INNOVA

ENGINEERING & FABRICATION

Consultants, Designers and Manufacturers of Pyrolysis Plants

GENERATING GREEN ENERGY FOR THE

FUTURE

PYROLYSIS PLANTS TO CONVERT WASTE INTO FUEL

An ISO 9001-2008 Company

CRISIL SE-3B Rating
 About us
We are a team of Qualified Engineers & Technicians from India,
having an excellent track record in the field of Pyrolysis as
consultants, designers and manufacturers of Tyre & Plastic
Pyrolysis Plants.

Our company is dedicated to converting waste into commercially

viable products utilizing environment friendly recycling and
manufacturing methods.

Our company is committed to helping our customers achieve and

exceed their goals through consistent teamwork and a passion
for quality and service excellence.

At Innova Engineering & Fabrication, our objective is to achieve

100% customer satisfaction by providing best quality, on-time
delivery, and service reliability.

Pyrolysis Process
Our Patent pending Pyrolysis process involves Catalytic Thermochemical Decomposition of organic material at
elevated temperatures in the absence of oxygen.
Products from Pyrolysis of Tire/ Plastic
Typical Products from Pyrolysis

Product Weight Percentage

Pyrolysis Oil 40-45%
Carbon Char 25-35%
Steel (Tyres Only) 10-15%
Gas 10-15%

Advantages of Pyrolysis Process

100% waste recycling is achieved.
During and after the process; no soil, water or air pollution is observed.
Creates economically valuable products out of waste.
The most cost-effective waste recycling technology in the world.
The process can be applied to all Rubber, Plastic and Organic based materials.
The system creates an alternative source of energy to replace petroleum products and
natural gas.
The system gives the opportunity to governments and local administrations to deal with
the waste problem to a great extent.

Pyrolysis Oil Yield from Different Wastes

PE 95%
PP 90%
PS 90%
ABS 40%
Leftovers of paper Wet 15-20%, dry 60%
House garbage 35-50%
Plastic cable 80%
Plastic bag 50%
Submarine cable 75%
Rubber cable 35%
Sole 30%
Big tires 45-50%
Small tires 35-40%
PVC Not suitable
PET Not suitable
Main Parts of Pyrolysis Plant
Sr. No Description Material

1 Dished end Pyrolysis Reactor with LAP burners BQ 516 gr 70 plates 16mm
for high pressure handling and safety. 50mm thickness.
Cerawool insulation with Aluminium cladding.

2 Receiver Tank M.S Plate

3 Oil Water Separator M.S Plate with BS 10 Table D

Flanges
(Safety Equipment)

4 Condensers (Horizontal or vertical as per M.S Plates and ERW C- Class

design) Heavy pipes.

5 Gas Bubbler (Safety Equipment) M.S Plate with BS 10 Table D

6 Storage Tank (Heavy Oil) M.S Plate with BS 10 Table D

7 Storage Tank (Medium Oil) M.S Plate with BS 10 Table D

8 Gas Scrubber tank with high pressure non M.S Plate with BS 10 Table D
clogging nozzles, gear pump and packing (De-
dusting and Gas Cleaning)

9 Chimney 40ft long 12 diameter ERW C Class Heavy duty pipe with
bottom cone.

10 Electric Winch for Wire Removal Fabricated

11 Flaring System for burning exhaust gases Proprietary

12 Control Panel

13 Automatic burners with advance Reactor Extra

Control System (optional )

14 Vacuum Safety System (optional ) Extra

*Makes are subject to availability or equivalent brands will be used.

Main Features
Safety
Manufactured and designed to give maximum product yield with high safety.
Qualified welding procedure ensures the quality of welding seam.
Normalised 516 gr 70 plates are used for Reactor with optional x-ray detection for welding.
Vacuum system to remove combustible gases from reactor before de-slagging of carbon and
thus avoiding explosion.
Automatic Burners for complete process control.
It is dangerous to burn incondensable gas (C1 to C4) without any safety measures. In our
process, it is transferred first through the safety device and then burnt in the burner or Flare
system.
Automatic flaring system to burn the incondensable gas to maintain safe pressure in the
entire plant.
Automatic PLC or Logic control system for handling the entire process automatically.

Pollution Control System

Counter Flow Wet Scrubber system to remove Sulphur and dust from flue gas.
The extra incondensable gas will be recycled for heating the reactor, hence no gas pollution.
Reactor Sealing is designed to maintain heat during process and cool faster after process.
 INNOVA ENGINEERING & FABRICATION
ACTUAL HITECH INDUSTRIAL PARK
B1/2,OPP. ESSEL PROPACK
MANGATANE VILLAGE, KUDUS,
WADA, THANE, MAHARASHTRA, INDIA -421312
MOBILE: 9833479123
email sales@pyrolysisplantindia.com Web: http://pyrolysisplantindia.com