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Part 4 - Absorption
Olav Bolland
Professor
Norwegian University of Science and Technology
Department of Energy and Process Engineering
Sept 2013
1
1
Bolland
Absorption - definition
Absorption - solubility
10 1
1000000
CO2 partial pressure pCO2 [atm]
10 0
100000
10 -1 120 C
10000
10 -2
1000
10 -3 40 C
100
10 -4
10
101-5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Loading [mol CO2/mol solvent]
Chemical solvent
Physical solvent
Partial pressure of CO2
Partial pressure A
Partial pressure B
ph
ch
6000
5000
4000
3000
2000
1000
0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Temperature [C]
7
Chemical Physical
The capacity or solubility shows in practice
The capacity or solubility is sensitive to the
limited sensitivity to the partial pressure of the
partial pressure of the gas to be removed
gas to be removed
High heat of absorption Low heat of absorption
Desorption achieved mainly by temperature Desorption achieved mainly by pressure
increase and in high pressure cases, also by reduction (flashing), and sometimes with
pressure reduction (flashing) additional heating of the solvent
Potential to reduce level of acid gas to a very
Extent of acid gas removal limited
low level
C.W.
C.W.
Stripper/desorber
Fan Absorber
Gas
cooler
C.W.
Feed gas steam
Reboiler
Rich solvent
Lean solvent
9
C.W.
C.W. LP flash
Absorber
Stripper/desorber
HP flash
Reboiler
Rich solvent
Hydraulic Lean solvent
turbine
10
The amine scrubbing process invented by Bottoms in 1930
R. R. Bottoms (Girdler Corp.), Separating acid gases, U.S. Patent 1783901, 1930
Packing material
12
Alkanolamines or amines
R3 x N H x 0 x<3
R CH 2 CH 2 OH and R C H 3
H
RNH 2 prim ary am ine N CH2 CH2 OH
H
CH2 CH2 OH
R2 N H secondary am ine H N
CH2 CH2 OH
CH2 CH2 OH
R2 R ' N tertiary am ine CH3 N
CH2 CH2 OH
13
H
CO2 H 2 O HCO3 H
RNH 2 H RNH 3
RN H 2 C O 2 RN H C O O H
Carbamate
14
R 2 R ' N C O 2 H 2 O H C O 3 R 2 R ' N H
RN H 2 C O 2 RN H C O O H
Carbamate
15
H CH3
AMP N C CH2 OH
H CH3
16
Chemical solvents
Process Solvent Process conditions Chemistry Developer/licensor
Chemical solvents - organic
Econamine FG 40-55/(95-) 120-
Fluor, US
Econamine FG+ Monoethanolamine MEA 130 C, ambient to H
Chemical solvents
Amine Guard II UOP LLC, US
UCARSOL <120 bar CH2 CH2 OH DOW Chemical, US
aMDEA MDEA - methyldiethanolamine pCO2 =2-10 bar CH3 N BASF, Germany
CH2 CH2 OH
ADIP-X
Shell, Netherlands
(MDEA+DIPA)
Abs 80-120C H Fluor, US
Econamine
Diglycolamine [2-(2-amnioethoxy)] Reg 120-140C N CH2 CH2 O CH2 CH2 OH Huntsman
(DGA)
Reg 1,3 2 bar H
Corporation, US
Amines (e.g. MDA or AMP) 200 C O- K +
Flexsorb O C Exxon, US
+ hot potassium carbonate ~14 bar O- K +
Organic activators (amine, glycine) in an
38-150C, R2NH, NH2CH2COOH
Gianmarco- aqueous alkaline solution Gianmarco
atmospheric
Vetrocoke Arsenite (arsenic trioxide ) solution (aqueous Vetrocoke, Italy
pressure K3AsO3, As2O3
sodium or potassium carbonate)
18
20
General guidelines for selecting acid gas
capture technologies
100
Mem branes follow ed by am ines Mem branes
10
Physical solvents, Mixed solvents, Am ines
1
Am ines, Mixed solvents
Adsorption-Moleculer Sieves
0.01
0.0001 0.001 0.01 0.1 1 10
Outlet Concentration %
21
Absorber modelling
G2 L2
The cross-sectional area (AC) and diameter y2 x2
2
(d) of the absorption column can be found H
using the equation of continuity
dz
d2 4 m
m fg fg u0 Ac fg u0 d
4 fg u0 z
1
G1 L1
y1 x1
22
Absorber modelling
G2 L2
The CO2 absorbed by the liquid stream is y2 x2
2
balanced with the reduction of CO2 in the H
gas stream
dz
d L x d G y
z
1
G1 L1
y1 x1
23
Absorber modelling
G2 L2
Molar flux G y2 x2
2
H
m fg n fg kmol
G s m2
MW fg Ac Ac dz
N CO2 K G p ( y yeq )
y1 x1
2
sm
Mass transfer
1 1 He' m 2 s Pa
kmol
K G kG k L
24
Absorber modelling
G2 L2
transfer area (dA) divided by the volume (Ac dz) y2 x2
2
H
dA m2
a m3
Ac dz dz
dy
the height (H) of the column G K G a p ( y yeq )
dz
z
1
G
H y2
dz H G1 L1
dy
K G a P ( y yeq )
y1 x1
0 y1
Absorber modelling
G2 L2
the height (H) of the column, integrated y2 x2
2
y1 yeq
H
G
y2
G
H
y1
KG a P( y yeq )
dy ln
KG a P y2 yeq dz
z
1
G1 L1
y1 x1
26
0 80 %
0 10 20 30 40 50 60
Emission [gram CO2/MJ power]
Comparison of CO2 absorption column height between a coal and natural gas (NG) fired power
plant, both with a net power output of 400 MW including penalty caused by CO2 capture. On
the abscissa is the emission of CO2 to the atmosphere given, and with the straight lines in the
diagram a link to the capture ratio is given.
28
94 %
CO2 capture ratio NG (right)
5000
92 %
4000 90 %
88 %
3000
86 %
2000
84 %
1000
82 %
0 80 %
0 10 20 30 40 50 60
Emission [gram CO2/MJ power]
Comparison of CO2 absorption column volume between a coal and natural gas fired power
plant. Because of the larger flue gas flow rate, the cross-sectional area of the absorber with
natural gas flue gas is about 26% higher than for the coal fired case, leading to a larger
volume of the natural gas flue gas absorber compared to that of the coal-fired case.
29
Solvent loading
The loading is defined as the ratio between number of moles of
CO2 and the number of moles of the solvent. The loading
describes how much CO2 is carried by the solvent. The difference
between the lean solvent loading (entering the absorber) and rich
solvent loading (out of the absorber) can be used to find the
required solvent flow rate, given that the amount of CO2 to be
captured from the CO2-containing gas is known.
Treated
gas C.W. CO2
Stripper/desorber
Fan Absorber
Gas
cooler
C.W.
Feed gas steam
Reboiler
Rich solvent
Lean solvent
30
Solvent loading
200 60
MEA/CO2 (left)
Ratio of MEA or MEA+H2O to captured CO2 (mass)
180 55
(MEA+H2O)/CO2 (left), 30 wt% MEA
50
Liquid/gas ratio in absorber [mol/mol]
80 25
20
60
15
40
10
20 5
0 0
0.00 0.05 0.10 0.15 0.20 0.25 0.30
Difference in solvent rich loading-lean loading (molar)
Illustration of the required amount of MEA and water (15 and 30wt% MEA) required for
CO2 capture by absorption. On the abscissa is the difference in rich and lean loading of the
MEA, while on the left ordinate is kg of MEA and MEA+H2O per kg of CO2 absorbed. The
ratio of liquid to gas flow rate (molar) in the absorber is shown on the right-hand ordinate.
31
p Treated
gas C.W. CO2
C.W.
p
C.W.
p Stripper/desorber
p
Fan Absorber
Gas
cooler
p
C.W.
Feed gas steam
p
Reboiler
Rich solvent
Lean solvent
32
CO2 Energy use: absorption
partial Energy
pressure consumption
0.6 GJ/t CO2
Physical solvents
Medium- 1.5 GJ/t CO2
Selexol, Rectisol, Purisol, MDEA
high
Oct 2011
33
Capture process modifications
Oct 2011
34
Energy use
Mechanical work to compensate for the pressure drop of the
flue gas through the flue gas cooler, absorber, water wash
section, and ducting between these.
Power plant
36
W tu rb is , tu rb Ttu rb p
38
W fan 1 T fan
Wturb is ,turb is , fan Tturb
dp=80 mbar 80
0.28 dp=120 mbar
0.22 60
pressure drop
0.20
0.18 50
0.16
0.14 40
0.12
30
0.10
0.08
20
0.06
0.04 10
0.02
0.00 0
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
CO2 content of the flue gas [% CO2]
40
Steam turbine steam extraction- 1
Steam that is extracted from a steam turbine could alternatively
have been used for further expansion and power generation
Heat production reduces the power generation (fixed fuel flow)
Q
W
1 W Q
Q m steam (hextr hcond )
How is the power output reduced as function of heat generation?
W no extraction Q
LHV
41
Steam turbine steam extraction- 2
Q Typical amine boiling Q
District heating 5
3.5 5
W or paper drying W
15 30
29
14 condenser pressure = 0.04 [bar] 28
condenser pressure = 0.07 [bar] 27
23
11 22
21
42
Steam turbine steam extraction- 3
The work calculation of depends on the pressure ratio between the
extraction point and the downstream condenser, the steam condition at
the extraction point, and the steam turbine efficiency:
1
is m c pT1 1 2
p
Wexp
p1
The value of depends very much on the temperature at which steam is
extracted, and also to some extent on the condenser pressure (0.04 vs.
0.07 bar). For a certain steam extraction pressure, let us say 4 bar, the
pressure ratio downstream the steam extraction point varies from
4/0.04=100 to 4/0.07=57. The influence of the condenser pressure is
more evident as smaller the extraction pressure is.
43
Classification - 1
44
Classification - 2
45
Post-combustion - examples
Combined cycle with partial recirculation of flue gas. After the HRSG, the flue gas is cooled to a
temperature that may be in the range 20-50 C. For power cycle efficiency reasons and for
achieving a high compressor flow rate, the temperature should be as low as possible. The
temperature of the flue gas needs also to fit that required in the CO2 capture process
46
Post-combustion - examples
To stack
Combined cycle with integrated
absorption process. (1) turbine
hot gas interchanger, (2) stripper
reboiler, which primarily uses HRSG
Condenser
sensible and latent heat of the
combustion products gas from Air
the turbine. Bleed steam from the
intake Steam
steam turbine is used as required Exhaust
for the stripper heat balance, (3) Fuel
seawater cooler, (4) absorber, (5)
solvent turbine, (6) CO2 is flashed Steam
Compressor Turbine
off, (7) rich/lean solvent heat turbine
exchanger, (8) stripper, (9) lean
solvent pump. Gas turbine
Compression Steam
of CO 2 bleed
1 CO 2
CO 2
2
4 6 8
3 7
2
5 9
47
Post-combustion - examples
The SARGAS cycle which is derived from PFBC technology. CO2 capture takes place at a rather
high partial pressure.
48
Post-combustion - examples
Environmental concerns
Treated
gas C.W. CO2
C.W.
C.W.
Stripper/desorber
Fan Absorber
Gas
cooler
C.W.
Feed gas steam
Reboiler
Rich solvent
Lean solvent
Reclaimer
50
52
Ecotoxicity tests
Skeletonema - EC50
MDEA-Sleipner
Triethylamine
Sulfolan
Spermine
Spermidine
TBEA
ACHP
PETA Ecotoxicity of some amines:
DMPA
Dimethylamine
DMAPA Ecotoxicity is here presented as
Ala
Sar
Gly
EC-50, i.e. the concentration
TMPDA
MAPA
DMPDA
where algal growth is inhibited
2-Hydroxyethyl-PIPA
Morpholine
PIPA
by 50 percent. The results were
Piperidine
Pyrrolidine
DIPA determined by a marine
DIPA
MIPA
MDEA phytoplankton test conducted
AEPD
DEEA
DMMEA/DMEA according to ISO/DIS guideline
DGA
BHE
DEA
10253, using the alga
AMPD
DETA
AEEA
Skeletonema Costatum
EAE
MMEA
AMP
AB
MPA
MEA
PDA
EDA
1
4
0
10
10
10
10
10
EC-50 (mg/L)
53
Biodegradability
BOD
TEA
MDEA-Sleipner
Triethylamine
Sulfolan-retest
Biodegradability of some amines:
Sulfolan
Spermine The Biological Oxygen Demand
Spermidine
TBEA
ACHP (BOD) is a measure for
PETA - retest
PETA
DMPA
biodegradation, and the purple bars
Dimethylamine
DMAPA
Ala
are the BOD in percent degraded
Sar
Gly
TMPDA
amine relative to the theoretical
MAPA
DMPDA
2-HydroxyethylPIPA
oxygen demand (ThOD). The
Morpholine
PIPA biodegradation results were
Piperidine
Pyrrolidine
DIPA
determined according to the OECD
MIPA
MDEA
AEPD
guideline 306, Biodegradability
DEEA
DMMEA/DMEA
DGA
in seawater. The red line
BHE
DEA
AMPD
represents the lowest acceptable
DETA
AEEA value for a chemical to be released
EAE
MMEA
AMP
in the marine environment and the
AB
MPA
MEA
green line represents the lower limit
PDA
EDA for chemical to be released
0 20 40 60 80 100
BOD (% of ThOD)
independent of the ecotoxicity.
54
Reclaimer
55
C.W.
C.W.
Stripper/desorber
Fan Absorber
Gas
cooler
C.W.
Feed gas steam
Reboiler
Rich solvent
Lean solvent
56
Treated
gas C.W. CO2
C.W.
C.W.
Stripper/desorber
Fan Absorber
Gas
cooler
C.W.
Feed gas steam
Reboiler
Rich solvent
Lean solvent
Reclaimer waste
Reclaimer
Heat stable salts(e.g. neutralized acids)
Special waste
Safe deposit or storage