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Water
and companies have greatly increased their attention to the worlds supply
of fresh water and have recognized access to safe drinking water and sanitation
as a human right.
footprint
The situation in regards to water varies drastically by In 2011, Lafarge progressed further in its under-
geography with water stress increasing in many standing of the water footprint on our sites and has
areas of the world and other areas with abundant changed its approach to prioritize its actions
supplies. according to each sites water risk.
116.4 113.2
103.4
n 2010 n 2011
Water program
A quarter of our cement production takes place in The actions undertaken in 2010 in areas with high
areas where there is high water stress (categorized water stress (<500cubic meters Renewable Water
as stress and high stress). Supply (RWS)/year/person) continue.
This is an ongoing challenge that must be addressed, For cement, three sites in the Philippines located in
especially since the Group has a strong presence in areas of water stress ([500-1,000] cubic meters
these regions with the expectation of further RWS/year/person) have joined the pilot program to
development. establish detailed water balances, to describe water
Fresh water consumption (surface water and ground- networks and to identify action plans to reduce their
water) in these regions represents almost 10million water footprint.
cubic meters or 20% of the total water consumption In 2011 the program was expanded for deployment
for cement (corresponding to 25% of production). to aggregate quarries. Ninety-four quarries have
Although the specic consumption of fresh water in been identied as areas of stress or high stress, or
these water stressed regions of 239l/t cement, is 15% of aggregate quarries. Of these 94 quarries, in
well below the Group average of 299 l/t cement 2011, 36 quarries worked within our program for the
(freshwater), progress is still possible and remains a development of a water action plan. The program for
priority of our Water Program. all sites will be completed in 2012-2013.
plants use rainwater In a few months, the sites water footprint was cut by 43% by improving
processes and equipment, particularly the installation of water shut-off valves.
as the sole source A communications campaign, in association with NGOs, raised awareness
among local communities, particularly schools, of the scarcity of water
of supply. resources in their region.
The Group also funded the drilling of a well in its limestone quarry, to enable
the neighboring community to connect a drinking water network.
PROSPECTS
Teams are now considering ways to introduce even more efcient management
of resources. For instance, there are plans to introduce a closed circuit for
water, by creating shorter cooling loops to limit discharges, and to use steam
to operate power turbines. As well as energy production, this work could reduce
the quantity of water required to cool discharges. These measures will require
investment.
PEOPLE CONCERNED
Plant employees and subcontractors Local authorities and managers of the
Danube-Black Sea drainage basin Local communities NGOs
United Kingdom
A CEMENT PLANT
SELF-SUFFICIENT
INPROCESSINGWATER
Algeria
PROVIDING WATER
TO THE NEIGHBORING
COMMUNITY
OBJECTIVES
Provide local communities free and direct access to freshwater Manage and
strengthen the close ties with the neighboring community of the MSila plant.
PEOPLE CONCERNED
Environmental protection organizations Local residents who no longer face
the risk of ooding from the River Hamps The English Environment Agency
which has recognized the initiative with two major awards The Lafarge plants
employees, who are proud to contribute to protecting their ecosystem.
RAINWATER
HARVESTING TO SAVE
GROUND WATER
Spain
A RECYCLING CIRCUIT
TO OPTIMIZE WATER
CONSUMPTION
The Lafarge Cement plant of Villaluenga, located in a
dry area of Spain, designed and implemented a closed-
loop water recycling system to make the best use of the
industrial and domestic water available.
In order to secure independent water supply in an arid
OBJECTIVES
region, the Lafarge cement plant in Fuhais installed
pumps and pools dedicated to the collection of Reduce consumption of process water Cut down the water discharge to
rainwater. the public network.
SUMMARY
OBJECTIVES
The Lafarge Villaluenga cement plant is located in the middle of the Iberian
Provide the plant with the adequate quantity of water for cooling purposes Peninsula, in a continental climate, which sometimes experiences long periods
Reduce the cost of cooling operation Avoid using fresh water, which is without rain, leading to water shortages. For these reasons, the conservation
needed for local communities, for industrial purposes. and best use of water resources are essential.
The plant designed a closed recycling industrial water circuit in order to enable
SUMMARY
the recirculation of all water. This entails the use of:
The Lafarge Fuhais cement plant, in Jordan, is located in a water scarcity
Storage ponds to return water into the circuit,
region due to the dry climate (200-300mm/y). Preserving the primary source
of water in Jordan, which is rainfall, is therefore an essential issue. Refrigeration towers for water cooling.
The plant thus decided in 2010to change its water management system: All the water used in the plant for industrial purposes is consumed for
evaporation (conditioning towers) or to fill the water circuit to cool the
During the rst phase, a pumping system was installed to ll the industrial
equipment. The only water discharged to the public network is the domestic
tanks with rainwater for cooling purposes. A new pool nearby, with a capacity
water and rainfall water.
of 9,000 m3, was also created to be used for industrial water.
Last but not least, the Lafarge plant is connected to the municipal treatment
In a second phase, the capacity of the three pools is to be increased to
plant. This treated water from the community is used as industrial water, which
122,000m 3 (instead of 36,000m 3) by enlarging the collecting area.In
avoids the resort to fresh water.
addition, the ground level area is to be covered with concrete to avoid water
leakage.
RESULTS
RESULTS Signicant reduction of water consumption (70,000 m3 per year of drinkable
water).
50,000m3 of fresh water which were used as industrial water, were saved
in the year. Use recycling water instead of natural resources (surface, groundwater).
The Fuhais plant secured independent water supply during the four seasons.
PEOPLE CONCERNED
The cost of cooling water was cut down to zero, allowing savings over
30,000 per year. Villaluenga plant teams Local stakeholders
PROSPECTS
Enlarging the capacity of 3 pools and line the new one with concrete.
TOTAL COST
Over 30,000.
PEOPLE CONCERNED
Plant manager Project manager Environment manager.
United States
STORMWATER
MANAGEMENT
Web
WATER PROTECTION
United Kingdom - A cement plant self-sufcient in process water
United Kingdom - Measuring a plasterboard plants water footprint
Romania - Responsible water management
Brazil - Reducing water consumption
Turkey - Making waves in water recycling
Thailand - Preventing contamination of soil and surface run off
China - Wastewater recycling
France - Closed-loop recycling of cooling water
United States - A Mississippi river cleanup