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SLIPDEPENDENTRESISTANCESTARTER(ROTORCONTROLLER)WITHSLIPREGULATOR(DYNAMICBUFFER
RESISTANCE)FORSLIPRINGINDUCTIONMOTORS. BACK

In running some applications like Cane Fibrizor, Cane Cutter, Cane


Chopper,Crushers,Mixersetc.experiencesfrequentkickloads/variable
loadduetounevenrawmaterialfeeding.Thisleadstooverloadingofthe
motorduetoinsufficientmotortorque&causesnuisancetrippingdueto
overcurrent,whichaffectstheprocess&resultsproductionloss.
To avoid this, 15% fixed conventional buffer resistance is kept in the
Motor Rotor circuit to deliver the high torque & to limit current kicks.
Thisisusefulwhenthemotorisloadingmorethan100%forshorttime.
Whenthereisratedloadorloadlessthantheactualratingofmotorthen
thereisnoneedof15%conventionalBufferResistanceintheMotorRotor
circuit. This resistance will create continuous power loss in the form of
heatloss.
Slip Regulator / Dynamic Buffer(DB) offers variable Resistance in the
RotorcircuitduetoslipdependentResistancetechnology.Whenthereiskickload/overload,thenSlipRegulatoroffersResistance
instantaneously depending on slip at that load to its maximum value (upto 12 15%) & when the load is less than 100% of rated
capacityorequaltoratedcapacity,thenSlipRegulatoroffers3to4%Resistance.
This reduced value of Resistance during under load will help to save the power as compared to conventional Buffer Resistance. In
Rotor Resistance Starter / Controller the part of resistance is kept in the Motor Rotor circuit continuously as a Slip Regulator /
dynamic buffer to provide the required running torque to the applications which are experiencing the variable loads (like Crusher,
FibrizorinsugarIndustries.)Dependingonoverloadingpatternthespeedtendstoreducewhichincreasestheslipfrequencyresultsto
increaseinresistance.Asloadgoesdowntheslipfrequencyreducesresultstoreducetheresistance.

The Slip regulator is designed in such a way


that the resistance offered by it is frequency
dependent. When the motor starts from zero
speed the rotor frequency is equal to supply
frequency and the Slip regulator resistance is
maximum (like rotor starter). And in running
therotorfrequencyislow(dependingonslip)
and the Slip regulator resistance minimum.
Thisvalueisdecidedasfollows:
RSR=R0+Arfrwhere

RSR=Slipregulatorresistanceatany

frequency
R0=ResidualSlipregulatorDCresistance

(verylowvaluetypically3%)
Ar=Resistanceamplificationfactor

fr=Rotorfrequency
Whenthemotorrunsathigherspeedtherotorfrequencyislow(typically34%)andtheSlipregulatorresistanceisminimum.This
valueisdecidedasfollows:
Therotorvoltageoftheslipringmotorisgovernedbythefollowingequation.
VR=sxRVss whereVR=Rotorvoltageatslips

s=perunitslip
RVss=Rotorvoltageatstandstill
InRunning,withtheincreaseinloadthemotorslipincreasessotherotorvoltage.Therunningresistancehastobeincreasedtoboost
themotortorque&avoidthecurrentkicks.

RRS/Ph=[(RVss/1.73)/(RAxp.u.Torque)] whereRRS/Ph=equivalentstarresistanceofSlipregulator

inohms
RVss=RotorLinevoltageatstandstillinVolts(rated).
1.73=Linetophaseconversionfactor
RA=Rotorcurrentinamps(rated).
p.u.Torque=Motortorquedesiredatstandstillperunitvalue
ThevariationofSlipregulatorresistancewithchangeinmotorspeed(changeinrotorfrequency)isautomaticandstepless.
Range:37KW/415Vto6,000KW/3.3KV,6.6KV,and11KV.

SalientFeatures:
SlipdependentResistanceprovidesautomaticresistancevariationduringacceleration&running.
LowStartingcurrent.
Highstartingtorque.
BuiltinSlipregulatorcontactor.
Nomovingparts&steplesscuttingofResistance.
Nomaintenance.

Applications:
SugarindustryFibrisors,Cutters,Levellers&applicationswhichrequireshighstarting&runningtorque.

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