RJ SPRING RUBBER AND METAL

PARTS MFG. CORP.

Company Profile Presentation
CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES &

EQUIPMENT

FUTURE PLANS

Page 2
BUSINESS PROFILE
Business Trade Name : RJ Spring Rubber and Metalparts Mfg. Corp.

Business Address : 171 Natl Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City

Nature of Business : Manufacturer

Plant and Office Area : Plant : 900 sq.m / Office : 100 sq.m

Date Established : September 1994

Kind of Ownership : Corporation

(02) 658-19-87 ; (02) 658-19-51 ; (02) 473-04-33 ; (02) 387-93-15

Contact Numbers :
Fax : (02) 212-05-31

Email : Sales@rjspringrubber.com / rjspringrubber@yahoo.com

Website : www.rjspringrubber.com
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ABOUT US
Company History and its Operation
As RJ SPRING RUBBER & METAL PARTS MFG., CORP., faces the 21st century, the company takes pride in its work
by using the latest and updated technology available.

Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG., CORP.,
(formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to
various clients, serving the clients according to their needs.

We believe that well be able to compete globally in the near future since it is the companys vision to become a highly
respected fabricator and producer of various rubber and metal spring components/items.

The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner.
At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances,
Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER
SATISFACTION. In this regard, it is thus projected, that it wont take too long for RJ to rise into prominence and gain
the stature as one of the most reliable and prestigious player in the manufacturing industry.

The company safety and product quality. An open communication policy is practiced throughout the company wherein
the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage,
RJs production is strongly determined to lead in this industry by its new management style and system of operation.
Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on
work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident
reported.

As of Today, the company is already ISO 19001:2000 & ISO 14001:2004 Certified under SGS Philippines.
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MISSION AND VISION
QUALITY AND ENVIRONMENTAL POLICY

We, at RJ SPRING RUBBER & METAL PARTS MFG., CORP., believe that the establishment of an effective
quality and environmental management system will help our company achieve its vision of becoming a highly
respected fabricator and manufacturer of various rubber and metal spring components/items.

The company is strongly determined to lead in this industry by providing satisfaction to our customers and
complying with all applicable environmental laws and other requirements that we subscribe to. We will
achieve this by:

Addressing the needs and expectations of our customers in a timely manner;

Continually improving our processes and manpower through innovation training

Continually raising quality and environmental awareness within the Company and our customers & suppliers
as well;

Developing sound practices for effective waste management and proper consumption of electricity .

It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are
for the continual improvement of the quality and environmental management system.

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Purpose, Scope and Applicable Standards
Purpose and Scope
This Integrated Quality and Environmental Management System Manual documents RJ Spring
Rubber & Metal Parts Mfg., Corp., quality and environmental systems as a company engaged in the
manufacturing industry, to demonstrate the companys commitment to consistently provide products
and services that meet customer and regulatory requirements, prevent pollution, and continual
improvement.

This manual establishes compliance with the standards listed in the Applicable Standards
section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ
Spring Rubber & Metal Parts Mfg., Corp., in its Rizal office/plant manufacture of spring and rubber.

Applicable Standards

ISO 9001: 2000, Quality Management System

ISO 14001: 2004, Environmental Management Systems
Exclusion:
ISO 9001:2000 Section 7.3 Design and/or Development, including all subsections within these clauses.

ISO 9001:2000 Section 7.5.2 Validation of Processes for Production and Service Provision and all
subsections within these clauses.
Justification: RJ Spring Rubber & Metal Parts Mfg., Corp., does not design or develop the products it
produces. All product specifications are defined by customers.
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Certification, Awards and Recognition

Certified by ISO : 14001:2004 and 9001:2000

2006 Outstanding Local Suppliers Isuzu Philippines Corporation

Best in Quality Award Sharp Philippines Corporation
2004 Appreciation Award for Excellence Sharp Philippines Corporation
Page 7 2009 ZERO Delay in Delivery Isuzu Philippines Corporation
BUSINESS PROCESS CHART
Customer
Business
Planning
Order Handling

Warehousing &
Manufacturing Admin
Maintenance

Inspection & Subcon Plating &

Delivery Testing

Review and
Management Responsibility & Improvement
Resource Management Plan Customer
Product/Service Realization (Do)

Monitoring & Measurement (Check-Act)

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PRODUCT SALES CONTRIBUTION

Page 9
PART SALES CONTRIBUTION

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CUSTOMER SALES AND CONTRIBUTIONS

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 MAJOR CUSTOMERS

France

Its Precision Ltd. Singapore

Autoventions Marketing Corp.
OE Works Thailand
Page 12
Interphil Laboratories.
TARGET CLIENTS

1 Automotive Industries

2 Electronics Industries

3 Bottling Companies

4 Food Companies

5 Construction Industries

6 Pharmaceuticals

7 Hardware

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES &

EQUIPMENTS

FUTURE PLANS

Page 14
PRODUCT CATEGORIES

Springs
Spring

BENDED WIRES

Stamping Parts

Rubber

Fabrication

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SPRING PRODUCTS

Tension Spring

Compression Spring
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SPRING PRODUCTS

Coil Spring

Danly Spring
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SPRING PRODUCTS

Special Type Spring Torsion Spring

Extension Spring Hose Clips

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PRODUCTS CATEGORIES

Spring

BENDED WIRES

Stamping Parts

Rubber

Fabrication

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BENDED WIRES PRODUCTS

Seat Frames

Doorlinks Star Type Ring

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PRODUCT CATEGORIES

Spring

BENDED WIRES

Stamping Parts

Rubber

Fabrication

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STAMPING PARTS PRODUCTS

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PRODUCTS CATEGORIES

Spring

BENDED WIRES

Stamping Parts

Rubber

Fabrication

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RUBBER PRODUCTS

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RUBBER PRODUCTS

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PRODUCT CATEGORIES

Spring

BENDED WIRES

Stamping Parts

Rubber

Fabrication

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FABRICATION

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES &

EQUIPMENTS

FUTURE PLANS

Page 28
PRODUCT APPLICATION

Adjuster Spring

Seat Frames
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PRODUCT APPLICATION

Bracket for Step Board

Star Type Ring

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Battery Clamp
 PRODUCT APPLICATION

Battery Clamp and Tension Rod Battery Carrier

Rubber for Assist Grip (Finisher Assist Grip)

Rubber Mud Guard Skirt Buffer Door
Doorlinks

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Hoseclip and Rectagular Washer
CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES &

EQUIPMENTS

FUTURE PLANS

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STRATEGIES

SUCCESS
CHEAPER COST Completely
RESPONSE TO CUSTOMERS COMPLAIN Check

ISO 9001 REDUCE ACCURATE &

RE-USE,RECYCLEONTIME= Completely
TOOLS AND EQUIPMENT SUPPORT Find Out

ISO 14001 V.A.V.E DELIVERY TECHNICAL SUPPORT Safety First

5S

D T
Q
U
C E E S
L C A
A O I H
F
L
I
S V
N
I E
E
T T R
C
A
T
Y Y
Y L
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 STRATEGIES
Contingency Plan
Category Potential Risk Containment Plan Preventative Measures
Material shortage due to: 1. Give 3 months forecast to suppliers
Maintain Stock Level Finish Goods 2. Regular Visits to local suppliers
Material 1. Delivery Delay
1 month Buffer Stock 3. Monitor suppliers performance on a monthly
2. Uncontrollable Reason basis

1. Strictly follow machine preventive maintenance

1. Conduct Trial for alternative machine
program
Machine Machine Breakdown 2. Keep back up sub con incase
2. Maintain stock of commonly used spare parts of
alternative machine is available
machines

Conduct Immediate mold repair Conduct mold preventative maintenance

Mold Mold Damage
1. Rj spring has internal mold repair capability after each production
1. Strengthen labor management council activities.
Line Stoppage due to labor 2. Regular LMC meetings (twice a month) to
Man problem discuss LMC concerns and to address labor
issue

1. Continue conducting substation preventative

Power Electrical Supply Standby Generator is available incase of maintenance
Outage breakdown power outage 2. Quarterly check up of electrical circuit breakers
to check for any abnormality

1. Continue to implement monthly 5s & safety

patrol to verify that all safety measures are
Implement Emergency Response implemented.
Fire Occurrence of Fire
Procedure
2. Strictly follow external audit advise and
improvement suggestions.

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Machines and Equipments
Mechanical Power Press

Die Size
Date
Brand Tons Type Die Clearance Machine Qty.
Purchased Min Max

Japan Jan. 2002 10 Mech. Power Press 8 6 8 2

Japan Jan. 2002 25 Mech. Power Press 14 11 14 2
Japan Nov. 2008 60 Mech. Power Press 29 15 17 1
Japan Nov. 2008 30 Mech. Power Press 16 12 14 1
Taiwan Nov. 2008 80 Mech. Power Press 20 16 18 1
Japan Jan. 2009 150 Mech. Power Press 1

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Machines and Equipments
Rubber Press

Mould Size
Date
Brand Capacity Type Machine Qty.
Purchased Min Max

Japan May. 2001 3 HP Hydraulic 8x8 14x14 2

Japan May. 2001 3 HP Hydraulic 8x8 14x14 1
Assembled May. 2001 3 HP Semi 6x6 12x12 2
-Hydraulic

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Machines and Equipments
Automatic Coiling Machines

Die Size
Date
Brand Capacity Type/Kind Machine Qty.
Purchased Min Max

Germany Nov. 2008 3 HP Wafios 0.8mm 3.0mm 1

Germany Nov. 2008 3 HP Wafios 1.0mm 3.0mm 1
Germany Nov. 2008 3 HP Wafios 1.0mm 5.0mm 1
Germany Nov. 2008 1 HP Hokuyo 0.3mm 1.0mm 1

- It can produce hundred thousands of spring per day.

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Machines and Equipments
Manual Coiling Machines

Die Size
Date
Brand Capacity Type/Kind Clearance Machine Qty.
Purchased Min Max

Assembled Jan. 2002 1 HP Manual 0.3mm 1.2mm 2

Assembled Jan. 2002 1 HP Manual 1.0mm 3.0mm 4

Assembled Jan. 2002 1 HP Manual 3.0mm 8.0mm 5

Assembled Jan. 2002 3 HP Manual 8.0mm 12.0mm 3

Assembled Jan. 2002 3 HP Manual 12.0mm 50.0mm 1

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Machines and Equipments
Machines for Fabrication (In-House)

Brand Date Purchased Size/Capacity Type/Kind Machine Qty.

Japan Nov. 2008 3 FT/3 HP Conventional Lathe Machine 1

Japan Nov. 2008 6 FT/4 HP Conventional Lathe Machine 1

Japan Jan. 2001 3 FT/3 HP Conventional Lathe Machine 1

Japan Jan. 2004 3HP Vertical Milling Machine 1

Japan Nov. 2008 3HP Conventional Lathe Machine 1

Germany May. 2004 3HP Migweld 1

China Nov. 2008 3HP Power Saw 1

Japan Nov. 2009 Surface Grinder 1

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Technical Support Equipments

Durometer
Digital Caliper
(Hardness Tester)

Micrometer Vernier Height Gauge Digital Weighing Scale

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CONTENTS

COMPANY PROFILE

PRODUCTS

PRODUCT APPLICATION

STRATEGIES, MACHINES &

EQUIPMENTS

FUTURE PLANS

Page 41
Future Plans
ACTIVITY 2010 2011 2012

Allocation of budget for

plant construction at
laguna plant

Start of plant
construction

Transfer of machine &

production line

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Future Plans

LOAD TESTING
MACHINES

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 Future Plans

CNC SPRING MAKING

AND COILING MACHINE

CNC WIRE BENDING

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MACHINE
Page 45