Académique Documents
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PHAAG0707018C2
Air Conditioners
CS/CU-UW9GKE
CS/CU-UW12GKE
WARNING
This serv ice informati on is design ed for experienced repair technicians only a nd is not des igned for us e by the gene ral pu blic.
It d oes no t cont ain warnings or cau tions to advise non-tech ical ind ividua ls of potenti al dangers in attempting t o serv ice a product.
Pro ducts power ed by electricity should b e serviced or repaired only by experie nced profes sional technicians. Any a ttemp t to service
or r epair the pro duct o r products dealt with in th is service informa tion by anyon e else could result in serious injury or death.
CONTENTS
Page Page
1 Features -------------------------------------------------------- 2 12 Troubleshooting Guide ---------------------------------------- 53
2 Functions ------------------------------------------------------ 3 13 Technical Data-------------------------------------------------- 55
3 Product Specifications ------------------------------------------ 6 14 Exploded View -------------------------------------------------- 58
4 Dimensions ----------------------------------------------------- 10 15 Replacement Parts List ----------------------------------------- 59
5 Refrigeration Cycle Diagram ----------------------------------- 14 16 Exploded View -------------------------------------------------- 60
6 Block Diagram -------------------------------------------------- 15 17 Replacement Parts List ----------------------------------------- 61
7 Wiring Diagram ------------------------------------------------- 17 18 Exploded View -------------------------------------------------- 62
8 Operation Details ----------------------------------------------- 19 19 Replacement Parts List ----------------------------------------- 63
9 Installation --------------------------------------------------- 29 20 Exploded View -------------------------------------------------- 64
10 2-way,3-way Valve ----------------------------------------------------- 39 21 Replacement Parts List ----------------------------------------- 65
1 Features
Comfort Environment
12-hour Timer Setting Air filter with function to reduce dust and smoke
2
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
2 Functions
Remote Control
Air
OFF/ON SWING
Operation START/STOP Airflow Direction Control
Turn on/off the air conditi onor
Horizont al Airflow Direction Control
When stop the operat ion by pressing
-Auto Con trol
OFF /ON button,t he cursor key po ints -Manual Control
to OFF. Vertical Airfl ow Direction Manual Control
MODE
Operation Mode Selection TEMP
Room Temperature Setting
Automatic Mod e Operation
Temperature Setti ng(16 to 30 )
Heating Mode Operation
A uto Operation
Cooling Mode Operation
Soft Dry Mode Oper ation
TIM ER
OFF/O N
Timer Operation Selection
3
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Indoor Unit
N ation al
Auto Switch
Button
Power Switch ON/OFF Anti-freezing Control for the Evaporator
When the remote control cannot be used or
Cooling or Soft Dry Operation
for repairing and testing ,please use this
button.
Signal Receiving Sound Control
Warm Booting Control
Keep pressing this button for 10seconds to turn
on or turn off the signal receiving sound. Indoor fan starts running when temperature
of evaporator reaches 30 or above.
Auto Restart Control
When temperature of evaporator is between
Keep pressing this button for 15seconds to switch
30 and 34 ,indoor fan will run at Super Low
off Auto Restart Control. To resume Auto Restart
or Low speed.
Control,repeat the above step.
When temperature of evaporator reaches 34 ,
4
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Outdoor Unit
CU-UW9GKE CU-UW12GKE
Deicing Control
5
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
3 Product Specifications
Unit CS-UW9GKE C U-UW9GKE
Cooling Capacity kW 2.50
Phase Single
Power Source V 230
Cycle 50
Airflow Method OUTLET SIDE VIEW TOP V IEW
INTAKE
6
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Specifications are subj ect to change without notice for further im pr ovem ent.
7
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Phase Single
Power Source V 230
Cycle 50
Airflow Method OUTLET SIDE VIEW TOP V IEW
INTAKE
8
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
9
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
4 Dimensions
Indoor Unit
CS-UW9GKE
Unit : mm
Top view
61
5
49
Air ou tlet
Left Piping
Hole
Bottom Piping
49
Hole
61
165
Back View
Insta llation Plate Hook
79 410 (43) 56
1 6.5
(95.8) 4 52 0.5 83 .2 0 .5
10
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Indoor Unit
CS-UW12GKE
Unit : mm
Side view Front View
183
79 9
Air outlet
Left Piping
Hole
61
165
Ga s Side
Back V iew Installation P late Hook Liquid
Side
B A
( 631 )
11
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Outdoor Unit
Unit : mm
CU-UW9GKE
Top view
Air intake
10cm
10cm
100cm
Air outlet
250
668 230
55.8
61.6
293
88 88
650
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Outdoor Unit
CU-UW12GKE
Unit : mm
Top view
More 7 80 48
than 10cm
105 5 70
More
than 10cm
274 16 320
352
13
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
INTAK E AI R
SE NSOR PIPI NG
SENSOR
PIPIN G
SENSOR
4 -wa y va lve
Cool ing
Heating
14
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
6 Block Diagram
CS-UW9GKE/CU-UW9GKE
SSR201
15
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
CS-UW12GKE
SSR201
16
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
7 Wiring Diagram
CS/CU-UW9GKE
WIRELESS REMOTE
CONTROL
1 W 1
ELECTRONIC CONTROLLER 1 BR
RECEIVE R R
COMPLETE W 1
O
W CN-STM
3 3 Y
5
P
5
STEPPING
IN DICATOR MOTO R
COMPL ETE 1 W 1
W CN-FM
W
W
W 1 B
W C-FM
W 3 R
W
AU TO SWIT CH W 5 Y
W
SW 101 10 10
FAN MO TOR
C 17 W
P 3 3
BR
L1 C N-FB BR
FUSE BL
T3 15A L250V T01 1
BL
SENSOR(PIPING TEMP.)
L 4 ACW HT 4
Y/G
3
Cr201 CN-TH
W 2
HA
1T 1 2 3 4
Y/G
IND OO R U NIT
1(L) 2(N) 3 4
TE RM INAL BOARD
FUSE
102 250V 3A
50
IND OOR FAN MOTOR RESISTANCE( )
CS-UW9GKE 40
CONNECTING CWA921372
Y-B M 397
30
Y-R A 308.1
17
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
CS/CU-UW12GKE
WIRELESS REMOTE
CONT ROL
ELECTRONIC CONTROLLER 1 BR
IN DICATOR W R 1
COMPL ETE 1 W 1
W O
CN-STM
W Y
W
5
W P
W 5
STEPPING
W MOTOR
W
W C N-FM
W
S W101 11 11
1 B
C-FM
3 R
5 Y
FAN MO TOR
P P3 C W
3
BR
L01 BR
FUSE BL
T 1
BL T 3 15A L 250 V
R HOT(RED)
B FM(BLU) RY-HOT
SS R202
L
VEN TILATOR
IN TERLOCKING
C UNIT
OPTIONAL
1T AUTO SW
Y/G
IND OO R U NI T
1(L) 2(N) 3 4
TERM INAL BOARD
102
FUSE
T HERMA L FUS E
102 250V 3A
250V 3A
INDOOR UNIT
O UTDOOR UNIT
TERM INAL BOARD 1(L) 2(N) 3 4 YELLOW
C
W Y R : RED GRY : GREY
BL : BLACK G : GREEN
B : BLUE Y : YELLOW
R S
BR : BROWN W : WHITE
BLUE RED
FAN MOTOR
O : ORANGE Y/G : YELLOW/GREEN
Y TRADE MARK
CO MPRESSO R B COMPRESSOR TERM INAL
R
CAPACITOR
R B B
Sensor ( Thermistor ) characteristics
CAPACITOR 80
OUTDOOR UNIT
70
60
INDOOR FAN MOTOR RESISTANCE( )
CS-UW12GKE 50
CONNECTING CWA921378
Y-B M 419.8 40
Y-R A 304.4
30
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
8 Operation Details
8.1 Cooling Mode Operation.
When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller or
the control panel on the indoor unit and the operation is as the following.
3 min.----If the compressor stops, it will not restart within 3 minutes.(Protection of compressor).
7 min.----The unit will automatically operate in 7 minutes even if the room temperature is not reached.
(Prevention of raising the humidity)
During Cooling Mode Operation, use remote controller to select Automatic Fan Speed.
Fan speed will be at the point between "High speed" and "Medium speed".
Deodorization control.
1 2
Slow Slow Slow Slow
Indoor Fan
40 30 20 16 0 40 30
STOP ON
Compressor ON
1 Fan speed will be at Hi till the compressor ceases (set temperature reached).
2 Fan speed will be at Me when the compressor restarts.
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
a b c d e f g h i j k l mn o p q r s t u v w x y z
Intake air te mperature
Start
1.5
Set temp erature Stop
31
29
10
Evaporater
temperature
2
1 3 1 7 1 4 3
Basic Time
Comp.
Indoor Fan
Outdoor Fan
Operation Indicator
COO LING
COOLING(ON)
COOLING(OFF) 1 .5
DRY(ON)
DRY 1 .0
DRY(OFF) DRY(ON)
DRY(OFF)
When selecting Soft Dry mode operation, the operation will be cooling until the room temperature reaches the set temp on
remote control, and then Soft Dry will be activated. (During Soft Dry Mode the fan of indoor unit will operate at super low
speed. The soft dry mode will run for less than 10 minutes.)
Once Soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.
During cooling mode operation, if the compressor ceased, it will not restart within 3 minutes.
20
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
During Soft Dry Operation, use re mote controller to select Auto F an Speed mode.
Indoor Fan Speed is at L o-
Lo- Lo-
Slo S lo Slo
OFF OFF OFF OFF
Ind oor
fan
T1 T1
40 40
T2 6 T2
70 70
10 10
ON ON
Compressor
OFF
a b c d e f g h i j k l m n o p q r s t u
o
10 C
Evaporator
temperature
o
2C
1 6 1 6 1 6 4 6
Basic Time
Comp.
Super Super
Slo Slo Slo Slo Low Slo Slo Slo Slo Slo
Indoor Fan Low Low
Slo Slo
Outdoor Fan
Operation Indicator
4-way Valve
Time
Operation status
21
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
If the compressor stopped by switching off, turning off by remote controller, or power off, it will not restart within 3 minutes.
When room temperature reaches the set temperature on the remote controller, compressor stops and will not restart within
4 minutes.
3 minutes after the compressor stopped, indoor fan will stop for 1 minute. Then indoor fan will resume operation with the
speed at super low .
When temperature of indoor heat exchanger rises to 51 , outdoor fan will stop
when temperature of indoor heat exchanger falls to 49 , outdoor fan will restart.
When temperature of i ndoor heat exchanger rises to 65 or above, compresso r stops, and wi ll restart 4 minute s l at er.
Anti-reversing Control
If the compressor has been continuously running for 5 minutes or longer, and the difference of temperature between
intake air and evaporator is continuously lower than 5.0 or below for 2 minutes, the compressor will stop , and then
restart 3 minutes later.(Time Delay Protection Control is effective.)
22
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
During Heating Operati on, u se remote controller to select Auto Fan Speed mode.
Indoor Fan Speed i s between Me and Slo .
a b c d e f g h i j k l m n o p q r
42 Blink
Operate
34
Indoor heat
exchanget Stop
32
Temp.
30
OFF
Intake Temp. 2
ON
2'58''
Basic Time 1' 30 150'
30'
Compressor
Indoor Fan SL O SL O LO - SS LO SS LO SS LO SS L O
Outdoor Fan
Operati on I ndicat or
4-way valve
<Operation status>
a-b : Warm booting control(indoor fan Off)
c-d : Warm booting control(indoor fan Super Slo)
h - k , o - r : Prevent cool air blowing out
23
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Deice Control
42 a b c d e f g h i j k l m n o p q r s t u v w x y z
or
34
30
max60' m ax60'
Co mpressor
Indo or F an Slo Lo Slo L o
Ou tdoor F an
Op era tion L ED
4 -way valve
24
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
a b c d e f g h i j k l m n o p q
51
49
Max
Basic time Out door f an stop for 6 0' acc umulatively 20 20 12 10 20 6 0'
Compressor
Indoor fan
Outdoor fan
Operation Indicator
4-way valve
<Operation status>
a-i Overload control
i-l Overload deicing(timer)
l-m: Warm booting control
m-r Overload control
25
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
First Determination:
Second Determination:
One hour after the above determination, the unit will operate according to the table below.
Standard 0
Low er
2
26
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
W hen the ON/OFF button on th e remot e contro l is pressed, the cursor key which points to OFF will appear or
disappear to in dicate t he ON/OFF status of the air cond itioner.
AUTO AUTO
FAN AUTO AUTO FAN
SPEED SPEED
HEAT HEAT
COOL AUTO AIR
SW ING PRESS "OFF/ON" BUTTON COOL AUTO AIR
SW ING
DRY DRY
OFF OFF
For some reason (Ex. The sign al of the rem ote cont rol does not reach the sig nal rece iver of t he indoor unit.), the
display of the remote control w ill not correspond wit h the actual ON/OFF stat us of the indoor unit:
1. Th e air co nditi one r is running but the curso r key wh ich points to OFF appears. The air con ditioner can be
stopped w ith any button (Excep t for ON /OF F , TIMER SET , TI MER ON ) press ed.
2. Th e air conditioner is on standby, but the cursor key which points to OFF disapp ears. The air con ditioner can
be started with any butt on(Except for O N/O FF , TIMER SET , TIMER O FF ) pressed.
If the operation is stopped due to a power failure u nder any operation mode, it wil l r estart automat ical ly
under the previous operation mode when the power supply i s resumed.
27
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
When set at airflow direction auto-control with remote control,the louver swings up and down as shown in the table below.
The louver does not swing when the indoor fan stops during operation.
When stop the unit with remote control,the discharge vent is closed with the louver.
When temperature of indoor heat exchanger reaches 38 during heating mode operation, if temperature falls to 35 ,airflow
direction will change from the lower limit to horizontal.
The left and right airflow direct ion l ouver can be adj usted manually.
When t he airflow directi on set button is pressed,t he a utomatic airflow is released and t he
airflow direction louver moves up and down as show n in t hetable below. The louver can
be stopped by releasing the button at the desired position.
When t he remote co ntrol is used to stop the operation,the discharge v ent i s closed with
airflow direction lou ver.
1 2 3 4 5
Operating Mode
Manual 12
o
17
o
26
o
32
o
36
o
Cooling
Soft dry Auto o
12 ~36
o
Manua o
9 21
o
29
o
44
o
55
o
Heating o o
Auto 9 ~55
Determining operation 9
o
mode
N otes:
In heating mode operation
1. Airflow direction automatic control:
Airflow direction is automatically adjusted to horizontal direction when the temperature of indoor heat exchanger is low and it will
be automatically adjusted downward while the indoor temperature rises.
2. Airflow direction manual control:
The airflow direction is automatically adjusted to horizontal direction when temperature of indoor heat exchanger is low .While
temperature of indoor heat temperature rises ,the airflow direction is automatically adjusted to the place set by the remote control.
In cooling or soft dry mode op eration
If the compressor continues to operate for 60 minutes ,and the louver direction is at No 5,the fan speed is below Med, the intake
air temperature is below 29 and continues to change between 2 for 30 minutes ,the louver direction will be at No 2 in order
to prevent dew around the discharge vent.
28
U U U U
El
10.
.
U U U U
U U U U
U
U
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
The mounting wall is strong and solid enough to prevent it from 2. Fix the bushing to the sleeve.
the vibration. 3. Cut the sleeve until it extrudes about 15 mm from the wall.
Wall Wall
more than 450mm more than 450mm Caution
Screw 2
When the wall is hollow, please be sure to use the
sleeve for tube assy to prevent dangers caused by
mice biting the connecting cable.
Installation
165mm ( E ) 225mm
105mm C
plate 1 A
145mm
4. Finish by sealing the sleeve with putty or caulking
compound at the final stage.
B
B
(For Models:CS-UW9GKE)
( B )
A
-
1
-
(For Models:CS-UW12GKE)
Drill the piping hole at either the right or the left and the
hole should be slightly slanted to the outdoor side.
- 32 -
U U U U
Make sure do not fasten and collect the power supply cord into the piping
trough, otherwise, it will cause heat or fire. The power supply cord must not
be stucked at the 2 clip-on positions and overly exposed between the mounting
plate and the indoor unit. Abnormal noise may be produced.
Sleeve for
piping hole
Drain
hose Connecting cable
Piping
More than approx. 95 cm
- 33 -
U U U U
4-
U U U U
A B
Unit: mm
C
Model A B C D
CU-UW9GKE 474 87 20 261
D
CU-UW12GKE 570 103.9 19.5 320
35
U U U U
U U U U
U G U G
U U U U
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Vapori zing p ressur e (25 C) 1.56 Mpa(15.9 kgf/cm2) 0.94 Mpa(9.6 kgf/cm2)
Satura ted va por de nsity 64.0 kg/m3 44.4 kg/m3
Flamm ability Non-flammable Non-flammable
Ozone -destr oying point ( ODP) 0 0.005
Globa l-warm ing po int (GWP) 1730 1700
b. Comp osi tional change (pseudo-azeotropic charact eristics)
R41 0A is a pseu do-azeo trop ic m ixture comprising the two com ponents R32 and R1 25. Mult i-compo nen t
refr iger ants with the se c hem ical cha racterist ics e xhibit lit tle c omp ositi ona l change even fro m phase cha nge s
due to v apo riza tion 9or cond ens ation), w hich mea ns t hat there is l ittle chan ge in the cir cula ting refri gera nt
com pos ition eve n w hen the refrigera nt le aks from the gaseous sec tion of th e piping .
Acc ordi ngly, R4 10A can be handled i n almost the sam e manne r as the sing le-c omp one nt re frigeran t R2 2.
How eve r, w hen charging, be cau se there is a slight change in c omp osit ion betw een the gas pha se a nd th e liquid
pha se i nsid e a c ylin der or ot her containe r, ch argi ng s houl d basically begin with the liqu id si de.
c. Press ure characterist ics
As seen in Table 2, t he gas pressure of R410A is a pproxim atel y 1.6 tim es a s high as tha t of R22 at the same
refr iger ant t emp erat ure, whi ch m ean s that special R410A tool s and ma teri als w ith h igh-pressur e sp ecifi cati ons
mu st be use d fo r all refri gera nt p iping wo rk and servicing.
Table 2 Comparison of R410A and R22 saturated vapor density
Refrigerant Temperature( C ) R410A R22
-20 0.30 0.14
0 0.70 0.40
20 1.35 0.81
40 2.30 1.42
60 3.73 2.33
65 4.15 2.60
39
U U U U
*1 ) Yo u ca n use th e co nventional (R 22) flaring t ool. If you ne ed t o buy a n ew t ool, buy the R41 0A type.
*2 ) Us e w hen it is necessa ry to det ect smal l gas lea ks.
*F or o the r ins talla tion wor k, yo u sh ould have th e usual t ools, su ch as screwdrivers (+ ,-), a me tal-c uttin g sa w, a n
e lectr ical drill , a h ole c ore drill (65 or 70 dia .), a tape measu re, a leve l, a thermom eter, a c lam p me ter, an in sula tion
te ster, a v oltm eter, etc .
Table 4 Tool for serving
Type of work Ordinary tools R410A tools
Elec tronic scale for refrigerant char ging
Refrigerant charging Refr igeran t cylin der Charging orific e and
packing fo r refrig erant cylinder
Brazing (Replacing refrigerating Nitr ogen blow s et (be sure to use n itroge n
blo wing fo r all b razing ), and brazin g), an d
cycle part*1) bra zing m achin e
*1 ) Al way s rep lace the dry er of the outdoor unit at the same time. The rep lace me nt dr yer i s wr app ed in a vacuum
p ack. Rep lace it la st a mon g th e ref rige rating cycle parts. St art brazin g as soo n as you have opene d th e va cuu m pa ck,
a nd b egin the vac uum ing
40
U U U U
3. Torque wrenches
Table 5
Conventional wrenches R410A wrenches
For 1/4 (opposite side x torque) 17 mm x 18 N.m (180 kgf.cm) 17 mm x 18 N.m (180 kgf.cm)
For 3/8 (opposite side x torque) 22 mm x 42 N.m (420 kgf.cm) 22 mm x 42 N.m (420 kgf.cm)
For 1/2 (opposite side x torque) 24 mm x 55 N.m (550 kgf.cm) 26 mm x 55 N.m (550 kgf.cm)
4. Manifold gauge
Because the pressure is higher for the R410A type, the conventional type cannot be used.
Table 6 Difference between R410A and conventional high / low-pressure gauges
Conventional Gauges R410A Gauges
High-pressure gauge (red) -76 cmHg - 35 kgf/cm3 -0.1 - 5.3 Mpa -76 cmHg - 53 kgf/cm 3
High-pressure gauge (blue) -76 cmHg - 17 kgf/cm3 -0.1 - 3.8 Mpa -76 cmHg - 38 kgf/cm 3
The shape of the manifold ports has been changed to prevent the possibility of mistakenly charging with another type of
refrigerant.
Table 7 Difference between R410A and conventional manifold port size
Conventional gauges R410A gauges
Port size 7/6 UNF 20 threads 1/2 UNF 20 threads
- 41 -
U U U U
5. Charging hose
The pressure resistance of the charging hose has been
raised to match the higher pressure of R410A. The hose
material has also been changed to suit HFC use, and
the size of the fitting has been changed to match the
manifold ports.
- 42 -
U U U U
9. Refrigerant cylinders
The R410A cylinders are labeled with the refrigerant
name, and the coating color of the cylinder protector is
pink, which is the color stipulated by ARI of the U.S.
Cylinder equipped with a siphon tube are available to
allow the cylinder to stand upright for liquid refrigerant
charging.
- 43 -
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Fig. 11 Relation between the flare nut structure and flaring tool end
- 44 -
U U U U
Common names
Refrigerant pipe materials Pipes with heat inusulating covers Unflared : Sheathed copper pipes
Because the gas pressure of R410A is approximately 1.6 times as high as that of R22, copper pipes with the thickness shown
in Table 10, and with minimal impurities must be used. Care must also be taken during storage to ensure that pipes are not
crushed, deformed, or scratched, and that no dust, moisture or other substance enters the pipe interior. When storing sheathed
copper pipes or plain copper pipes, seal the openings by pinching or taping them securely.
2. Makings and management
a. Sheathed copper pipes and copper-element pipes
When using these pipes, check to make sure that they are the stipulated thickness. For flare nuts, be sure to used the same
nut that is used on the AC unit.
- 45 -
U U U U
b. Copper pipes
Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is
exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily
distinguished from other piping materials, to prevent mistaken use.
3. Precautions during refrigerant piping work
Take the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture and
dust is even more important that in conventional piping).
a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.
b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machine oil,
and lead to malfunctions in the equipment.
c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removing
the seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.
Precautions
Be sure to read the instructions for the vacuum pump,
vacuum pump adaptor and manifold gauge prior to use,
and follow the instructions carefully.
Make sure that the vacuum pump is filled with oil up to
the designated line on the oil gauge.
The gas pressure back flow prevention valve on the
charging hose is generally open during use. When you
are removing the charging hose from the service port, it
will come off more easily if you close this valve.
- 46 -
U U U U
10.4.4. Refrigerant Compatibility (Using R410A Refrigerant in R22 ACs and Vice Versa)
Do not operate an existing R22 AC with the new R410A refrigerant. Doing so would result in improper functioning of the equipment
or malfunction, and might lead to a major accident such as an explosion in the refrigeration cycle. Similarly, do not operate an
R410A AC with R22 refrigerant. The chemical reaction between the refrigerating machine oil used in R410A ACs and the chlorine
that is contained in R22 would cause the refrigerating machine oil to degrade and lead to malfunction.
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U U U U
5. Set the refrigerant cylinder onto the electronic scale, then correct the hose the cylinder and to the connection port for the
electronic scale. (1)(2)
Precaution:
Be sure to set up the cylinder for liquid charging. If you use a cylinder equipped with a siphon tube, you can charge the liquid
without having to turn the cylinder around
6. Remove the charging hose of the manifold gauge from the vacuum pump adaptor, and connect it to the connection port of the
electronic scale. (2)(3)
7. Open the valve of the refrigerant cylinder, then open the charging valve slightly and close it. Next, press the check valve of the
manifold gauge and purge the air. (2)(4) (Watch the liquid refrigerant closely at this point.)
8. After adjusting the electronic scale to zero, open the charging valve, then open the valve Lo of the manifold gauge and charge
with the liquid refrigerant. (2)(5) (Be sure to read the operating instructions for the electronic scale.)
9. If you cannot charge the stipulated amount, operate the unit in the cooling mode while charging a little of the liquid at a time
(about 150 g/time as a guideline). If the charging amount is insufficient from one operation, wait about one minute, then use the
same procedure to do the liquid charging again.
Precaution:
Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit.
10. Close the charging valve, and after charging the liquid refrigerant inside the charging hose, fully close the valve Lo of the
manifold gauge, and stop the operation of the unit. (2)(5)
11. Quickly remove the charging hose from the service port. (6) If you stop midway through, the refrigerant that is in the cycle will
be discharged.
12. After putting on the caps for the service port and operating valve, inspect around the caps for a gas leak. (6)(7)
10.4.6. Brazing
As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person.
In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting
dry nitrogen gas (N2) flow.
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U U U U
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Opener Opener
Fig. 1
Fig. 2
1.Re move the two cap s at the discharg e port (right and
left) (F ig. 3)
Cap
Fig. 3
Fixing Screw
Fig . 4
3.Pull out the front gri lle from the u nit b ody. (Fi g.5 )
Fron t Grille
Fig. 5
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
After removing the front grille, loose the screw behi nd the indicator,
the whole indicator can be released.
Fig 7
Holder Earing
4. Release the lea d w ire CN-FM, C N-VF, CN-S TM, CN -DISP and
ea rth wire(Yellow/Green). Take out the sens or from the s ocket.
Pull out the who le elect roni c control ler.
Fig 8
5. Remove the whole cont rol board
Lo ose the scre w s of control boa rd,earings slightly, then the whole
co ntro l board can be pulled out.
Fig 9
Fig 10
Fig. 11
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Screw
F ig. 12
2.Loose the fixing screw of the cross flow fan. (Fig. 13)
Fixi ng Screw
F ig. 13
3.Af ter removing the bearing (refer to fig14) , indoor fan can be
ta ken out from the left side.
Bearing
Fig 14
4. Lift up the indoor fan sl ightl y, an d then pull t he fan motor out.(Fig.15)
Fan motor
Fig 15
Fig 16
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
12 Troubleshooting Guide
12.1. Refrigeration cycle system Normal pressure and outlet air temperature(standard)
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle. Gas side pressure Outlet air
Such problems include insufficient insulation, problem with the Mpa temperature
power source, malfunction of compressor or fan. 2
(kg/cm G) ( )
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard Cooling mode 0.6~0.96(6~9.6) 12~16
values for them are shown in the table to the right. Heating mode 2.25~3.36(22.5~33.6) 36~45
More tha n 14
(15 minutes after an
operation i s started) Measuring the air
at the heating mode
Difference in the tem perature difference
intake and outlet Normal
air temperature
More than 8
(15 minutes after an
operation is started) at the cooling mode
Higher than
Value of electric specified
curre nt Dus ty heat exchanger
during operation preventing heat radiation Measuring electric current
during operation
E xcessive amount
of refri gerant
Cooling High
mode
Gas side pressure Inefficient compressor
Measuring gas side
Low pressure
Insufficient refrigerant
Heating Low
mode Insufficient refrigerant
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Insufficient refrigerant
(gas leakage)
Clogged capillary
tube
Insufficient
compression
El ectric current reaches a high level abnormally, and the value exceeds
Locked compressor the limit of an ammeter. In some cases, a breaker turns off.
The compressor has a humming sound.
Elect ric current during operation becomes approxim ately 20% lower tha n
Inefficient switches of the normal valve.
the 4-w ay valves The t emperat ure diffe rence betwe en from t he discharge tube to the 4-way
valve and from suction tub e to the 4-way valve becomes almost zero.
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
13 Technical Data
Thermostat charac teristics
( ) ( )
34 34
32 32
30 30
Compressor on Cooling on
Cooling off
28 Compressor off= 28 = set temperature
Set temperature
Soft Dry off Soft Dry on
26 1.5 in difference 26 1.5 in difference
1.0 in difference
24 24
22 22
20 20
18 18
16 18 20 22 24 26 28 30 ( ) 16 18 20 22 24 26 28 30 ( )
16 16
Temperature setting Temperature setting
Heating mode
( )
34
32
Compressor off=
Set temperatur e
30
Compressor on
28
24
22
20
18
16
16 18 20 22 24 26 28 30 ( )
Temperature setting
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Operation characteristics
CS/CU-UW9GKE
Cooling c haracteristics Pipin g Length Characteristics
23 0V 230V
17 16
16
O 15 O 15
14
13 14
2.8 Q
3.0 2.6
Q
2.8
2.6 2.4
2.4
2.2 2.2 LP
1.05
1.00 1.00
LP 0.95 0.95
0.90 0.90
0.85 0.85
5.0
6.0 I
5.0 4.0
4.0 I
3.0 3.0
30 32 34 36 38 40 42 44 3 4 5 6 7 8 9 10
Outdo or temp ( ) PIPING LENGTH(m)
[Condition] Room temp: 27/19 [Condition] Room temp: 27/19
C ooling ope ratio n:at high spe ed Cooling operation:at high speed
Piping length:7.5m
39
38
O 37
36
3.2
3.0
Q
2.8
2.6
3.0
2.8
LP
2.6
5.0
4.0 I
3.0
2.0
-4 -2 0 2 4 6 8 10
Outdoor temp( )
[Condition] Room temp: 20
Heating operation:at high speed
Piping length:7.5m
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Operation characteristics
CS/CU-UW12GKE
Cooling cha racteristics Piping Length Characteristics
230V
17
16
15
14
13
3.8
3.6
3.4
3.2
3.0
2.8
0.70
0.65
0.60
0.55
0.50
7.0
6.0
5.0
4.0
30 32 34 36 38 40 42 44
Outdo or temp ( )
[Condition] Room tem p: 27/19
Cooling operatio n:at high speed
Piping length:7.5m
39
38
O 37
36
4. 0
3. 8 Q
3. 6
3. 4
3.0
2.8
LP
2.6
5.0 I
4.0
3.0
2.0
-4 -2 0 2 4 6 8 10
Outdoor temp( )
[Condition] Room temp: 20
Heating operation:at high speed
Piping length:7.5m
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
14 Exploded View
CS-UW9GKE
II 35
38
34
II 36
1
OI
37
II
3
OI
33
25
12
13
15
14
6
17
16
8
18
10 24 23
11
27
30
7
31
19
21
20
22
30
31
26
32 29
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Note:
1.A ll parts are s upplie d from PHAA G, P.R . Chin a.
2."*" mark ed pa rts are recom mend ed to b e kep t in sto ck.
59
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
16 Exploded View
30
33
32
34
35
31 11
28
17
12 26
4
20
27
6 19
2
5 14
18
29
3
8
7
10
13 15
24 9 16
21
23 25 22
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61
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
18 Exploded View
CS-UW12GKE
35
32
II
31 1
II 33
OI
II 34 3
OI 12
30
23
4
13
15
6
14
8 16
10 22 21
11
25
30
7
31
18
19 26
17 20
27
28
24
29 26
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63
CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
20 Exploded View
CU-UW12GKE
32
27
35 25
34
26
24
36
33
37
11
30
6 18
2
5 29
3
28
7
31
21
13
20
18
8 14
10
16 17
9 15
22
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CS-UW9GKE / CU-UW9GKE / CS-UW12GKE / CU-UW12GKE
Note:
1.A ll parts are su pplied from PHAA G, P.R . Chin a.
2."*" mark ed par ts are recom mend ed to b e kept in sto ck.
65