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CORUS

Optional RS485 board

_________________

Installation Guide

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1 - Introduction
Actaris proposes a new technical solution to provide new possibilities for remote/local
reading of the Corus. A new optional board with two independant RS485 ports offers
increased communication capabilities with modems, RTUs, and gas chromatographs
(future option).

The RS485 board can be used in hazardous area and up to 4 Corus can be
connected to the same modem (or RTU or gas chromatograph). The distance between
the modem (or RTU) in safe area and the Corus depends on the number of Corus (1 to
4) and the electrical characteristics (linear L,C) and is at least 200m.

The user can select the speed and other communication parameters for each of the
two ports, including the choice of the protocol (Modbus or I-Flag).

Hazardous Area
Safe Area

RS485 bus

IS interface
Pwr Rx Tx 0V

ISB+ +

To Safe Area To Hazardous Area

9-24V Rx A B A B Tx Rx
Ambient temperature : -25 / +55 C
Manuf. at Chasseneuil
0V Tx 0V 0V [EEx ia] IIC-LCIE 07 ATEX + 0V + 0V

RS485
0081

RS485 bus

RTU or
Modem
RS485 bus with RS485 port

200m

All devices on the same RS485 bus must have the same speed and data format.

Commissioning of the RS485 board is very simple and retrofit (addition of an RS485
board on an existing Corus) is possible on site.

All communication ports of Corus (optical, RS232, two RS485) can be used
simultaneously without restriction.

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2 - Technical description
2-1: Main characteristics:
ATEX internal board with two independant RS485 ports
ATEX compatibility with a maximum of 4 Corus connected on the same RS485
bus and a distance of 200m with the IS interface
Connection on the optional slot (J3 - CPU board)
Two wires passive RS485 ports half-duplex
Simultaneous communication on all ports without restriction
Configurable speed up to 38400 bauds
Configurable protocol (Modbus RTU and/or I-Flag)

2-2: Conditions of use:


The board can be used when Corus is powered by battery or external power supply.
When powered by battery, the calculation of the autonomy doesnt change compared to
a Corus without the optional board and should be based on communication time (for
more details in chapter 8.4.3 Autonomy of Corus users guide).

The two ports are passive meaning that the ports must be powered by the intrinsic
safety interface that will be connected on the Corus through the RS485 ports. Each port
is isolated separately and can be connected to two different materials (modems, RTUs,
PCs, etc).

Suggested intrinsic safety interfaces are:


ISB+ for RS485 signal
or

the barrier Z961 (from Pepperl&Fuchs) for data signals


the BXNE31 (from Georgin) power supply for powering the port.

A separate power supply and barrier (or ISB+) must be used for the second port.

Depending on the cables, interfaces, and the number of Corus on the RS485 bus,
the ATEX classification (IIC, IIB or IIA) of the Corus can change. More details on
maximal allowed parameters can be found in chapter 6. The classification with a single
Corus and the above mentioned material (Z961 interface and BXNE31 power supply)
remains IIC.

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2-3: Electrical connections:

This section describes the electrical connections with Z961 zener barrier (ATEX
interface) and the BXNE31 power supply module.

Corus ISB+ or with Z961 zener barrier and BXNE31 power supply:

Corus RS485 board Z961 BXNE31 ISB+


(J1-J2 , J3-J4) (Hazardous area side)
Signal Connector Connector Connector
A 1 A
B 2 B
0V L 0V
+ H +

Z961and modem or RTU: BXNE31 and mains:

Modems or RTUS
Z961 RS485 port BXNE31 Mains 230V AC
Connector Signal Connector
5 B A ~
8 A B ~

ISB+ and modem or RTU:

ISB+ Modems or RTUS


(Safe area side) RS485 port
Connector Signal
B B
A A
0V 0V

RS485 board layout

A
RS485 B
Port B 0V
+

A
RS485 B
Port A 0V
+

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Example of connection on PLC through zener barrier

H
Haazzaarrddoouuss
aarreeaa

SSaaffee
aarreeaa

L H
50mm
1 2
3 4

B Z
X 9
N 6
E 1
3
1

Connect to ground 5 6
7 8

A B

To mains or 24V DC

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Example of connection on PLC through ISB+

H
Haazzaarrddoouuss
aarreeaa

SSaaffee
aarreeaa

50mm

Pwr Rx Tx 0V

ISB+ +

To Safe Area To Hazardous Area

9-24V Rx A B A B Tx Rx
Ambient temperature : -25 / +55 C
Manuf. at Chasseneuil
0V Tx 0V 0V 0081 [EEx ia] IIC-LCIE 07 ATEX + 0V + 0V

To 9-24V DC

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3 Installation procedure for new Corus delivered with the
RS485 board inside
Plug the battery of the Corus
Wait for 10 seconds
Check that the RS485 cable is connected properly to the intrinsic safety interface
Configure the communication port with Wincor software or with the keyboard of
the Corus in menu Config , Communication. See specific section of the
chapter 4.

4 Installation procedure for Retrofit


1) Check that the firmware version of the Corus is 0.75 ; If not, contact your local
Actaris sales force for firmware procedure upgrade

2) The choice of the RS485 must be validated for the optional slot. This
configuration can be done only via Wincor software.

- Connect the optical head between the PC and the Corus


- Into WINCOR, go in Parameters menu and then in Communication sub-menu

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- Select RS485 in Slot option combo box and press on Prog.

IT IS VERY IMPORTANT THAT THE CONFIGURATION OF THE SLOT DESCRIBED


ABOVE IS FOLLOWED BY A RESET AS DESCRIBED BELOW. OTHERWISE THE
RS485 BOARD WILL NOT BE INITILIZED PROPERLY.

3) Disconnect the battery of the Corus

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4) Connect the optional RS485 board as described with pictures below :

a) Connect the flat cable on the optional connector slot

Plug the flat cable

b) Place the board in order to get the 2 holes of the board in position to be screwed

If there is a seal,
check that the
sealing wire is
blocked by the Adjust the 2 holes
plastic protection position
of the board

c) Put the 2 screws that allow to fasten the RS485 board into the Corus

Connect the 2 screws

Pass the RS485 line


cable through the black
gland and connect it to
the proper port.

5) Plug the battery ofMID


theCORUS
CorusPTZ
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6) Configuration of the RS485 board, using the keyboard of the Corus.

The keyboard in menu Config can also set all parameters of the RS485 board.

The sub-menu Communication proposes a list of the available ports (if the optional
RS485 is not plugged then the list shows only the RS232 port):

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Select with the keyboard the port to configure with the arrows and then press on OK to
access to the following submenu. The parameters to configure on the RS485 ports are:

Modbus protocol activation


Modbus address of the Corus
Communication speed
Number of bits
Parity
Time-out for reply

The possible values for these parameters are:

Modbus: True, False (when selecting False, the Corus will use the default I-Flag
protocol)
Modbus address: from 1 to 247 (used to identify the Corus when connecting
several devices in a RS485 bus. It is to be noted that after the ATEX interface
more Modbus devices can be added to the RS485 bus. The limitation to 4
devices concerns only the Corus in hazardous area
Communication speed: 300 to 38400 (300 , 600 , 1200 , 2400 , 4800 , 9600,
19200 , 38400)
Number of bits: 7 or 8
Parity: None, Even, Odd
Timeout: 0 to 65535 ms

The parameters can be programmed through the keyboard. After selecting a parameter
to change, the value of the parameter is selected from a list or the numerical value is set
with the keyboard.

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The function of each key is described below:

After setting the value you can confirm the selection with OK button. If by mistake the
selected parameter is not the right one or if there is any other mistake, you can restore
previous setting by canceling in the following menu where a confirmation is requested.
The use of the keys in the confirmation menu is described below:

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V0.91)
7) Configuration of the RS485 board, through WINCOR software (

- Connect the optical head between the PC and the Corus


- Into WINCOR, go in Parameters menu and then in Communication sub-menu
- Select RS485 settings to adjust the parameters of the 2 RS485 ports. The
parameters are the same as those accessed through the keyboard (see section
6 of this chapter for more details).

- Click on Prog after setting the port configuration.

8) Connect the wires (4 wires for each port) directly to the screw-connectors J1
and J3 of the RS485 board. A black gland on the box of the Corus is dedicated to
the RS485 cable.

9) Connect the RS485 line on the bus side to the intrinsic safety interfaces.

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5 Battery lifetime with the RS485 board
The impact on the autonomy of the Corus when using the RS485 is not significant. The
table below gives indicative (see notes) autonomy of the Corus with its internal battery,
according to the 3 main parameters with an impact on autonomy: analogue
measurements acquisition period, volume retransmission frequency through pulse
outputs, communication through the RS485 ports.

Retrans Comm. duration


No Retrans 0.1 Hz 0.5 Hz 1.0 Hz 2.0 Hz
Acq. Period through RS485
0.9 year(s) 0.8 year(s) 0.8 year(s) 0.8 year(s) 0.7 year(s) 15 min / month
1
0.8 year(s) 0.8 year(s) 0.8 year(s) 0.8 year(s) 0.7 year(s) 15 min / week
3.4 year(s) 3.2 year(s) 2.7 year(s) 2.3 year(s) 1.7 year(s) 15 min / month
5
3.2 year(s) 3.0 year(s) 2.6 year(s) 2.2 year(s) 1.7 year(s) 15 min / week
5.3 year(s) 4.9 year(s) 3.8 year(s) 3.0 year(s) 2.1 year(s) 15 min / month
10
4.8 year(s) 4.5 year(s) 3.6 year(s) 2.8 year(s) 2.0 year(s) 15 min / week
6.6 year(s) 6.0 year(s) 4.5 year(s) 3.4 year(s) 6.6 year(s) 15 min / month
15
5.8 year(s) 5.4 year(s) 4.1 year(s) 3.2 year(s) 2.2 year(s) 15 min / week
7.5 year(s) 6.7 year(s) 4.9 year(s) 3.6 year(s) 2.4 year(s) 15 min / month
20
6.5 year(s) 5.9 year(s) 4.4 year(s) 3.3 year(s) 2.3 year(s) 15 min / week
8.6 year(s) 7.7 year(s) 5.3 year(s) 3.8 year(s) 2.5 year(s) 15 min / month
30
7.3 year(s) 6.6 year(s) 4.8 year(s) 3.6 year(s) 2.4 year(s) 15 min / week
9.6 year(s) 8.5 year(s) 5.7 year(s) 4.0 year(s) 2.5 year(s) 15 min / month
45
8.1 year(s) 7.2 year(s) 5.1 year(s) 3.7 year(s) 2.4 year(s) 15 min / week
10.2 year(s) 8.9 year(s) 5.9 year(s) 4.1 year(s) 2.6 year(s) 15 min / month
60
8.5 year(s) 7.5 year(s) 5.3 year(s) 3.8 year(s) 2.5 year(s) 15 min / week

Note 1:
The values provided in this table correspond to typical values in average conditions of use;
They are calculated with a 30% margin to take into account the possible variations of operating
conditions that could impact the consumption of the product (temperature, humidity, self-
discharge of the battery, )

Note 2:
The frequency of retransmissions indicated in the table corresponds to average frequency on the
two outputs, when both channels are configured for pulses.

Note 3:
In case of activation of digital output as ALARM output, the consumption of the device can be
impacted, specially in Standard mode for which the output is activated as long as the alarm is
active. Then, it is recommended to use preferably the limited mode or to use CORUS with an
external power supply module if Standard mode is required.

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6 Safety Instructions
6 1: General

The Corus with the RS485 optional board has the ATEX certification and is approved
according to 94/9/CE directive related to introduction of material in explosive
atmosphere area.
The respect of this directive is mandatory and is now included in the CE marking.

6 2: Marking related to ATEX

The Corus equipped with its internal RS485 board is approved as category 1 equipment
and is then suitable for use in zone 0 (areas with permanent presence of gas in normal
operation)

The corresponding marking is :


0081 LCIE 03 ATEX 6165X II 1G EEx ia IIC T4

The ambient temperature range for operation is : -25C ; +55C


The following label is placed on the flat cable of the optional board:
CORUS RS485 ATEX BOARD
0081 II 1 G EEx ia IICT4

LCIE 03 ATEX 6165X

6 3: Specific safety instructions

The connectors J1 and J3 of the RS485 board can be connected only to RS485
bus.

Plug first the RS485 board into the Corus, before connection to the IS interface.
Concerning bus cable, connect first the Corus side and finally as last action,
connect the bus cable on IS interface side.

When equipped with the RS485 board, the classification of the whole material is
suitable for use in zone 0. The classification to Group IIC, IIB or IIA will depend
from the interface and the cables that will be connected on RS485 ports. See
electrical parameters for each case in ATEX certificate variation. The user is
responsible for the compatibility of the material that will be connected on the
RS485 ports and must check the compatibility with electrical parameters of Corus
and put the suitable marking on the products.

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Actaris did calculate the compatibility for two typical cases:

Case A: 1 Corus + BXNE31 + Z961 : Classification IIC


Case B: 4 Corus + BXNE31 + Z961 : Classification IIB

For the case B with 4 Corus one RS485 boards of each Corus is connected to the
unique Z961 and to the unique BXNE31.

Cable length between the Corus and the RS485 IS (intrinsic safe insulating)
interfaces has an impact on the ATEX certification. The linear L and C of the
cables multiplied by the length of the cable must be added to the parameters of
the IS interface to evaluate the compatibility with electrical parameters defined in
the ATEX certificate. The length of the cable between the IS interface and the PC
or the RTU has no impact on ATEX compatibility.

The above calculations (A and B cases) have been made with 200m cables
between each Corus and the Z961. The table below gives for the two cases the
maximal linear L of the cable and the maximal linear C:

Max linear L Max linear C


Case Cable length (H/m) (nF/m)
A 200m 4.5 4.75
B 200m 20 121

It is recommended (but not mandatory) to use a shielded cable for connection to


the RS485 line. The diameter for this cable has to be lower than 6mm (optimized
is 5,5 mm) and it has to be passed through the black gland of the Corus.

This product is manufactured at the following address:


ACTARIS
1 avenue des Temps Modernes
Z.I de Chasseneuil-du-Poitou
86361 Chasseneuil-du-Poitou
FRANCE

Actaris Chasseneuil plant is accredited to manufacture ATEX products for


following mode: Intrinsic Safety (ia), Encapsulation (m), Increased Safety (e)
The site has the following certification number: LCIE 03 ATEX Q 8003

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7 ATEX certificate variation for RS485

1 AVENANT DATTESTATION DEXAMEN CE 1 SUPPLEMENTARY EC TYPE EXAMINATION


DE TYPE CERTIFICATE
2 Appareil ou systme de protection destin tre utilis 2 Equipment or protective system intended for use in
en atmosphres explosibles (Directive 94/9/CE) potentially explosive atmospheres (Directive 94/9/EC)

3 Numro de lavenant : 3 Supplementary certificate number :


LCIE 03 ATEX 6165 X / 03 LCIE 03 ATEX 6165 X / 03
4 Appareil ou systme de protection : 4 Equipment or protective system :
Convertisseur de volume Volume converter
Type : CORUS Type : CORUS
5 Demandeur : ACTARIS 5 Applicant : ACTARIS

15 DESCRIPTION DE LAVENANT 15 DESCRIPTION OF THE SUPPLEMENTARY


CERTIFICATE
Modification des paramtres lectriques de la carte RS Modification of electrical parameters of the board RS 485.
485.
Les rsultats des vrifications et essais figurent dans le The examination and test results are recorded in
rapport confidentiel N 60050170/550682. confidential report N 60050170/550682.
Paramtres spcifiques du ou des modes de protection Specific parameters of the mode(s) of protection concerned:
concern(s) :
Modifi comme suit pour la carte RS 485 : Modified as follow for the board RS 485 :

Connecteurs / Paramtres Groupe / Group


Terminal blocks lectriques / Electrical IIC IIB IIA
parameters
Ui 9,3 V 14,6 V 16,7 V Ui 22,4 V 16,7 V
Ii 2,2 A 2,44 A 739 mA 2,03 A
J1, J2, J3, J4 Pi 1W
Ci 3,95 F
Li 0
Le marquage doit tre : Inchang. The marking shall be : Unchanged.
16 DOCUMENTS DESCRIPTIFS 16 DESCRIPTIVE DOCUMENTS
Dossier technique N D2001484-AE du 09/2006. Technical file N D2001484-AE dated 09/2006.
Ce dossier comprend 2 rubriques (13 pages). This file includes 2 items (13 pages).
17 CONDITIONS SPECIALES POUR UNE UTILISATION 17 SPECIAL CONDITIONS FOR SAFE USE
SURE
Inchanges. Unchanged.
18 EXIGENCES ESSENTIELLES DE SECURITE ET DE 18 ESSENTIAL HEALTH AND SAFETY REQUIREMENTS
SANTE
Inchanges. Unchanged.
19 VERIFICATIONS ET ESSAIS INDIVIDUELS 19 ROUTINE VERIFICATIONS AND TESTS
Inchanges. Unchanged.

Fontenay-aux-Roses, le 25 septembre 2006 Le responsable de certification ATEX


ATEX certification manager

Seul le
Title texte en franaisCD-ROM
: FICHIERS
modification.
peut engagerMID
la responsabilit
CORUSduPTZ
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Notes

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TIAL Rue des Temps Modernes - BP 23
86361 Chasseneuil du Poitou Cedex France t e l +33 (0) 5 49 62 70 00
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Copyright 2007, Actaris, All Rights Reserved. - Actaris reserves the right to change these specifications without prior notice.

A202156 D2007214

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