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Capt. Rajeev Jassal has sailed for over
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18 years mainly on crude oil, product
and chemical tankers. He holds MBA in
shipping & Logistics degree from
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(http://myseatime.com/blogadm/wp-content/uploads/2016/05/Cargo- London. He has done extensive
claims.png) research on quantitatively measuring
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Safety culture onboard and safety
The cost of cargo carried on board chemical tankers is sometimes more climate ashore which he believes is the
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most important element for safer
than the value of ship itself. And as such if the cargo is off spec at We promise to not use your email for spam!
shipping.
discharge port, it could be a disastrous situation.
If the cargo is off spec during loading, there are two main sources for it.
Contamination before the manifold valve and contamination after the
manifold valves.
But even when the contamination is on the shore side, the onus to prove
same is always on the ship.Valid samples is the only way to prove that the
contamination was not because of ship.
Sample locations
There are four samples a ship may haveto take depending upon the
nature of the cargo.
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Manifold sample
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Shippers (https://www.myseatime.com/blog/detail/shipper-consignee-and-
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notify-party-explained) never allow ship staff to do shore tank sampling. As Wearesharingeverything
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samples are the nearest possible proof to show theContact (https://www.myseatime.com/contactus)
condition of the shore cargo. Master&Chiefengineer
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As manifold is the first point for cargo to enter into the ship system, any Wearestilllearningandso
contamination after this is considered to be because of ship. This makes willyou...
the manifold sampling the most important one.
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For cargo requiringvisual inspection, we check this sample for any visual
impurities, water content and color of the cargo. If the cargo requires wall
wash sampling of tanks, apart from checking the sample visually,we need
to do the wall wash test of sample.
If the visual or wall wash test of the manifold sample fails, vessel must not
open the manifold valve. The cargo surveyor will most likely drain some
cargo into the drums. After draining, we need to take the manifold sample
again. We can only open the manifold valve when the sample looks OK.
Some terminal may not allow the sampling with the closed manifold valve.
This may be because of terminal regulations or because of type of pump
they have. For example we cannot close the manifold valve if the shore
pump is of positive displacement type.
In this case we can take a running sample of manifold and then lodge a
protest to the terminal for not allowing manifold sample.
To avoid this, we must take the sample from near to the point where cargo
enters into the tank. This drain is before the drop valve but the sample can
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enters into the tank. This drain is before the drop valve but the sample can
also be taken from the drain before the discharge valve.
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(http://myseatime.com/blogadm/wp-content/uploads/2016/05/Cargo-line-
arrangement-on-chemical-tanker.png)
Again we need to check the pump stack sample in the same way we
checked manifold samples.
We must only open the drop valve when the pump stack sample passes.
First foot sample is taken for sensitive cargoes like methanol, Ethanol and
MEG etc. But why do we need first foot sample.
To understand the importance of first foot sample, lets assume that we are
loading into a tank.
The tank specifications are length 15 meters, width 15 meters and height 15
meters. The volume of this tank will be 3375 m3 (L x B x H).
If you calculate the total surface area of the tank and volume of the tanks,
you would find these values (I leave the maths up to you..)
Now Calculate surface area covered by 1 foot of the cargo and volume of 1
foot of cargo. You would find these values
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(http://myseatime.com/blogadm/wp-content/uploads/2016/05/First-Foot-
cargo-fact.jpg)
Also during tank cleaning all the impurities gravitate to the bottom. So the
upper part of tank is always better cleaned than lower part.
So it is afact that if first foot sample is pass, the final sample after loading
will pass.
After tank has one foot of cargo, cargo loading is stopped. Manifold valve,
drop valve and discharge valve are closed. We then start the pump and
collect the sample from the first available drain on the cargo line.
The sample is then sent for lab analysis. Only when Lab analysis passes,
further loading can be resumed.
In case first foot analysis fails, ship staff should proceed asfollowing
2) Do re sampling of the first foot. Make sure that the sample bottle is
clean and there is no other source of contamination such as dirty hands.
3) If the second analysis also fails, call P&I representative after consulting
owners/ship managers.
This off specfirst foot cargo would then be required to unload. If there is
difference between the specs of manifold sample and first foot sample, the
owners has to bear the costs of the cargo as well as delays.
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owners has to bear the costs of the cargo as well as delays.
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Failure of first foot is adifficultsituation for the ship staff to be in and the
only way
Blog to avoid it is by having a tank that is SeaQA
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to the required
standards.
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Final tank Sample
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After completion of loading , a final sample from each tank will be taken by
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the surveyor. If the cargo is loaded in more than one tank, shipper might
also require a composite sample. Composite sample is one combined Enteryournamehere...
sample withcargo sample from multiple tanks.
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Discharge port samples
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At discharge port, consignee surveyor will draw the sample from the ships
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tank. These samples will be sent for analysis.
If sampling from pump stack drain, cargo must be recirculated for few
minutes before sampling.
Vessel must not commence the cargo operation until the analysis has
passed.
If the sample fails again, local representative of the P&I club should be
contacted.
It is important that vessel has the load port samples witnessed by the
attending cargo surveyor at the load port. These samples would be the
only defense vessel will have in case of off spec cargo at discharge port.
In all cases of cargo claims, you must not hand over any samples to
anyone without consultation with P&I surveyor.
There have been many instances where vessel did not have any cargo
samples from load port. And as such, owners had to pay a huge amount of
money for the cargo loss even when cargo did not damage on ship.
This is common when the shipper has loaded a cargo which has different
specification to what receiver was expecting. In this case,even when lab
analysis result will besame as load port, but receiver will fail the test.
Because they are testing with different values as reference. To avoid claims
in this situation, Load port samples are the only defense for owners.
Sampling procedures
It is not enough to take the required cargo samples before loading and
discharging. The samples are of no value if these do not represent the
actual cargo the vessel is loading.
For example, of what use thesamples will be if these were taken into a
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For example, of what use thesamples will be if these were taken into a
dirty sample bottle. Or into a bottle which had traces of water inside.
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to ensure that samples drawn are trueSeaQA (https://www.myseatime.com/knowledgebase)
representation of the cargo
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Cleanliness
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Each element of the sampling process must be clean to such an extent that
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it does not contaminate the sample. For example, the sample bottle must
be clean, dry and free of moisture. One way to ensure that is by rinsing the Enteryournamehere...
clean sample bottle with small quantity of cargo itself.
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Apart from the sample bottle, hands of the persons involvedcan
contaminate the sample. People involved in thesampling process must Sendmelessonsonshipping
wear clean latex gloves while sampling. We promise to not use your email for spam!
Sampling environment
A glass sample bottle is best for chemical samples as other materials might
react with chemicals. Moreover glass bottles are transparent and so easy
to inspect the samples visually. Each Sample should be of minimum 500
ml.
Sampling methods
There are three methods we can take cargo samples.So lets see what
each method of sampling is
Open Sampling
Open sampling is done with tank dome open. Open sampling is very
common with cargoes such as palm oil. In this, a small container which is
tied with a rope is lowered into the tank from the tank dome to collect the
sample.
Restricted Sampling
There are different makes that provide restricted samplers. One of such is
MMC restricted sampler. This sampler is attached to the same vapour lock
from where ullages are taken.
The sampler has a bottle attached at the bottom. This bottle has a ball
which moves up when it touches the cargo and allows the bottle to fill with
cargo.
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There is no exposure with the cargo or its vapours up to the point when
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sampler is removed from the vapour lock. After that we need to transfer
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sample SeaQAbottle.
from MMC sampler bottle to the sample (https://www.myseatime.com/knowledgebase)
This is done by
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manual dumping of the sample.
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Closed Sampling LOGIN
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There are number of closed samplers in the market. And each of these are
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made in view of achieving one target which is no exposure to liquid
ofvapors while sampling. Enteryournamehere...
This is important while sampling toxic cargoes.One example of the closed Enteryouremailaddresshere...
sampler is this one from MMC.
Sendmelessonsonshipping
(http://myseatime.com/blogadm/wp-content/uploads/2016/05/MMC-Closed-
Sampler.jpg)
As we can see that we get the sample in the MMC sampling bottle just like
restricted sampling. The difference between restricted sampler and closed
sampler lies in how we transfer the sample into our sample bottle.
3) Lower the tape so that sample bottle is resting on the vapourlock ball.
This will release the sample from the MMC sample bottle.
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4) Attach the bottle to collect the sample
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For taking the samples of a cargo which react with air/moisture, we can
even purge the sampler. To purge, we can connect the nitrogen bottle
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(supplied by maker) to the sampler transfer valve. After purging the
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sampler,we can lower the sampler to collect the sample.
IBC code chapter 17 does not specify the sampling methods for each
cargo. But the sampling method can be associated with gauging.As per
IBC code, there are three methods of gauging. These are open, controlled
or closed guaging.
To know this, open chapter 17 of the IBC code and look for your cargo.
Now look under column J for the method of gauging required. O, R
and C represents open, restricted and closed respectively.
(http://myseatime.com/blogadm/wp-content/uploads/2016/05/IBC-code-
Chapter-17-Gauging-type.jpg)
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(http://myseatime.com/blogadm/wp-content/uploads/2016/05/PPE-During-
sampling.jpg)
Storing samples
We must label each sample with all the possible data and then store these
samples in designated compartment only.
1) Date of sample
4) port
5) Signatures
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(http://myseatime.com/blogadm/wp-content/uploads/2016/05/Sample-
Label.jpg)
1) Vessel need to have a sample locker situated in the main cargo area (IBC
16.5.1).
2) Sample locker tohave cells to keep the bottles and to avoid shifting in
the rolling (IBC 16.5.2.1)
6) Samples which are not required should be disposed and not kept
unnecessarily.
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Sample Disposal(https://www.myseatime.com)
should have a sample disposal policy which outline procedures for cargo Wearestilllearningandso
sample disposal. This will also outline theperiod for whichvessel need to willyou...
keepthe sample on board.
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The sample disposal policy reflects the time frame in which receivers
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canmake acargo claim.
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As per the industry practices, noclaim for cargo damage be made after six
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months of date of discharge. So most of the companys policy allows
sample disposal after six months from discharge date.
But this is not the case withtoxic cargo samples and samples of
polymerising cargoes. Most of the companies allow disposal of these
samples after discharge operation or maximum 1 month after discharge
operation.
Again for disposal, we should follow companys sample disposal policy. But
there are usually three ways we can dispose asample
1) Disposal ashore
Vessel can land the samples ashore. Even though this is not a viable option
as no one accepts the ships cargo sample. But in any case, if possible we
can consider this sometimes in case to case basis.
We can drain samples into cargo tanks carrying same product ifcargo is
not sensitive. For example, if the vessel is carrying palm oil in the tank, we
can drain palm oil samples into thiscargo tank.
Below sample log has all the elements a sample log need to have.
(http://myseatime.com/blogadm/wp-content/uploads/2016/05/Sample-
Log_opt.jpg)
Conclusion
Ship staff have a moral responsibility towards profit making of the Ship
owners. Cargo claims are the biggest reason forprofit loss statement
imbalanceofship owners.
Though sometimes the claims are legitimate but many times they are not.
Cargo samples are the only way to prove if acargo off spec claim is
legitimate or not. This shows how important the sampling process is. But if
we follow the general guidelines for sampling, this could just be a routine
operation.
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17 Comments
Sendmelessonsonshipping
Well I have not been on bulk carriers but I don't think there is any
outside marking for this.
Reply
Useful information. Can you throw some light on the closed sampling
arrangements at manifolds of a chemical tanker? Thank you.
Reply
Dear Capt Rajeev, i am so glad to see your blog up and running and indeed it
is very detailed and informative.
Reply
The first foot and final tank sample can be taken either by running the cargo
pump or by dip sampling method. Can you advise which one is the
recommended method and why?
Reply
Both methods are widely used and nothing wrong with any one of
these. However using dip sampling with closed samplers requires a
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16/3/2017 AcompleteguideofcargoSamplingontankersMySeaTime
these. However using dip sampling with closed samplers requires a
lot of time as each time the sampler is lowered into a tank, it will
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sample to fill just one bottle. Considering the number of
samples required these days, this method takes time. But this isn't
case with cargoes for which we
Blog (https://www.myseatime.com/blog) can do
SeaQA open sampling (such as
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palm oil). The problem with sampling by pump is if the cargo valves Wearesharingeverything
are leaking, it will fill the manifold line with cargo. There
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instances where cargo sampling was carried out with no manifold Master&Chiefengineer
Blank and cargo spilled during sampling from the manifold because
of leaking valves. Sampling of pump is also not recommended with LOGIN
solidifying cargoes such as Palm Styrene (Carriage temperature 70 Wearestilllearningandso
C). This is because of obvious reason that if the cargo goes back in willyou...
the manifold line it will choke the manifold line.
Reply Enteryournamehere...
thanks Capt Rajeev. 1. pls advise if pump stack samples are always taken and
analysed in case of WW cargoes like MEG/MEOH or does it vary from terminal
to terminal. 2. can you name some typical cargoes for which only amber
colored sample bottles should be used. What is the additional feature of amber
bottles over clear glass bottles?
Reply
Amber coloured bottles are used for cargoes that are affected by
heat and sunlight. Like all polymerising cargoes. One such example
is Styrene monomer. This is to avoid the sample heating up and
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is Styrene monomer. This is to avoid the sample heating up and
loosing its quality. There are some other cargoes that changes
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color when under sunlight. The samples of these cargoes are also
taken in amber coloured sample bottles. I do not see it as a written
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requirement anywhere but it comes (https://www.myseatime.com/knowledgebase)
best practices of the
trade. I am not sure of any other feature that these bottles may
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Reply
Master&Chiefengineer
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thank you Capt Rajeev for your prompt and precise replies.
Reply
Your subject about sampling is a good piece of works and give a lot of
information regarding the sampling methods. For me (Technical and distribution
EHS Advisor) was this subject more then welcome. At this moment I'm trying to
convinced my colleagues in the UK to step-over from open to closed sampling
of toxic haz material. Off course they are afraid for contamination and extra
time for sampling which could be resulted in waiting hours. Main question is, is
it common practice that the vessel leave the terminal without the result of
sample analysis ? Kind regards Joop Meijer
Reply
Hi Joop, The Initial samples (manifold and first foot) are taken to
ensure that tanks are clean and cargo will not get contaminated
once loaded. These samples are sent to lab for analysis and only
after analysis passes, the cargo is loaded. But the final sample after
loading is for evidence of the quality of cargo loaded. Vessel need
not wait for the analysis of final sample. This is common in chemical
/Product trade. Hope it helps.
Reply
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