly este r an d
other synth etic oils which have a hig h co mpa tibil ity w ith R410 A are us ed as re frigerating m ach ine oil.
Because of the hig h hygro scop ic p roperty of synthetic oil, more ca re must be t aken in its handling tha n was
necess ary with conventional refrig erat ing mac hine oils . Al so, t hese sy nthe tic oils will degrade if mixed wi th
mi neral oil or alkyl ben zene , ca usin g cl oggi ng i n capillary t ubes or com pres sor mal func tion . Do not mix the m
under any circu mst ances.

10.1.2 Safety Measure When Installing / Receiving Refrigerant Piping


Cause the gas pressure of R4 10A is a pproxim ately 1.6 tim es as hi gh as that o f R22, a mistake in installat ion or
servici ng could result in a maj or accident. It is es sent ial t hat you use R410a tool s an d materials, and that you
observe the fol lowi ng preca utions to ensure safety.
1. Do not u se any refrigerant other than R410A in Acs that have been used with R410A .
2. If any refrigerant gas leaks while you are working, ventilate the room. Toxic gas may be generated if r efrigerant
gas is exposed to a direct flame.
3. When instal ling or transferring an AC, do not allow any air or sub stance other than R410A to mix into the
refri geration cycle. I f it doe s, the p ressure in the r efrigeration cycle can become abnormally high, possibly
causing an explosion and/or injury.
4. Afte r finishing the installation, check t o make sure there is no refrigerant gas leaking.
5. When install ing or transf erring an AC, follow the instruct ions in the i nsta llation instructions caref ully. Incorrect
installation can resul t in an abnormal refri geration cycl e or wat er leakage, elect ric s hock, fire, et c.
6. Do not perform any alterations on the AC unit under any ci rcumstances. Have all repair work done by a specialist.
Incorrect repairs can result in an water leakage, el ectric shock, fire, etc.

10.2. TOOL FOR INSTALLING / SERVICING REFRIGERANT PIPING


10.2.1 Necessary Tools
In ord er to pre ven t an R41 0A A C from mistaken ly being charged with any other re frige ran t, the dia met er of the 3-w ay
v alve serv ice port on t he o utdo or u nit h as b een cha nged . Als o, t o inc reas e its abi lity t o wi thsta nd p res sure , the
o ppo sing dim ensi ons have been changed f or the refrigerant pipe flaring size and flare nu t. Ac cord ingl y, wh en
in stal ling or s ervic ing refri gera nt p iping, yo u must have both the R41 0A a nd o rdin ary tool s list ed b elow.
Table 3 Tools for installation, transferring or replacement
Type of work Ordinary tools R410A tools
Cop per pip e gau ge for cleara nce
Flaring Fl aring t ool (cl utch ty pe), p ipe cut ter, re amer Adju stmen t, flari ng too l (clutc h type )*1)
To rque wrenc h (no minal diam eter 1/4,
Bending, connecting pipes 3/ 8,1/2) Fixed spann er (op posin g side s 12
m m, 17 mm, 19 mm ) Adj ustabl e wre nch,
Sp ring b ender
Va cuum pump Hexag onal wrench Mani fold ga uge, c hargin g hos e, vac uum
Air purging (o pposin g side s 4 mm ) pump adap tor
Ga s leak inspec tion fl uid or soapy water Electric gas leak detector for HFC
Gas leak inspection refrigera nt*2)

*1 ) Yo u ca n use th e co nventional (R 22) flaring t ool. If you ne ed t o buy a n ew t ool, buy the R41 0A type.
*2 ) Us e w hen it is necessa ry to det ect smal l gas lea ks.
*F or o the r ins talla tion wor k, yo u sh ould have th e usual t ools, su ch as screwdrivers (+ ,-), a me tal-c uttin g sa w, a n
e lectr ical drill , a h ole c ore drill (65 or 70 dia .), a tape measu re, a leve l, a thermom eter, a c lam p me ter, an in sula tion
te ster, a v oltm eter, etc .
Table 4 Tool for serving
Type of work Ordinary tools R410A tools
Elec tronic scale for refrigerant char ging
Refrigerant charging Refr igeran t cylin der Charging orific e and
packing fo r refrig erant cylinder
Brazing (Replacing refrigerating Nitr ogen blow s et (be sure to use n itroge n
blo wing fo r all b razing ), and brazin g), an d
cycle part*1) bra zing m achin e

*1 ) Al way s rep lace the dry er of the outdoor unit at the same time. The rep lace me nt dr yer i s wr app ed in a vacuum
p ack. Rep lace it la st a mon g th e ref rige rating cycle parts. St art brazin g as soo n as you have opene d th e va cuu m pa ck,
a nd b egin the vac uum ing

40
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10.2.2. R410A Tools


1. Cooper tube gauge for clearance adjustment
(used when flaring with the conventional flaring tool (clutch
type))
This gauge makes it easy to set the clearance for the
copper tube to 1.0-1.5 mm from the clamp bar of the
flaring tool.

Fig. 1 Copper tube gauge for clearance adjustment

2. Flaring tool (clutch type)


In the R410A flaring tool, the receiving hole for the
clamp bar is enlarged so the clearance from the clamp
bar can be set to 0-0.5 mm, and the spring inside the
tool is strengthened to increase the strength of the pipe-
expanding torque. This flaring tools can also be used
with R22 piping, so we recommend that you select it if
you are buying a new flaring tool.

Fig. 2 Flaring tool (clutch type)

3. Torque wrenches

Fig. 3 Torque wrenches

Table 5
Conventional wrenches R410A wrenches
For 1/4 (opposite side x torque) 17 mm x 18 N.m (180 kgf.cm) 17 mm x 18 N.m (180 kgf.cm)
For 3/8 (opposite side x torque) 22 mm x 42 N.m (420 kgf.cm) 22 mm x 42 N.m (420 kgf.cm)
For 1/2 (opposite side x torque) 24 mm x 55 N.m (550 kgf.cm) 26 mm x 55 N.m (550 kgf.cm)

4. Manifold gauge
Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high / low-pressure gauges
Conventional Gauges R410A Gauges
High-pressure gauge (red) -76 cmHg - 35 kgf/cm3 -0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm 3
High-pressure gauge (blue) -76 cmHg - 17 kgf/cm3 -0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm 3

The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of
refrigerant.
Table 7 Difference between R410A and conventional manifold port size
Conventional gauges R410A gauges
Port size 7/6 UNF 20 threads 1/2 UNF 20 threads

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5. Charging hose
The pressure resistance of the charging hose has been
raised to match the higher pressure of R410A. The hose
material has also been changed to suit HFC use, and
the size of the fitting has been changed to match the
manifold ports.

Fig. 4 Manifold gauge charging hose

Table 8 Difference between R410A and conventional charging hoses


Conventional hoses R410A hoses
Pressure Working pressure 3.4 MPa (35 kgf/cm3) 5.1 MPa (52 kgf/cm 3)
resistance Bursting pressure 17.2 MPa (175 kgf/cm3) 27.4 MPa (280 kgf/cm3)
Material NBR rubber HNBR rubber Nylon coating inside

6. Vacuum pump adaptor


When using a vacuum pump for R410A, it is necessary
to install an electromagnetic valve to prevent the
vacuum pump oil from flowing back into the charging
hose. The vacuum pump adaptor is installed for that
purpose. if the vacuum pump oil (mineral oil) becomes
mixed with R410A, it will damage the unit.

Fig. 5 Vacuum pump adaptor

7. Electric gas leak detector for HFC refrigerant


The leak detector and halide torch that were used with
CFC and HCFC cannot be used with R410A (because
there is no chlorine in the refrigerant).
The present R134a leak detector can be used, but the
detection sensitivity will be lower (setting the sensitivity
for R134a at 1, the level for R410A will drop to 0.6).
For detecting small amounts of gas leakage, use the
electric gas leak detector for HFC refrigerant. (Detection
sensitivity with R410A is about 23 g/year). Fig. 6 Electric gas leak detector for HFC refrigerant

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8. Electronic scale for refrigerant charging


Because of the high pressure and fast vaporizing speed
of R410A, the refrigerant cannot be held in a liquid
phase inside the charging cylinder when charging is
done using the charging cylinder method, causing
bubbles to form in the measurement scale glass and
making it difficult to see the reading. (Naturally, the
conventional R22 charging cylinder cannot be used
because of the differences in the pressure resistance,
scale gradation, connecting port size, etc.)
The electronic scale has been strengthened by using a
structure in which the weight detector for the refrigerant
cylinder is held by four supports. It is also equipped with Fig. 7 Electronic scale for refrigerant charging
two connection ports, one for R22 *7/16 UNF, 20
threads) and one for R410A (1/2 UNF, 20 threads), so
it can also be used for conventional refrigerant charging.
There are two types of electronic scales, one for 10-kg
cylinders and one for 20-kg cylinders. (The 10-kg
cylinder is recommended.)
Refrigerant charging is done manually by opening and
closing the valve.

9. Refrigerant cylinders
The R410A cylinders are labeled with the refrigerant
name, and the coating color of the cylinder protector is
pink, which is the color stipulated by ARI of the U.S.
Cylinder equipped with a siphon tube are available to
allow the cylinder to stand upright for liquid refrigerant
charging.

Fig. 8 Refrigerant cylinders

10. Charging orifice and packing for refrigerant cylinders


The charging orifice must match the size of the charging
hose fitting (1/2 UNF, 20 threads).
The packing must also be made of an HFC-resistant
material.

Fig. 9 Charging orifice and packing

10.2.3. R410A Tools Which Are Usable for R22 Models


Table 9 R410A tools which are usable for R22 models
R410A tools Usable for R22 models
(1) Copper tube gauge for clearance adjustment OK
(2) Flaring tool (clutch type) OK
(3) Manifold gauge NG
(4) Charging hose NG
(5) Vacuum pump adaptor OK
(6) Electric gas leak detector for HFC refrigerant NG
(7) Electronic scale for refrigerant charging OK
(8) Refrigerant cylinder NG
(9) Charging orifice and packing for refrigerant cylinder NG

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

10.3. REFRIGERANT PIPING WORK


10.3.1. Piping Materials
It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not used
pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog
the expansion valves or capillaries.
Because the pressure of ACs using R410A is higher than those using R22, it is essential that you select materials that are
appropriate for these standards.
The thickness of the copper tubing used for R410A is shown in Table 10. Please be aware that tubing with a thickness of only 0.7
mm is also available on the market, but this should never be used.
Table 8 Difference between R410A and conventional charging hoses
Soft pipe Thickness (mm)
Nominal diameter Outside diameter (mm) R410A (Reference) R22
1/4 6.35 0.80 0.70
3/8 9.52 0.80 0.70
1/2 12.7 0.80 0.70

10.3.2. Processing and Connecting Piping Materials


When working with refrigerant piping, the following points must
be carefully observed: no moisture od dust must be allowed to
enter the piping, and there must be no refrigerant leaks.
1. Procedure and precautions for flaring work
a. Cut the pipe
Use a pipe cutter, and cut slowly so the pipe will not be
deformed.
b. Remove burrs and clean shavings from the cut surface
If the shape of the pipe end is poor after removing burrs,
or if shavings adhere to the flared area, it may lead to
refrigerant leaks.
To prevent this, turn the cut surface downward and
remove burrs, then clean the surface, carefully.
Fig. 10 Flaring dimensions
c. Insert the flare nut (be sure to used the same nut that is
used on the AC unit)
d. Flaring
Check the clamp bar and the cleanliness of the copper
pipe.
Be sure to sued the clamp bar to do the flaring with
accuracy. Use either an R410A flaring tool, or a
conventional flaring tool. flaring tools come in different
sizes, so be sure to check the size before using. When
using a conventional flaring tool, use the copper pipe
gauge for clearance adjustment, etc., to ensure the
correct A dimension (see Fig. 10)

The R410A flare nut for the ACs can be


distinguished by their shape because
they do not have this part. When flaring,
be sure to use the same nut that is used
on the AC unit.

Fig. 11 Relation between the flare nut structure and flaring tool end

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U U U U

Table 11 R410A flaring dimensions


Nominal Outside Wall thickness A (mm)
diameter diameter (mm) R410A flaring Conventional flaring tool
(in) (mm) tool, clutch type Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
3/8 9.52 0.8 0 - 0.5 1.0 - 1.5 1.5 - 2.0
1/2 12.70 0.8 0 - 0.5 1.0 - 1.5 2.0 - 2.5

Table 12 R410A flaring dimensions


Nominal Outside Wall thickness A (mm)
diameter diameter (mm) R410A flaring Conventional flaring tool
(in) (mm) tool, clutch type Clutch type Wing-nut type
1/4 6.35 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
3/8 9.52 0.8 0 - 0.5 0.5 - 1.0 1.0 - 1.5
1/2 12.70 0.8 0 - 0.5 0.5 - 1.0 1.5 - 2.0

Table 13 R410A flaring and flare nut dimensions Unit: mm


Nominal Outside Wall thickness A +0, -0.4 B C D Flare nut
diameter (in) diameter (mm) (mm) dimension dimension dimension width
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26

Table 14 R410A flaring and flare nut dimensions Unit: mm


Nominal Outside Wall thickness A +0, -0.4 B C D Flare nut
diameter (in) diameter (mm) (mm) dimension dimension dimension width
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24

2. Procedure and precautions for flare connection


a. Check to make sure there are no scratches, dust, etc., on the flare and union.
b. Align the flared surface with the axial center of the union.
c. Use a torque wrench, and tighten to the specified torque. The tightening torque for R410A is the same as the conventional
torque value for R22. Be careful, because if the torque is too weak, it may lead to a gas leak. If it is too strong, it may split
the flare nut or make it impossible to remove the flare nut.
Table 15 R410A tightening torque
Nominal Outside Tightening torque Torque wrench tightening torque
diameter (in) diameter (mm) N.m (kgf.cm) N.m (kgf.cm)
1/4 6.35 14 - 18 (140 - 180) 18 (180)
3/8 9.52 33 - 42 (330 -420) 42 (420)
1/2 12.70 55 (550) 55 (550)

10.3.3. Storing and managing Piping Materials


1. Types of piping and their storage
The following is a general classification of the refrigerant pipe materials used for ACs.

Common names
Refrigerant pipe materials Pipes with heat inusulating covers Unflared : Sheathed copper pipes

Pipes without heat insulating cover Unflared : copper pipes


(copper ioes)

Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.
2. Makings and management
a. Sheathed copper pipes and copper-element pipes
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same
nut that is used on the AC unit.

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U U U U

b. Copper pipes
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily
distinguished from other piping materials, to prevent mistaken use.
3. Precautions during refrigerant piping work
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and
dust is even more important that in conventional piping).
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,
and lead to malfunctions in the equipment.
c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.

10.4. INSTALLATION, TRANSFERRING, SERVICING


10.4.1. Inspecting Gas Leaks with a Vacuum Pump for New Installations (Using New
Refrigerant Piping)
1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.
a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-way
valve. (1)
b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gauge
instantly reaches vacuum, re-check step a).)
c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1
MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop the
vacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit in
that condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)
d. Turn the valve stem of the 2-way valve 90 counter-clockwise to open it, then, after 10 seconds, close it and inspect for a gas
leak (4)
e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4) (Turn
the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).
f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valve
caps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)).
g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)

Precautions
Be sure to read the instructions for the vacuum pump,
vacuum pump adaptor and manifold gauge prior to use,
and follow the instructions carefully.
Make sure that the vacuum pump is filled with oil up to
the designated line on the oil gauge.
The gas pressure back flow prevention valve on the
charging hose is generally open during use. When you
are removing the charging hose from the service port, it
will come off more easily if you close this valve.

Fig. 12 Vacuum pump air purging configuration

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U U U U

10.4.2. Transferring (Using New Refrigerant Piping)


1. Removing the unit
a. Collecting the refrigerant into the outdoor unit by pumping down
The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the
temperature of the room is low.
Check to make sure that the valve stems of the 2-way valve and 3-way valve have been opened by turning them counter-
clockwise. (Remove the valve stem caps and check to see that the valve stems are fully opened position. Always use
a hex wrench (with 4-mm opposing sides) to operate the valve stems.)
Press the TEST RUN button on the indoor unit, and allow preliminary for 5-6 minutes. (TEST RUN mode)
After stopping the operation, let the unit sit for about 3 minutes, then close the 2-way valve by turning the valve stem in
the clockwise direction.
Press the TEST RUN button on the indoor unit again, and after 2-3 minutes of operation, turn the valve stem of the 3-
way valve quickly in the clockwise direction to close it, then stop the operation.
Tighten the caps of the 2-way valve and 3-way valve to the stipulated torque.
Remove the connection pipes (liquid side and gas side).
2. Installing the unit
Install the unit using new refrigerant piping. Follow the instructions in section 4.1 to evacuate the pipes connecting the indoor
and outdoor units, and the pipes of the indoor unit, and check for gas leaks.

10.4.3. AC Units Replacement (Using Existing Refrigerant Piping)


When replacing and R410A AC unit with another R410A AC unit, you should re-flare the refrigerant piping. Even though the
replacement AC unit uses the R410A, problems occur when, for example, either the AC unit maker or the refrigerating machine oil
is different.
When replacing an R22 AC unit with an R410A AC unit, the following checks and cleaning procedures are necessary but are
difficult to do because of the chemical characteristics of the refrigerating machine oil (as described in items c) and d) of section
10.1.1.(2)). In this case, you should use new refrigerant piping rather than the existing piping.
1. Piping check
Because of the different pressure characteristics of R22 and R410A, the design pressure for the equipment is 1.6 times
different. the wall thickness of the piping must comply with that shown in Table 10, but this is not easy to check. Also, even if
the thickness is correct, there may be flattened or bent portions midway through the piping due to sharp curves. Buried sections
of the piping also cannot be checked.
2. Pipe cleaning
A large quantity of refrigerating machine oil (mineral oil) adheres to existing pipes due to the refrigeration cycle circulation. If the
pipes are used just as they are for the R410A cycle, the capacity will be lowered due to the incompatibility of this oil with the
R410A, or irregularities may occur in the refrigeration cycle. For this reason, the piping must be thoroughly cleaned, but this is
difficult with the present technology.

10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment
or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.

10.4.5. Recharging Refrigerant During Servicing


When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure.
1. Connect the charging hose to the service port of the outdoor unit.
2. Connect the charging hose to the vacuum pump adaptor. At this time, fully open the 2-way valve and 3-way valve.
3. Fully open the handle Lo of the manifold gauge, turn on the power of the vacuum pump and continue the vacuum process for
at least one hour.
4. Confirm that the low pressure gauge shows a reading of -0.1 Mpa (-76 cmHg), then fully close the handle Lo, and turn off the
vacuum pump. Wait for 1-2 minutes, then check to make sure that the needle of the Low pressure gauge has not returned. See
Fig. 13 for the remaining steps of this procedure.

- 47 -
U U U U

5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for the
electronic scale. (1)(2)
Precaution:
Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid
without having to turn the cylinder around
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the
electronic scale. (2)(3)
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)
8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)
9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time
(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the
same procedure to do the liquid charging again.
Precaution:
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the
manifold gauge, and stop the operation of the unit. (2)(5)
11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will
be discharged.
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)

Fig. 13 Re-charging refrigerant

10.4.6. Brazing
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting
dry nitrogen gas (N2) flow.

- 48 -
U U U U

<Brazi ng Method for Preven ting Oxidat ion>


1. Attach a reducing valve to the nitrogen gas cylinder.
2. Attach a reducing valve to the nitrogen gas cylinder.
3. Apply a seal onto the clearance between the piping and inserted pipe for the nitrogen gas in order to prevent the nitrogen gas
from flowing backward.
4. When the nitrogen gas is flowing, be sure to keep the piping end open.
5. Adjust the flow rate of nitrogen gas so that it is lower than 0.05 m3/h, or 0.02 MPa (0.2 kgf/cm2) by means of the reducing valve.
6. After taking the steps above, keep the nitrogen gas flowing until the piping cools down to a certain extent (i.e. temperature at
which pipes are touchable with finger).
7. Completely remove the flux after brazing.

Cautions during brazing


1. General Cautions
a. The brazing strength should be high as required.
b. After operation, airtightness should be kept under pressurized condition.
c. During brazing do not allow component materials to become damaged due to overheating.
d. The refrigerant pipe work should not become blocked with scale or flux.
e. The brazed part should not restrict the flow in the refrigerant circuit.
f. No corrosion should occur from the brazed part.
2. Preventing of Overheating
Due to heating, the interior and exterior surfaces of treated metal may oxidize. Especially, when the interior of the refrigerant
circuit oxidizes due to overheating, scale occurs and stays in the circuit as dust, thus exerting a fatally adverse effect. So,
make brazing at adequate brazing temperature and with minimum of heating area.
3. Overheating Protection
In order to prevent components near the brazed part from overheating damaged or quality deterioration due to flame or heat,
take adequate steps for protection such as (1) by shielding with a metal plate, (2) by using a wet cloth, and (3) by means
of heat absorbent.
4. Movement during Brazing
Eliminate all vibration during brazing to protect brazed joints from cracking and breakage.
5. Oxidation Preventative
In order to improve the brazing efficiency, various types of antioxidant are available on the market. However, the
constituents of these are widely varied, and some are anticipated to corrode the piping materials, or adversely affect HFC
refrigerant, lubricating oil, etc. Exercise care when using an oxidation preventive.

10.4.7. Servicing Tips


The drier must also be replaced whenever replacing the refrigerant cycle parts. Replacing the refrigerant cycle parts first
before replacing the drier. The drier is supplied in a vacuum pack. Perform brazing immediately after opening the vacuum
pack, and then start the vacuum within two hours. In addition, the drier also needs to be replaced when the refrigerant has
leaked completely.

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

11 Disassembly of the parts


Removal Procedure For Intake Grille

1. Open t he intake gri lle and pull it to the horizontal


po sition. (Fig. 1)

Opener Opener

Fig. 1

2. Pull up the intake grille until it falls off.(F ig. 2)

Fig. 2

R emoval Procedure For Front Gril le

1.Re move the two cap s at the discharg e port (right and
left) (F ig. 3)

Cap

Fig. 3

2.Re lease the two screws under th e bo th caps. (Fig. 4)

Fixing Screw

Fig . 4

3.Pull out the front gri lle from the u nit b ody. (Fi g.5 )

Fron t Grille

Fig. 5

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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Removal Procedure Fo r El ectronic Controller

1 Remove indicador complete

After removing the front grille, loose the screw behi nd the indicator,
the whole indicator can be released.

Fig 6 Indicator Complete

2 Remove the cove r of control b oard and hol der.

3 B reak off the e aring ,release th e ho lder slightly.


Be sure to avo id cracki ng of th e holder.

Fig 7
Holder Earing

4. Release the lea d w ire CN-FM, C N-VF, CN-S TM, CN -DISP and
ea rth wire(Yellow/Green). Take out the sens or from the s ocket.
Pull out the who le elect roni c control ler.

Fig 8
5. Remove the whole cont rol board
Lo ose the scre w s of control boa rd,earings slightly, then the whole
co ntro l board can be pulled out.

Fig 9

Remo val Procedure For the D isch arge Grille

1. Separa te t he drain hose and the drain plate(Fig. 10)

Fig 10

2. Pull out the discharge grille slightly (Fig. 11)

Fig. 11

51
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Removal Procedure For Cross Flow Fan fixing board

1. Release the two fixing screws,disassembly the f ixing board f rom


ev aporator on the l eft side of the evaporator and pul l out the whole
evaporator. (F ig. 12)

Screw
F ig. 12

2.Loose the fixing screw of the cross flow fan. (Fig. 13)

Fixi ng Screw
F ig. 13

3.Af ter removing the bearing (refer to fig14) , indoor fan can be
ta ken out from the left side.

Bearing

Fig 14

4. Lift up the indoor fan sl ightl y, an d then pull t he fan motor out.(Fig.15)

Fan motor

Fig 15

Remote control reset


Resetting terminals
If the display is chaotic or can not be adjusted,
Remove the back lid of the remote control
and you will find the resetting terminals and
shorten the two terminals using a screw driver
to reset.

Fig 16

52
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

12 Troubleshooting Guide
12.1. Refrigeration cycle system Normal pressure and outlet air temperature(standard)
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle. Gas side pressure Outlet air
Such problems include insufficient insulation, problem with the Mpa temperature
power source, malfunction of compressor or fan. 2
(kg/cm G) ( )
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard Cooling mode 0.6~0.96(6~9.6) 12~16
values for them are shown in the table to the right. Heating mode 2.25~3.36(22.5~33.6) 36~45

Condition: indoor fan speed: high


outdoor temperature:
35 (Cooling mode)
7 (Heating mode)

More tha n 14
(15 minutes after an
operation i s started) Measuring the air
at the heating mode
Difference in the tem perature difference
intake and outlet Normal
air temperature
More than 8
(15 minutes after an
operation is started) at the cooling mode

Less than 8 at the cooling mode.


Less than 14 at the heating mode.

Higher than
Value of electric specified
curre nt Dus ty heat exchanger
during operation preventing heat radiation Measuring electric current
during operation
E xcessive amount
of refri gerant

Lower than specified

Cooling High
mode
Gas side pressure Inefficient compressor
Measuring gas side
Low pressure
Insufficient refrigerant

Low clogged strainer or


capillary tube
Low
Inefficient compressor

Heating Low
mode Insufficient refrigerant

Low clogged strainer or


capillary tube

53
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

12.2. Relationship between the condition of air conditioner and pressrue


and electric current

Cooling mode Heating mode


Condition of the air
conditioner Low pressure High pressure Electric current Low pressure High pressure Electric current
during operation duri ng operati on

Insufficient refrigerant
(gas leakage)

Clogged capillary
tube

Short circuit in the


indoor uni t

Heat radiation deficiency


of the outdoor unit

Insufficient
compression

12.3. Diagnosis methods of a malfunction of a compressor .

Nature of fault Symptom

El ectric current during operation becomes approximately 80% lower


than the normal level.
I nsufficient compressing The discharge tube of the compressor becomes abnormally hot
of a compressor (normally 70~90 ).
The difference between high pressure and low pressure becomes
al most zero.

El ectric current reaches a high level abnormally, and the value exceeds
Locked compressor the limit of an ammeter. In some cases, a breaker turns off.
The compressor has a humming sound.

Elect ric current during operation becomes approxim ately 20% lower tha n
Inefficient switches of the normal valve.
the 4-w ay valves The t emperat ure diffe rence betwe en from t he discharge tube to the 4-way
valve and from suction tub e to the 4-way valve becomes almost zero.

54
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

13 Technical Data
Thermostat charac teristics

Cooling mode Soft dry mode

( ) ( )
34 34

32 32

30 30
Compressor on Cooling on
Cooling off
28 Compressor off= 28 = set temperature
Set temperature
Soft Dry off Soft Dry on
26 1.5 in difference 26 1.5 in difference
1.0 in difference
24 24

22 22

20 20

18 18

16 18 20 22 24 26 28 30 ( ) 16 18 20 22 24 26 28 30 ( )
16 16
Temperature setting Temperature setting

Heating mode

( )
34

32
Compressor off=
Set temperatur e
30
Compressor on
28

26 2.0 in diffe rence

24

22

20

18

16

16 18 20 22 24 26 28 30 ( )

Temperature setting

55
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Operation characteristics
CS/CU-UW9GKE
Cooling c haracteristics Pipin g Length Characteristics

23 0V 230V

17 16
16
O 15 O 15
14
13 14
2.8 Q

3.0 2.6
Q
2.8
2.6 2.4
2.4
2.2 2.2 LP
1.05
1.00 1.00
LP 0.95 0.95
0.90 0.90
0.85 0.85
5.0
6.0 I
5.0 4.0
4.0 I
3.0 3.0
30 32 34 36 38 40 42 44 3 4 5 6 7 8 9 10
Outdo or temp ( ) PIPING LENGTH(m)
[Condition] Room temp: 27/19 [Condition] Room temp: 27/19
C ooling ope ratio n:at high spe ed Cooling operation:at high speed
Piping length:7.5m

Heat ing characteristics


230V

39
38
O 37
36

3.2
3.0
Q
2.8
2.6

3.0
2.8
LP
2.6

5.0
4.0 I
3.0
2.0

-4 -2 0 2 4 6 8 10

Outdoor temp( )
[Condition] Room temp: 20
Heating operation:at high speed
Piping length:7.5m

56
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

Operation characteristics
CS/CU-UW12GKE
Cooling cha racteristics Piping Length Characteristics
230V

17
16
15
14
13

3.8
3.6
3.4
3.2
3.0
2.8
0.70
0.65
0.60
0.55
0.50

7.0
6.0
5.0
4.0
30 32 34 36 38 40 42 44
Outdo or temp ( )
[Condition] Room tem p: 27/19
Cooling operatio n:at high speed
Piping length:7.5m

Heat ing characteristics


230V

39
38
O 37
36

4. 0
3. 8 Q
3. 6
3. 4

3.0
2.8
LP
2.6

5.0 I
4.0
3.0
2.0

-4 -2 0 2 4 6 8 10

Outdoor temp( )
[Condition] Room temp: 20
Heating operation:at high speed
Piping length:7.5m

57
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

14 Exploded View
CS-UW9GKE

II 35
38
34

II 36
1

OI
37
II
3
OI
33

25

12

13

15

14

6
17
16

8
18
10 24 23

11
27
30
7
31
19

21

20

22

30

31

26
32 29

58
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

15 Replacement Parts List


CS-UW9GKE

NO PART NAME&DESCRIPTION Q'TY CS-UW9GKE RE


1 CHASSIS COMPLETE 1 CWD50C1532
2 FAN MOTOR 1 CWA921372 *
3 CROSS FLOW FAN COMPLETE 1 CWH02C1051
4 EVAPORATOR 1 CWB30C2146
6 DISCHARGE GRILLE COMPLETE 1 CWE20C2708
7 AIR SWING MOTOR 1 CWA981184
8 DAIN ELBOW 1 CWH52160C
9 HORIZONTAL VANE 2 CWE24C1184
11 VERTICAL VAN E 1 CWE241141
12 C-BOX 1 CWH14C5654 *
13 CONTROL BOARD CASING 1 CWH102261
14 POWER SUPPLY CORD COMPLETE 1 CWA20C2602
16 MAIN PCB 1 CWA73C2593 *
17 RECEIVER 1 CWA743353
19 INDICATOR COMPLETE 1 CWE39C1134
20 INDICATOR HOLDER-FRONT 1 CWD932447
21 INDICATOR PCB 1 CWA743929
22 CONN ECTING LEAD-INDICATOR 1 CWA67C5252
23 SENSOR COMPLETE 1 CWA50C2275 *
24 CONTROL BOARD FRONT COVER 1 CWH131189
25 CONTROL BOARD TOP COVER 1 CWH131256
26 REMOTE CONTROL 1 CWA75C2863 *
27 FRONT GRILLE COMPLETE 1 CWE11C3874
29 AIR FILTER 2 CWD001110
30 SCREW-FRONT GR ILLE 2 XTT4+12CFJ
31 CAP-FRONT GRILLE 2 CWH521096
32 DRAIN HOSE 1 CWH851095
33 OPERATING INSTRUTIONS 1 CWF565682
34 OPERATING INSTRUTIONS 1 CWF565683
35 INSTALLATION INSTRUCTION 1 CWF613239
36 INSTALLATION INSTRUCTION 1 CWF613240
37 INSTALLATION INSTRUCTION 1 CWF613241
38 INSTALLATION PLATE 1 CWH36K1025J

Note:
1.A ll parts are s upplie d from PHAA G, P.R . Chin a.
2."*" mark ed pa rts are recom mend ed to b e kep t in sto ck.

59
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

16 Exploded View

30

33

32

34
35

31 11
28

17

12 26
4

20
27
6 19
2
5 14
18

29
3
8
7
10
13 15

24 9 16
21

23 25 22

60
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

17 Replacement Parts List

No. PART NAME & DESCRIPTION Q'TY CU-UW9GKE RE


1 CHASSIS ASS'Y 1 CWD52K1166A
2 FAN MOTOR BRACKET 1 CWD541096
3 SCREW-FAN MOTOR BRACKET 2 XTT4+10DFJ
4 FAN MOTOR 1 CWA951427 *
5 SCREW-FAN MOTOR MOUNT 3 CWH55406J
6 PROPELLER FAN ASS'Y 1 CWH03K1025
7 NUT-PROPELLER FAN 1 CWH561036J
8 COMPRESSOR 1 CWB092400 *
9 ANTI-VIBRATION BUSHING 3 CWH501022
10 NUT-COMPRESSOR MOUNT 3 CWH561047A
11 CONDENSER 1 CWB32C2022
12 TUBE ASSY(3 WAY VALVE) 1 CWT01C4146
13 HOLDER COUPLING ASS'Y 1 CWH351064A
14 4-WAY VALVE 1 CWB001024J *
15 2-WAY VALVE 1 CWB021251
16 3-WAY VALVE 1 CWB011308
17 STRAINER 1 CWB11094
18 OLP 1 CWA121220
19 TERMINAL COVER 1 CWH17006
20 NUT FOR TERMIANL COVER 1 CW7080300J
21 SOUND PROOF BOARD 1 CWH151080J
22 TERMINAL BOARD ASS'Y 1 CWA28K1104
23 CAPACITOR-COMPRESSOR 1 DS371306CPXC *
24 HOLDER-CAPACITOR 1 CWH301037
25 CAPACITOR-FAN MOTOR 1 F0DAH2050001 *
26 TUBE ASS'Y(CAPILLARY) 1 CWT01C4146
27 CAPILLARY 1 CWB15513
28 SENSOR 1 CWA50C2393
29 V-COIL COMPLETE 1 CWA43C2208J
30 TOP PLATE 1 CWE031044A
31 CABINET FRONT PLATE 1 CWE06K1049
32 CABINET SIDE PLATE ( R ) 1 CWE041125A
33 CABINET SIDE PLATE (L) 1 CWE041124A
34 CONTROL BOARD COVER 1 CWH131223
35 CONNECT WIRE-SENSOR 1 CWA22C1022
N ote:
1. All par ts are suppli ed from PHA AG, P. R. Chi na.
2. "*" ma rked p arts ar e reco mmen ded to be ke pt in st ock.

61
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

18 Exploded View
CS-UW12GKE

35
32
II
31 1

II 33

OI
II 34 3

OI 12
30

23

4
13

15
6

14

8 16

10 22 21

11
25
30
7
31

18

19 26

17 20
27

28

24
29 26

62
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

19 Replacement Parts List


CS-UW12GKE

NO PART NAME&DESCRIPTION Q'TY CS-UW12GKE RE


1 CHASSIS COMPLETE 1 CWD50C1544
2 FAN MOTOR 1 CWA921378 *
3 CROSS FLOW FAN COMPLETE 1 CWH02C1054
4 EVAPORATOR 1 CWB30C2188
6 DISCHARGE GRILLE COMPLETE 1 CWE20C2723
7 AIR SWING MOTOR 1 CWA981091
8 DAIN ELBOW 1 CWH52160C
9 HORIZONTAL VANE(RIGHT) 1 CWE24C1189
10 HORIZONTAL VANE(LEFT) 1 CWE24C1190
11 VERTICAL VANE 1 CWE24C1191
12 C-BOX 1 CWH14C5649 *
13 CONTROL BOAR D 1 CWH102337
14 MAIN PCB 1 CWA73C2588 *
15 PARTICULAR PIECE 1 CWD932689
16 POWER SU PPLY COR D COMPLETE 1 CWA20C2602
17 IN DICATOR HOLDER-FRONT 1 CWD932721
18 IN DICATOR HOLDER-BACK 1 CWD932722
19 IN DICATOR PCB 1 CWA744693
21 SENSOR COMPLETE 1 CWA50C2271J *
22 CONTROL BOAR D FRONT COVER 1 CWH131235J
23 CONTROL BOAR D TOP COVER 1 CWH131237
24 REMOTE CONTROL 1 CWA75C2863 *
25 FRONT GRILLE COMPLETE 1 CWE11C3876
26 AIR FILTER 2 CWD001168
27 SCREW-FR ONT GRILLE 2 XTT4+16CFJ
28 CAP-FRONT GRILLE 2 CWH521121
29 DRAIN HOSE 1 CWH851095
30 OPERATING INSTRUTIONS 1 CWF565682
31 OPERATING INSTRUTIONS 1 CWF565683
32 IN STALLATION INSTRUCTION 1 CWF613239
33 IN STALLATION INSTRUCTION 1 CWF613240
34 IN STALLATION INSTRUCTION 1 CWF613241
35 IN STALLATION PLATE 1 CWH361086
N ote:
1.A ll par ts are s upplie d from PHA AG, P. R. Chi na.
2." *" mar ked pa rts ar e reco mmen ded to be kep t in st ock.

63
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

20 Exploded View
CU-UW12GKE

32

27
35 25

34
26
24

36

33

37
11
30

6 18
2
5 29

3
28

7
31
21
13
20

18
8 14

10
16 17

9 15

22

64
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE

21 Replacement Parts List


CU-UW12GKE

No. PART NAME & DESCRIPTION Q'TY CU-UW12GKE RE


1 CHASSIS ASS'Y 1 CWD52K1154A
2 FAN MOTOR BRACKET 1 CWD541093
3 SCREW-FAN MOTOR BRACKET 2 CWH551148A
4 FAN MOTOR 1 CWA951427 *
5 SCREW-FAN MOTOR MOUNT 4 CWH55406J
6 PROPELLER FAN ASS'Y 1 CWH03K1010
7 NUT-PROPELLER FAN 1 CWH561036J
8 COMPRESSOR 1 CWB092401 *
9 ANTI-VIBRATION BUSHING 3 CWH50077
10 NUT-COMPRESSOR MOUNT 3 CWH561047A
11 CONDENSER 1 CWB32C1986
13 TUBE ASS'Y(3 WAY VALVE) 1 CWT01C4150
14 4-WAY VALVE 1 CWB001024J *
15 3-WAY VALVE 1 CWB011308
16 HOLDER COUPLING ASS'Y 1 CWH351064A
17 2-WAY VALVE 1 CWB021251
18 STRAINER 1 CWB11094
20 TERMINAL COVER 1 CWH17006
21 NUT FOR TERMIANL COVER 1 CW7080300J
22 SOUND PROOF BOARD 1 CWH151139
24 TERMINAL BOARD ASS'Y 1 CWA28K1104
25 CAPACITOR-COMPRESSOR 1 DS371306CPXC *
26 HOLDER-CAPACITOR 1 CWH30165J
27 CAPACITOR-FAN MOTOR 1 F0DAH2050001 *
28 TUBE ASS'Y(CAPILLARY) 1 CWT01C4153
29 CAPILLARY 1 CWB15373
30 SENSOR 1 CWA50C2393
31 V-COIL COMPLETE 1 CWA43C2208J
32 TOP PLATE 1 CWE031075A
33 CABINET FRONT PLATE 1 CWE06C1210
34 CABINET SIDE PLATE ( L) 1 CWE041187A
35 CABINET SIDE PLATE (R) 1 CWE041188A
36 CONTROL BOARD COVER 1 CWH131223
37 CONNECT WIRE-SENSOR 1 CWA22C1022

Note:
1.A ll parts are su pplied from PHAA G, P.R . Chin a.
2."*" mark ed par ts are recom mend ed to b e kept in sto ck.

65

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