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Deep-drawing test
Specimen preparation
Sheet metal marking
Bjrn Erichsen
02
ERICHSEN / Editorial Chronicle
03
Deep Drawing Tests. Sp
Test machines for all types of sheet
metal forming. Dependable tests
ensure efficient production.
This
Cupping Test cracking occurs is known as the diameter, which just permits
cupping index >>IE<<, and Deep Drawing Cup Test the faultless production of a
represents a significant quality cup, is called the Limiting
attribute of the tested sheet Drawing Ratio max and is a
metal. This fast, cost-effective quality attribute for the for-
testing method is just as suit- ming abilities of the sheet
able for use inincoming inspec- metal material. The ears, which
tion as for in-process controls form as a result of the flow
and that without any lengthy properties of the material are
specimen preparation. undesirable because they
necessitate rework on drawn
The Deep-drawing Cup Test is a parts when they occur in practice.
method of testing sheet metal Here again, it is possible to
by which a circular plate (blank) determine the best suited sheet
is stamped from a strip of sheet material for the intended for-
procedure is continued at a metal and then formed into a ming process by means of the
prescribed speed until it results cup using a drawing die and a deep-drawing cup test.
in a fine, continuous crack in drawing punch. The greatest
the sheet metal. The displace- possible ratio between the
ment of the spherical punch till blank and the drawing punch
05
SHEET METAL TESTING / Deep-drawing Test
Model 100
Simple hand-operated Sheet Metal Testing Machine
Model 111
Model 102
Electro-hydraulic Sheet Metal Testing Machine
with Automatic Test Sequence
Suitable for the medium sheet thik- cupping test. When equipped with a
kness range and favoured by manu- special microscope with illumina-
facturers of sheet metal for conve- tion, the testing machine is also sui-
nient use in fast quality control. The table to assess the quality of coated
advance movement of the drawing sheet metals.
punch is stopped automatically at
specimen failure and the relevant
deep-drawing index is shown digi-
tally on an electronic counter (reso-
lution: 0.1 mm). As an option, a
data acquisition system with PC is
available for the modified ERICHSEN
Model 134
Electro-hydraulically driven Sheet Metal Testing Machine
with Automatic Controls
Particularly recommendable for tion. For recording force-displace-
manufacturers and workers of sheet ment diagrams and for further data
metal wherever constant testing is acquisition the testing machine can
required. Enables all deep-drawing be provided with analogue outputs
tests specified in national and inter- for drawing force, blank holder force
national standards, to be conducted and drawing punch stroke.
fully automatically. Customized tests
can also be carried out using the Also available from us: A computer
appropriate test tools. The test cylin- with statistics programme for ERICH-
der is equipped with three working SEN deep-drawing indices as well as
pistons like models 142/145/146, so for recording force-displacement dia-
that blanking, clamping of the blank, grams during the deep-drawing cup
deep-drawing and ejecting of the test.
cup are effected in one single opera-
Test: Test:
FLC test with drawing punch diameter up to 100 mm FLC test with drawing punch diameter up to 100 mm
Bulge test for a bulge diameter up to 100 mm Bulge test for a bulge diameter up to 100 mm
Square cupping test, determination of the forming limit curves (FLC), LDH Square cupping test, determination of the forming limit curves (FLC), LDH
test, bulge test, lubricant test, deep-drawing test with hot drawing equip- test, bulge test, lubricant test, deep-drawing test with hot drawing equip-
ment up to 550 C, Fukui test, Olsen, Swift ment up to 550 C, Fukui test, Olsen, Swift
142-20 142-40
Test: Test:
FLC test with drawing punch diameter up to 100 mm FLC test with drawing punch diameter up to 100 mm
Bulge test for a bulge diameter up to 100 mm Bulge test for a bulge diameter up to 100 mm
Square cupping test, determination of the forming limit curves (FLC), LDH Square cupping test, determination of the forming limit curves (FLC), LDH
test, bulge test, lubricant test, deep-drawing test with hot drawing equip- test, bulge test, lubricant test, deep-drawing test with hot drawing equip-
ment up to 550 C, high-speed deep-drawing test, Fukui test, Olsen, Swift, ment up to 550 C, high-speed deep-drawing test, Fukui test, Olsen, Swift,
reverse drawing, precision blanking test, hardness test, tensile test. reverse drawing, precision blanking test, hardness test, tensile test.
145-60 145-100
Test: Test:
FLC test with drawing punch diameter up to 100 mm FLC test with drawing punch diameter up to 100 mm
Bulge test for a bulge diameter up to 100 mm Bulge test for a bulge diameter up to 100 mm
Square cupping test, determination of the forming limit curves (FLC), LDH Square cupping test, determination of the forming limit curves (FLC), LDH
test, bulge test, lubricant test, deep-drawing test with hot drawing equip- test, bulge test, lubricant test, deep-drawing test with hot drawing equip-
ment up to 550 C, high-speed deep-drawing test, Fukui test, Olsen, Swift, ment up to 550 C, high-speed deep-drawing test, Fukui test, Olsen, Swift,
reverse drawing, precision blanking test, hardness test, tensile test. reverse drawing, precision blanking test, hardness test, tensile test.
146-60 146-100
Test: Test:
FLC test with drawing punch diameter up to 100 mm FLC test with drawing punch diameter up to 100 mm
Bulge test for a bulge diameter up to 100 mm Bulge test for a bulge diameter up to 100 mm
Square cupping test, determination of the forming limit curves (FLC), LDH Square cupping test, determination of the forming limit curves (FLC), LDH
test, bulge test, lubricant test, deep-drawing test with hot drawing equip- test, bulge test, lubricant test, deep-drawing test with hot drawing equip-
ment up to 550 C, high-speed deep-drawing test, Fukui test, Olsen, Swift, ment up to 550 C, high-speed deep-drawing test, Fukui test, Olsen, Swift,
reverse drawing, precision blanking test, hardness test, tensile test. reverse drawing, precision blanking test, hardness test, tensile test.
Model 161
Bulge/FLC Tester
Evaluation
HEXRASCAN
A system for evaluation of hole Using the latest digital camera tech-
expansion according to ISO 16630 is nology combined with an innovative
the HEXRASCAN (Hole EXpansion lighting concept we achieve accurate
RAtio SCAN). and reproducible results. The evalua-
tion of the Hole Expansion Ratio is
Automatic - and repeatable crack performed automatically with speci-
detection ally developed algorithms for this
application.
Measurement and calculation of
the maximum hole expansion ratio
14
ERICHSEN / Delivery Programme
Our solutions in
testing technology for you.
ERICHSEN is your capable partner for
all questions concerning modern Please request the conden- Recalibration of equipment
testing techniques. We are in the posi- sed catalogue or individual
brochures of the product group
already supplied is available at
any time.
tion to develop and fulfil your special you are interested in, or visit our
website: www.erichsen.de Furthermore, our service
measuring and testing requirements technicians can visit you in
Service: In our quality con- order to check and calibrate
to secure your demands for a high trol department we produce your equipment in situ.
level of quality in manufacturing. Con- Manufacturer's Test Certificates
and Calibration Certificates for
vince yourself of our competence. most of our products.