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Journal of Food Engineering 109 (2012) 691700

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Journal of Food Engineering


journal homepage: www.elsevier.com/locate/jfoodeng

An activated-state model for the prediction of solid-phase crystallization


growth kinetics in dried lactose particles
Debolina Das , Timothy A.G. Langrish 1
School of Chemical and Biomolecular Engineering (J01), University of Sydney, NSW 2006, Australia

a r t i c l e i n f o a b s t r a c t

Article history: Molecular-level understanding of solid-phase crystallization growth kinetics has the potential to improve
Received 14 July 2011 the fundamental basis for understanding this process. This understanding has been developed here as
Received in revised form 9 November 2011 part of an activated-state model, which accounts for the effects of the moisture content and the temper-
Accepted 11 November 2011
ature on the crystallization rate. Water-induced crystallization (WIC) at different temperatures (15 C,
Available online 28 November 2011
25 C, 40 C) and a constant relative humidity (75%) environment has been used to analyze the changes
in enthalpy, entropy and Gibbs free energy of activation for the solid-phase crystallization of lactose. WIC
Keywords:
showed that, at higher temperatures, crystallization commences at lower moisture contents. The
Solid-phase crystallization
Activated-state model
enthalpy and Gibbs free energy of activation increased during the crystallization process, which sug-
Free energy of activation gested that the binding energy needed for the formation of an activated complex increased as the mois-
Enthalpy ture content decreased, making the formation of the activated complex more difcult. The entropy of
Entropy activation, on the other hand, decreased with the decrease in the moisture content. From the activated
Kinetics rate equation, the energy of activation has been estimated to be 39 2 kJ mol1, which is similar to
Lactose the literature value (40 kJ mol1) for the solid-phase crystallization of lactose. The reaction rate constant
Reaction engineering at 25 C is 1.4  104 s1, which is similar to the literature value of 1.3  104 s1. The WLF equation is
Eyring equation
inconsistent and hence unreliable in predicting the rates of crystallization at the glass-transition temper-
WLF and Avrami equation
ature from the analysis of experimental data at different temperatures.
Activated Rate Theory
2011 Elsevier Ltd. All rights reserved.

1. Introduction ergy, while larger deviations cause the system to reach a state of
minimum thermodynamic potential with low free energy. During
Amorphous materials have non-aligned molecular structures, crystallization, an amorphous material may be considered to pass
are hygroscopic and are in a higher-energy state relative to crystal- through an intermediate state, which acts as a free energy barrier
line ones. Spray-dried materials are mainly amorphous (White and and determines the transformation of the metastable amorphous
Cakebread, 1966) and potentially sticky (Bhandari et al., 1997). state into the stable crystalline state (Kauzmann, 1948).
During spray drying, atomized feed in the form of ne droplets Solid-phase crystallization kinetics has been widely studied
comes into contact with hot air in the drying chamber and dries (Takeuchi et al., 2000; Timmerman et al., 2004; Vautaz, 1988;
within a fraction of a second, giving insufcient time for the drop- Ibach and Kind, 2007; Roos and Karel, 1992; Jouppila and Roos,
lets to crystallize. The high hygroscopicity, high solubility, low 1994; Buckton and Darcy, 1996, 1997, 1998a,b; Elamin et al.,
melting point and low glass-transition temperature of the amor- 1995; Vollenbroek et al., 2010; Paterson et al., 1997) and has been
phous spray-dried materials are major factors causing product modeled using the WilliamsLandelFerry (Williams et al., 1955)
stickiness, causing them to readily adhere to the walls of spray dry- and Avrami equations. The WilliamsLandelFerry (WLF) equation
ers, hindering product ow and stability. An amorphous material is suggests that the rate of crystallization is related to the difference
generally in a metastable state with respect to the crystalline state between the material temperature (T) and its glass-transition
and hence tends to undergo phase transformation during process- temperature (Tg). The WLF equation is empirical and is a time
ing and storage. A system is said to be in a metastable state at a temperature superposition equation. The equation estimates the
particular temperature if small isothermal changes or uctuations temperature shift factor at temperatures other than those for
of its thermodynamic variables cause an increase in the free en- which the material was tested and hence is also called a temper-
ature-shift equation. Although the equation provides a useful cor-
Corresponding author. Tel.: +61 2 9351 5661; fax: +61 2 9351 2854. relation between the temperature and rate of crystallization, the
E-mail addresses: debolina.das@sydney.edu.au (D. Das), timothy.langrish@
function (TTg) is not a physical driving force for the crystallization
sydney.edu.au (T.A.G. Langrish). process. Also, the equation is only valid for temperatures up to
1
Tel.: +61 2 9351 4568. 100 C greater than the glass-transition temperature (Williams

0260-8774/$ - see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2011.11.024
692 D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700

et al., 1955). The universal constants used in this equation have Moisture plays a key role (Ibach and Kind, 2007; Bianchi et al.,
been queried (Peleg, 1992) and are most likely to be product spe- 1991; Ando et al., 1992) in the kinetics of solid-phase crystalliza-
cic (Langrish, 2008). Roos and Karel (1992) showed that the tion, along with temperature (Thomsen et al., 2005; Langrish,
WLF equation makes the reaction appear to be a zero-order reac- 2008; Chiou et al., 2008). The activation enthalpy and entropy
tion in terms of the concentration because, in this approach, the are directly related to the change in composition of the material,
crystallization kinetics are expressed in an integrated form rather which is moisture in the case of water-induced crystallization.
than as a function of reactant concentration. Therefore, with the Chen and Xie (1997) created a drying ngerprint, a unique function
above limitations, it is unclear if the WLF equation is able to predict for each material that expresses the relationship between the
high-temperature crystallization accurately in a quantitative changes in activation energy for drying as a function of the mois-
manner. ture content. A similar approach might be taken to create a unique
Another approach to modeling solid-phase crystallization is the function that relates the activation energy for crystallization to the
Avrami equation, which assumes that negligibly small droplets of change in moisture content and temperature, as a type of nger-
the stable phase nucleate from the metastable background; the print for the crystallization kinetics of a material. Sorption
droplets subsequently grow independently without substantial kinetics of various materials, including lactose, have been widely
deformation, and the stable phase is pictured as randomly placed, studied (Paterson and Bronlund, 2004; Jouppila and Roos, 1994a)
freely overlapping, growing spheres (Roos and Karel, 1990). and effectively modeled before (Jouppila and Roos, 1997; Haque
Although it has been shown, by molecular-dynamics simulations, and Roos, 2004; Omar and Roos, 2007) using a three-parameter
that there is some theoretical basis for applying the Avrami equa- GAB equation (Anderson, 1946; de Boer, 1995; Guggenheim,
tion to solid-phase crystallization (Novotny et al., 2000; Ramos 1995) based on a multilayer adsorption model. It represents a ther-
et al., 1999), often considerable difculty is faced in applying this modynamic model based on multi-layer condensation, and it has
theory in practice (Kedward et al., 2000). The applicability of the been successfully applied to a wide range of food and other mate-
Avrami equation has been debated, since this equation does not rials (Van den Berg, 1985). In thermodynamic terms, the enthalpy
explicitly account for the effect of temperature when used as a cor- of activation is related to the moisture content of the material by
relation for tting data from isothermal crystallization experi- the energy of interaction between the monolayer and multilayer
ments (Langrish, 2008). Roos and Karel (1992) tested the molecules. The decrease in interaction energy between monolayer
applicability of the Avrami equation by measuring the crystalliza- and multilayer molecules causes the enthalpy to decrease during
tion rate of amorphous lactose using water-induced crystallization the process of crystallization and releases moisture. Crystallization
and found that the equation did not t the crystallization process of amorphous sugars releases a quantity of heat, which is depen-
very well. dent on the moisture content (Roos and Karel, 1991a). Since the
The physical process of crystallization consists of two main change in particle moisture content has been successfully modeled
steps (Tamman, 1926), nucleation and crystal growth. Both the before with the GAB equation, the corresponding energy (enthalpy)
WLF and Avrami equations do not distinguish between the two change, from energy-mass equivalence, can be modeled using the
processes and instead lump them together. The current level of same form of the equation. Also, since the activation enthalpy
empiricism means that considerable experimental work is re- and entropy follow enthalpyentropy compensation in lactose,
quired for new materials due to the lack of physical understanding the GAB equation can be used to model the activation entropy as
that restricts the prediction of solid-phase crystallization behavior well, as a function of the particle moisture content. However, the
from rst principles. A new way of quantitatively modeling the constants in the equation for modeling the activation enthalpy
kinetics of solid-phase crystallization may be a reaction engineer- and entropy for the process are likely to be very different. This pa-
ing approach, by viewing it as an activated-rate process, where it per explores the potential for applying a transition-state reaction
might be possible to quantitatively express the kinetics of crystal engineering approach to analyzing water-induced solid-phase
growth separately from nucleation in a rate form rather than an crystallization in comparison with the WLF equation.
integrated one (Langrish, 2008).
Both the Arrhenius and Eyring equations describe the tempera-
ture dependence of reaction rates. The Arrhenius equation is based 2. Materials and methods
on the empirical observation that rates of reactions increase with
temperature, while the Eyring equation is based on a transition- Samples of dried lactose powders have been produced using a
state model. According to the transition-state model, the reactants Buchi-290 laboratory-scale spray dryer (Buchi, Flawil, Switzer-
reach an unsteady intermediate state on the reaction pathway be- land). The spray-drying conditions were kept at the following
tween reactants and products. An energy barrier exists between values based on previous work by Chiou et al. (2008) and Chiou
the reactants and the products on the reaction pathway that deter- and Langrish (2008) to produce highly amorphous powders:
mines the minimum energy required for the reaction to occur. This
minimum energy is known as the activation enthalpy or activation Inlet air temperature: 134 C
energy. The Eyring equation can be expressed as: Aspirator rate: 100% (0.0149 kg/s)
Atomizer air-ow rate: 52 mm (19.9 L/min)
      Pump rate: 23% (0.000106 kg/s)
k DH 1 kB DS
ln   ln 1 Solution concentration: 9.09% w/w
T R T h R
The moisture sorption behavior of the freshly spray-dried lac-
where k is the reaction rate constant, kB is Boltzmanns constant, h is tose samples was then determined at different temperatures, rang-
Plancks constant, DS and DH are the entropy and enthalpy of acti- ing from 15 C to 40 C, using water-induced crystallization (WIC).
vation, respectively, T is the absolute temperature and R is the uni- The method for WIC was to place the sample on a Petri dish and
versal gas constant. A plot of ln (k/T) as a function of 1/T produces a take mass measurements every minute with an analytical balance
DH 

straight line of the form
 y = mx + b, where the slope (m) is  R (Mettler-Toledo AB204S, four decimal gure analytical 0.0001 g)
and intercept (b) is ln khB DRS . The enthalpy and entropy of acti- to study the change in moisture content as a function of time. A
vation for the reaction can be calculated from the temperature and controlled humidity environment with a saturated sodium chlo-
the reaction rate constant. ride solution (75% relative humidity, Winston and Bates, 1960)
D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700 693

Fig. 1. Water-induced crystallization at a constant temperature showing the Fig. 2. Variation of lactose moisture content with time during solid-phase
sorption peak, the initial moisture content and the equilibrium moisture content. crystallization at three different temperatures in water-induced crystallization
with a relative humidity of 75%.

and a constant temperature (15 C, 25 C or 40 C) was used. The Crystallization is assumed to commence after the highest mois-
moisture contents of the particles were characterized specically ture content (peak) in Fig. 2 (Buckton and Darcy, 1995; Burnett
in terms of the nal moisture content, which refers to the moisture et al., 2004). Considering that the degree of crystallinity is zero at
content of the particles when they are crystalline (the nal equilib- the peak of the curve (highest moisture content), corresponding
rium moisture content), and the moisture sorption percentage, to the start of crystallization, and that the degree of crystallinity
which is the percentage change in weight from the sorption peak is unity at the crystalline state, corresponding to the bottom of
to the nal equilibrium moisture level. Fig. 1 shows the sorption the curve, the variation of the degree of crystallinity with time
peak, the initial and the nal equilibrium moisture content in a has been shown in Fig. 3.
general sorption curve from a water-induced crystallization
experiment. 3.2. Analysis of experimental data
In order to model the rate process for the solid-phase crystalli-
zation of lactose, water-induced crystallization experiments were In order to analyze the experimental data, it is necessary to con-
performed at three different temperatures of 15 C, 25 C and sider both the order of the crystallization process and the rate con-
40 C and a relative humidity of 75% using the same sample of stant, which will be presented and discussed further in the
freshly spray-dried lactose. following sections.

3.2.1. Reaction order


3. Results and discussion Experimentally, the order of the reaction for the solid-phase
crystallization of lactose can be determined from data on water-in-
3.1. Experimental data duced crystallization at different temperatures. In general, for a
reaction in which only the mass of a single component changes,
The variations in moisture content with time during water- the reaction-rate equation can be written as follows:
induced crystallization for the same sample at three different tem-
dX
peratures from 15 C to 40 C have been shown in Fig. 2. kXn 2
It was observed that the sample mass increased due to water dt
vapor sorption and then, after a certain period of time, the sample where n is the order of the reaction, [X] is the moisture content at
mass steadily decreased. This characteristic feature of mass loss each point in time, t is the time from the start of the reaction
has been well documented and has been previously assigned to (min), and k is the reaction-rate constant. An implicit assumption
the crystallization of amorphous lactose (Buckton and Darcy, here is that the extent of water loss is proportional to the extent
1995; Burnett et al., 2004; Price and Young, 2004). The lag between of the reaction, and the rate of the reaction is the rate of change
the increase in moisture content and the point where moisture loss in the moisture content after the start of the crystallization process
is observed has been taken as the onset time for crystallization. (after the peak in the moisture sorption curve). If the reaction rate
After the crystallization is complete, the moisture content reaches (d[X]/dt) is plotted against the moisture content [X] at each point
a constant level. The characteristic moisture sorption peaks were in time, then the order of the reaction can be determined from
0.088 g/g, 0.070 g/g and 0.036 g/g dry mass for temperatures of the shape of the curve. From the water-induced crystallization
15 C, 25 C and 40 C, respectively. It was also observed that the experiments, the solid-phase crystallization results of lactose were
time for crystallization decreased with an increase in the temper- analyzed to assess if they followed rst-order reaction kinetics.
ature. The crystallization times were 1000 min, 600 min and Figs. 46 shows the results from analyzing the WIC data at 25 C
350 min for temperatures of 15 C, 25 C and 40 C, respectively. using rst-order, second-order and third-order reaction kinetic
Hence, this suggests that less moisture was required to overcome models, respectively.
the activation energy barrier for crystallization at higher The results show that the plot for the reaction rate against the
temperatures. moisture content [X] using a rst-order rate model has given a
Table 1 shows the comparison between the crystallization straight line, suggesting that crystallization follows rst-order
times and the moisture sorption peaks at 25 C and different rela- kinetics. Plotting the reaction rate with the second and third-order
tive humidities for spray-dried lactose obtained from different reaction models has given curved lines, indicating that a second or
authors. The differences in the moisture content peaks and the third-order kinetic model is not valid for the solid-phase crystalli-
crystallization times here may be mainly due to the differences zation of lactose. The results of the analysis were same for the
in the relative humidities. other temperatures (15 C and 40 C) when rst, second and
694 D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700

Table 1
Crystallization time and moisture sorption peaks at 25 C obtained from moisture sorption proles of spray-dried lactose at different
relative humidities.

Authors Relative humidity (%) Moisture sorption peak (%) Crystallization time (min)
Burnett et al. (2004) 55 12 350
Price and Young (2004) 58 11.5 360
Das and Langrish (present work) 75 7.2 560

Fig. 3. Changes in the degree of crystallinity as a function of time during solid-


phase crystallization for three different temperatures. Fig. 6. Analysis of WIC data for the reaction rate as a function of the cube of the
moisture content [X] using a third-order reaction kinetic model.

3.2.2. Reaction rate constant


The statistical thermodynamic version of activated complex
theory has motivated an approach in which the activation process
is expressed in terms of thermodynamic functions. According to
the Eyring equation for activated complex theory (Atkins and de
Paula, 2002),
          
k kB DS DH 1
ln ln  3
T h R R T

where kB is Boltzmanns constant (1.381  1023 J/K) and h is


Planks constant (6.626  1034 J s), T is the temperature in K, R is
Fig. 4. Analysis of WIC data for the reaction rate as a function of the moisture the universal gas constant (8.3144 J mol1 K1), DS is the entropy
content [X] using a rst-order reaction kinetic model.
of activation (J mol1 K1) and DH is the enthalpy of activation
(J mol1).
The reaction rate constants (k) of the WIC experiments at 15 C,
25 C and 40 C have been calculated from the initial concentration
using the rst-order reaction kinetic equation (Eq. (2)). The enthal-
py and entropy of activation have then been obtained from the
slope and intercept of the Eyring equation (Eq. (3)) using least-
squares linear regression of ln (k/T) as a function of 1/T for the three
different temperatures of 15 C, 25 C and 40 C. Each of the exper-
iments was repeated three times to measure the uncertainties in
the values of the reaction rate constant. The reaction rate constant
k for each of the temperatures (15 C, 25 C and 40 C) has been
found to be 8  105 3  105 s1, 1.4  104 7  105 s1 and
3  104 1  104 s1, respectively. The predicted k at 60 C has
been obtained by extrapolating the line backwards to that temper-
Fig. 5. Analysis of WIC data for the reaction rate as a function of the square of the ature and has been found to be 7  104 s1. Table 2 shows the
moisture content [X] using a second-order reaction kinetic model. reaction rate constants obtained from the WIC experiments at
the different temperatures. Fig. 7 shows the linear regression of
third-order reaction models were used. It has been reported by Eq. (3) (ln (k/T) as a function of 1/T) with the slope and the
other authors before that solid-phase crystallization of carbohy- intercept.
drates follows a rst-order reaction kinetic model (Roos, 2003). The predicted value of ln (k/T) at 60 C has been found from the
In 1995, Roos found that carbohydrates are generally miscible with Activated Rate Theory in Fig. 7 to be 9 1 by extrapolating the
water and show rst-order phase transitions, including crystalliza- best t line obtained from the experimental data for the three dif-
tion. However, Schmitt et al. (1999) used a reaction order of three ferent temperatures. The crystallization rate constant k, has been
to estimate the crystallization kinetics of amorphous lactose in the calculated from the value of the predicted value of ln (k/T) and
presence and absence of seed crystals. The results here (rst-order has been found to be (7 2.5)  104 s1 at a temperature of
kinetics) are in line with the most recent ndings regarding the 60 C and a relative humidity of 75%. From the slope and the inter-
reaction order. cept of the regression line, the enthalpy of activation for solid-
D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700 695

Table 2
Crystallization rate constants (k) from the WIC experiments using the Activated Rate Theory.

15 C 25 C 40 C 60 C
1 5 1 4 1 4 1
Reaction rate constant k (s ) from WIC experiments using Activated Rate Theory 8  10 s 1.4  10 s 3  10 s 7  104 s1 (predicted)

Fig. 7. Linear regression of the Eyring equation showing the slope and the intercept for the WIC data at three different temperatures.

phase crystallization has been found to be 39 2 kJ mol1. The en- values at the peak for the WIC experiments at the three tempera-
tropy of activation is 156 6 Jmol1 K1. tures with the activation enthalpy value found experimentally
Table 3 shows the standard uncertainties in the slope and inter- (39 2 kJ mol1) discussed in the previous section. The moisture
cept of the regression line and the effect of these uncertainties on contents (X) when crystallization began in the WIC experiment (at
the calculated enthalpy and entropy of activation. The standard the peak) were 0.036, 0.070 and 0.088 (g/g dry weight) for the tem-
uncertainty u(y) of a measurement result y is the estimated stan- peratures of 40 C, 25 C and 15 C, respectively. The activation en-
dard deviation of y. thalpy should t all the three X (moisture content) values in Eq. (4)
In 2007, Ibach and Kind studied the crystallization kinetics of by using the three parameters m1, c1 and k1. Using the three water-
amorphous lactose, whey-permeate and whey powders and found sorption records for the three temperatures, three equations were
that the crystallization rate constant k increased with increasing obtained as follows:
temperature. They found that the activation energy for the solid-
m1 c1 k1 0:088
phase crystallization of pure lactose at relative humidities between 39000  2000 5
1  0:088k1 1  0:088k1 0:088c1 k1
70% and 80% was 40 kJ mol1, which is similar to the experimental
value obtained from the WIC experiments here using the activated
m1 c1 k1 0:07
rate theory (39 2 kJ mol1). 39000  2000 6
1  0:07k1 1  0:07k1 0:07c1 k1
3.3. Modeling the activation enthalpy and activation entropy of
m1 c1 k1 0:036
crystallization 39000  2000 7
1  0:046k1 1  0:046k1 0:046c1 k1
The GAB equation has been used to model the thermodynamic Solving Eqs. (5)(7), the values of the constants m1, c1 and k1 of the
variables, including the enthalpy and entropy of activation, as a enthalpy equation are 21,000 2000, 16.7 2 and 4.7 0.6,
function of the moisture content during the crystallization process. respectively.
The equation for the enthalpy of activation is shown in Eq. (4). Similarly, the equation for the activation entropy, as modeled
m1 c1 k1 X with the GAB equation, has been shown in Eq. (8), where m2, c2
DH  4 and k2 are the three constants:
1  k1 X 1  k1 X c1 k1 X
m2 c2 k2 X
Here DH is the activation enthalpy; X is the moisture content of the DS 8
1  k2 X 1  k2 X c2 k2 X
particle; m1, c1 and k1 are the three parameters of the GAB equation.
In the equation, m1 is the monolayer activation enthalpy, while c1 Here X is the moisture content of the material (g/g dry weight). The
and k1 are parameters that depend on the temperature (Van den parameter m2 refers to the activation entropy of the monolayer,
Berg, 1985). The values of the constants m1, c1 and k1 in the enthal- while c2 and k2 are parameters related to monolayer and multilayer
py equation can be obtained by correlating the moisture content properties (Kaymak-Ertekin and Gedik, 2004). The values of the
constants m2, c2 and k2 for the entropy equation can be obtained
by comparing the moisture content values at the peaks for the
Table 3
Standard uncertainties in enthalpy and entropy of activation.
WIC experiments at the three temperatures with the activation en-
tropy value found experimentally (156 6 J mol1K1). Equating
Coefcients Standard uncertainties the experimental entropy similarly, in Eq. (8), with the moisture
Slope, (m) 4600 230 content peaks for the three temperatures, three equations have
y-intercept, (c) 4.99 0.77 been obtained:
Correlation, (r) 0.8
DH (J mol1) 39,000 2000 m2 c2 k2 0:088
DS (J mol1 K1) 156 6 156  6 9
1  0:088k2 1  0:088k2 0:088c2 k2
696 D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700

m2 c2 k2 0:070
156  6 10
1  0:072k2 1  0:072k2 0:072c2 k2

m2 c2 k2 0:036
156  6 11
1  0:036k2 1  0:036k2 0:036c2 k2
From the least-squares analysis of the experimental moisture
contents and activation entropy for three different temperatures,
the constants m2, c2 and k2 of the activation entropy equation are
95 10, 16.7 2 and 4.7 0.6, respectively. Fig. 8 shows the
variation in the enthalpy of activation with the moisture content
during crystallization using Eq. (4). All the results for different tem- Fig. 9. The variation in the entropy of activation for lactose crystallization as a
peratures overlap on the same curve, suggesting that this theory function of moisture content.
accounts for these variations in enthalpy with changing tempera-
ture and moisture content.
Fitting a function to these data and to this curve, the relation-
ship between the enthalpy of activation and the moisture content
can be written as,
2100016:74:7X
DH  12
1  4:7X1  4:7X 16:74:7X
The increase in the activation enthalpy (activation energy) with
the decrease in the moisture content during crystallization sug-
gested that the binding energy needed for the formation of an acti-
vated complex decreased as the moisture content decreased during
the crystallization process. Fig. 9 shows the variation in the entro-
Fig. 10. The variation in the Gibbs free energy of activation for lactose crystalli-
py of activation with the moisture content during crystallization
zation as a function of moisture content for three different temperatures of 15 C,
using Eq. (8). As with Fig. 8, the consistency of the theory is sug- 25 C and 40 C.
gested by all the data lying on a single smooth curve for different
temperatures and moisture contents.
Fitting a function to these data and to this curve, the relation-
ship between the entropy of activation and the moisture content
can be written as,
9516:74:7X
DS 13
1  4:7X1  4:7X 16:74:7X
The entropy of activation decreased with the decrease in the
moisture content during crystallization. This behavior is expected
because entropy measures the degree of randomness or disorder
in a system, and, as crystallization proceeds, the particles become
drier, with more restricted molecular movement. The Gibbs free
energy of activation has been calculated for each point of moisture
content during crystallization using the GibbsHelmholtz equation
Eq. (14).
DG DH  T  DS 14
The variation in the Gibbs free energy of activation with mois- Fig. 11. Enthalpyentropy compensation effect during solid-phase crystallization
ture content during crystallization for different temperatures of of dried lactose particles.
15 C, 25 C and 40 C has been shown in Fig. 10.
From the tted function in Eqs. (12) and (13), the relationship
between the Gibbs free energy of activation and the moisture con- 2100016:74:7X
DG
tent can be written as, 1  4:7X1  4:7X 16:74:7X
9516:74:7X
 T: 15
1  4:7X1  4:7X 16:74:7X
Given that m1/m2 = 221 K, from Eqs. (4) and (8), Eq. (15) may be
simplied to give,

 
T
DG DH 1  16
221
It is observed that the free energy increases as the moisture
content decreases, which suggests that the formation of the acti-
vated complex for solid-phase crystallization becomes more dif-
Fig. 8. The variation in the enthalpy of activation for lactose crystallization as a cult as the reaction proceeds. Temperature does not have
function of moisture content. signicant effect on the Gibbs free energy of activation, since the
D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700 697

three temperature curves completely overlap in Fig. 10, as would


be expected from previous experience (Crofts and Wang, 1989;
Sharma and First, 2009) for activated reactions.
Given that temperature does not have signicant effect on the
Gibbs free energy an isokinetic temperature (compensation effect)
was evaluated. In Fig. 8 from Eq. (4), the enthalpy of activation in-
creases with a decrease in the moisture content during crystalliza-
tion, whereas in Fig. 9 from Eq. (8), the entropy of activation
decreases with a decrease in the moisture content, showing an en-
thalpyentropy compensation effect during the process of lactose
solid-phase crystallization. Hence, solid-phase crystallization of
lactose follows enthalpyentropy compensation and the Gibbs free
energy, being equal to the difference between the enthalpy of acti-
vation and the product of the temperature with the entropy of acti- Fig. 12. Inconsistency in the estimated logarithmic values of the rates of crystal-
vation, is not affected by the temperature. Fig. 11 shows the lization at the glass-transition temperature as a function of moisture content from
enthalpyentropy compensation effect for lactose during solid- the analysis of experimental data at 15 C, 25 C and 40 C.
phase crystallization.

glass-transition temperature (Tg) and the material temperature


3.4. Inconsistencies in the WLF equation and its outcome
(T). The kg values for all the crystallization temperatures were com-
pared, and it was observed that the values of kg varied widely for
The WLF equation (Eq. (16)) suggests that the ratio of the time
15 C, 25 C and 40 C. Fig. 12 shows the inconsistent values for
for crystallization at a particular point (hcr) to the time for crystal-
the rate of crystallization at the glass-transition temperature from
lization at the glass-transition temperature (hg) decreases when
the analysis of experimental data at the three different tempera-
the difference between the material temperature and its glass-
tures using the WLF equation. The rate of crystallization at the
transition temperature becomes sufciently high. The inverse of
glass-transition temperature would be expected to be constant
this ratio, r, is a measure of the impact of the particle tempera-
regardless of how it has been obtained, so the inconsistent values
ture (T) and its glass-transition temperature (Tg) (Chiou et al.,
of kg obtained experimentally here illustrate the unreliability of
2008):
the WLF equation.
   
hcr kg 17:44T  T g
log r log log 17 3.5. Comparing the WLF equation and Activated Rate Theory
hg kcr 51:6 T  T g
The effect of the moisture content on this glass-transition tem- The equation(s) for the Activated Rate Theory relates the rate of
perature can be estimated using the Gordon Taylor equation Eq. solid-phase crystallization to the moisture content and the tem-
(17): perature of the material and shows how the moisture content in
w1 T g1 kw2 T g2 turn changes the enthalpy and entropy of activation, thus affecting
Tg 18 the Gibbs free energy of activation for the crystallization process.
w1 kw2
The Activated Rate Equation(s) has been summarized below:
Here, w1 ; T g1 and w2 ; T g2 are the weight fractions and glass-transi-           
k kB DS DH 1
tion temperatures of the individual components, water and lactose, ln ln  20
T h R R T
respectively. The glass-transition temperature of pure lactose is
101 C (Roos and Karel, 1991b) and that for pure water is 137 C
2100016:74:7X
(Johari et al., 1987). The curvature constant k is equal to 7.42 (Roos, DH  21
1993), which is determined empirically. The weight fraction of 1  4:7X1  4:7X 16:74:7X
water (w1) is related to the moisture content, X, expressed on a
9516:74:7X
dry basis, through the equation w1 = X/(1 + X). Since the moisture DS 22
content varies throughout adsorption and desorption (a typical 1  4:7X1  4:7X 16:74:7X
sorption curve is given in Fig. 1), the corresponding glass-transition Eq. (3) shows the correlation between the rate of crystallization
temperature varies accordingly. (k) with the enthalpy (DH) and entropy of activation (DS) and the
To check for consistency in the WLF equation, the rate of crystal- temperature (T) based on the transition state model of Eyring
lization at the glass-transition temperature (kg) estimated from the equation. Eqs. (12) and (13) correlate the enthalpy and entropy
experimental data should be same for all the temperatures. The of activation, respectively, as a function of the moisture content
rates of crystallization (k) for three different temperatures (15 C, for solid-phase crystallization, and the values for the enthalpy
25 C and 40 C) were assessed using the relation, k dh=dt where and entropy of activation are specic to the solid-phase crystalliza-
h is the degree of crystallinity at time t, assuming that the material tion of lactose.
was completely amorphous (degree of crystallinity, h = 0) at the Table 4 compares the crystallization rate constant (k) obtained
peak of the sorption curve (Fig. 1) and one hundred percent crystal- from WIC experiments using the Activated Rate Theory, and the
line (degree of crystallinity, h = 1) at the bottom of the sorption k value from the WLF equation, with that (k) of the experimental
curve when the moisture content becomes constant with respect data from Haque and Roos (2005). The reaction rate constant (k)
to time. The WLF equation can be expressed as follows: values were calculated experimentally from the WIC experiments
 17:44T  T g at 15 C, 25 C and 40 C using the Activated Rate Theory, as shown
log kg logk  19 in Table 2. At 60 C, k has been predicted by extrapolating the line
51:6 T  T g
in Fig. 7 backwards to that temperature, giving a value for k of
The logarithmic value of the rate of crystallization at the glass- 7  104 s1.
transition temperature (log kg) was calculated from the rate of crys- The rates of crystallization (k) for three different temperatures
tallization at the each local point (k) of the sorption curve, the (15 C, 25 C and 40 C) were assessed using the WLF equation
698 D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700

Table 4
Comparison of crystallization rate constants from WIC experiments, using the Activated Rate Theory, with the k value from the WLF equation.

15 C 25 C 40 C 60 C
1 5 1 4 1 4 1
Reaction rate constant k (s ) from WIC experiments using Activated Rate Theory 8  10 s 1.4  10 s 3.2  10 s 7  104 s1 (predicted)
Reaction rate constant k (s1) using WLF equation 2.5  105 s1 6  105 s1 1.1  104 s1 1.7  104 s1 (predicted)
Experimental reaction rate constant k (s1) from Haque and Roos (2005) 1.3  104 s1

Eq. (14) described earlier in Section 3.4. Using the WLF equation, at the peak moisture content have sufcient activation energy to
the k values were found to be 2.5  105 s1, 6  105 s1 and initiate the process of crystallization, which starts by expelling
1.1  104 s1 at temperatures of 15 C, 25 C and 40 C, respec- the moisture stored within the high energy state particles as de-
tively. The reaction rate constant at 60 C was found to be picted in Fig. 2 of the paper. This phenomenon enables the mole-
1:7  104 s1 by extrapolating the line to that temperature. Com- cules of the particles to arrange themselves from a high energy
paring the reaction rate constants in Table 2 for lactose solid-phase amorphous state to a low energy crystalline state by expelling
crystallization from the experimental data of Haque and Roos moisture. So, the mechanism for the process of solid-phase crystal-
(2005) shows that the value of k (0.48 h1 equivalent to lization in dried materials can be viewed as an Activated Rate pro-
1.3  104 s1) at a relative humidity of 76.1% at room temperature cess wherein the amorphous particles adsorbs moisture until it
is close to the k value (1.4  104 s1) at 25 C and 75% RH from the reaches a peak moisture content, marked by a high energy
Activated Rate Theory, but very different from the k value obtained activated state, followed by the desorption of water and a steady
using the WLF equation. decrease in the energy stored within the particles, which corre-
The WLF equation is an empirical equation that takes into ac- sponds to them being arranged into a low-energy structured crys-
count the effects of time and temperature on the rate of crystalli- talline form until a constant moisture content is reached, that
zation, but the function (TTg) does not represent a physical marks the completion of crystallization. Fig. 13 shows the sche-
driving force for the crystallization process. The WLF equation is matic energy levels within the particles during crystallization, cor-
based on the principle that the rate of crystallization varies with responding to the adsorption of moisture, to reach a high energy
this function (TTg), which itself varies as crystallization proceeds, activated state at the highest moisture content, and subsequent
because the moisture content varies and changes the glass-transi- expulsion of moisture and a decrease in the internal energy of
tion temperature simultaneously. The equation gives inconsistent the particles causing them to form lower energy structured
values of kg experimentally, while it is expected that the crystalli- crystals.
zation rate at the glass-transition temperature (kg) would be con- The enthalpy and entropy are related to the activity of thermal
stant regardless of the method by which it is obtained. Unlike energy lost and gained by the particles in a high energy activated
the WLF equation, the Activated Rate equation (based on a transi- state. The enthalpy being the total heat content, and the entropy
tion-state model) overcomes these limitations and accounts for the being the measure of the randomness or disorder within the parti-
effects of both the temperature and moisture content (composi- cles, both the components are Activated Rate equations directly re-
tion). Moisture content acts as a key factor in the physical process lated to the thermal energy. The moisture content, among other
of crystallization and affects the enthalpy and entropy of activation components, is a contributing factor to the phenomenon of thermal
for the process. The experimental crystallization rate constant k energy lost and gained during the process of crystallization. The
(1.3  104 s1) in Table 4 obtained by Haque and Roos is closely process of solid-phase crystallization depends on both the temper-
similar to the value of k obtained from the Activated Rate Theory ature and moisture content, and the moisture in itself cannot de-
(1.4  104 s1) at the same temperature and relative humidity ne the physical process of crystallization. The GAB equation has
but signicantly different from the k value obtained from the been used to relate the energy level of the particle to the moisture
WLF equation 6  105 s1 , which supports the better predictive content. Thus the Activated Rate Equations dene the phenomenon
performance of the new equation. The Activated Rate equation of solid-phase crystallization, considering the energy level con-
overcomes the limitations of the WLF equation and provides a uni- tained within the particles irrespective of their chemical composi-
ed solution that takes into account the fundamental effects of tion. Hence, we may also say that the chemical composition relates
both temperature and moisture content on the kinetics of solid- the thermodynamic factors (enthalpy and entropy) to the rate of
phase crystallization. crystallization.
The Activated Rate Theory was not developed to t data to the
Eyring equation since the Eyring equation itself is a universally-ac-
cepted equation that describes the temperature and thermody-
namic dependence on reaction rates. We have found that
experiments conducted on crystallization appear to follow the pat-
tern of the Eyring equation. Moreover, the use of lactose for the
study enabled the contribution of moisture to crystal formation
to be understood, which physically corresponds to the activated
state of the particles from the Eyring equation. In Fig. 2, the so-
lid-phase crystallization behavior of lactose was monitored and
plotted using Water Induced Crystallization (WIC) at three differ-
ent temperatures of 15 C, 25 C and 40 C with a constant relative
humidity of 75%. In all the three cases, it was observed that the
plotted curves followed a similar pattern, which is a constant rise
in moisture content to a peak followed by a steady decline in the
moisture content until a constant value is reached, representing
the formation of crystals. The experiments suggested the behavior
of reaching an activated state before subsequently forming crys- Fig. 13. Schematic diagram showing the energy level within the particles during
tals. Considering these factors, it was deduced that the particles crystallization.
D. Das, T.A.G. Langrish / Journal of Food Engineering 109 (2012) 691700 699

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