Condumex

8ft Expandable 10ft RCC Reamer Manual for Part Numbers:

8ft Base 91002687

10ft Extensions 91002688

12.25 Flanged Stem 91002689

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8ft Expandable 10ft RCC Reamer Stem Injection Instructions- Reamer Manual

1. Prepare reamer and stem for assembly.

a. Remove stem-abutted saddles from the base, to allow the
stem to move through the bore without interference.
b. Lay the base on its side.
c. Clean hub bore to ensure that it is free of debris.
d. Clean stem hub to ensure that it is free of debris.
e. Coat hub bore with a light coat of grease.
f. Wrap wear pads to prevent damage.

Wear pads

Flats

Figure 1. 12.25" Flanged stem 91002689

Flange

2. Injecting the stem

a. Lift the stem with a strap on the mid section.
b. Rotate stem so that the flats line up with the stem abutted saddle
positions.
c. Move stem into hub bore and extend pin end past the saddles.
8ft Expandable 10ft RCC Reamer Stem Injection Instructions- Reamer Manual

d. Support the flange end of stem, release stem reposition straps and
lift.

e. Align dowels to the dowel holes in the base.

f. Move the stem further in and re-strap the stem again with one strap
in the middle.
g. Move the stem to engage the dowels into the dowel holes.
h. Continue injecting stem until dowels are fully engaged and the stem
flange makes contact with the base.
8ft Expandable 10ft RCC Reamer Stem Injection Instructions- Reamer Manual

3. Bolt the stem to the base.

a. Lubricate bolts HHCS 1.5-6 x 6.5, (90513281) and assemble with the
lock washer set, (90513421)., and thread into reamer base
b. Insert bolts into bolt holes and tighten in a circular pattern to 2,280
lb-ft.
8ft Expandable 10ft RCC Reamer Stem Injection Instructions- Reamer Manual

4. Re-attach saddles.
a. Ensure that the bottom of the saddles is free of debris.
b. Tighten HHCS 1 bolts to 650 lb-ft.
8ft Expandable 10ft RCC Reamer Wing Assembly Instructions-Reamer Manual

1. Prepare the extensions and base for assembly.

a. Clean the mating surfaces clean on the extensions and the base.
b. Ensure that dowels are in place.

Bolt Plate

Top Plate

Figure 1. 10ft wing 91002688

2. Attach Wings
a. Lift wing and move the top plate so that the dowels align with the
dowel holes.
b. Lower the wing onto the base so that the dowel pins are engaged
with the dowel holes and the bolt holes of the wing are aligned with
the bolt holes of the base.
8ft Expandable 10ft RCC Reamer Wing Assembly Instructions-Reamer Manual

Figure 2

3. Bolt wings to base

a. Lubricate and install 1.5-6 HHCS Bolts (90513281) with lock washer
set (90513421) through bolt holes and into bolt keepers.
b. Torque bolts to 2,280 lb-ft.

Figure 3
8ft Expandable 10ft RCC Reamer Wing Assembly Instruction-Reamer Manual

1 Cutter Spacing

Pos 8ft 10ft

1 RCC4 RCC4
2 RCC5 RCC5
3 RCC4 RCC4
4 RCC5 RCC5
5 RCC4 RCC4
6 RCC5 RCC5
7 RCC4 RCC4
8 RCC5 RCC5
9 RCC4 RCC4
10 RCC5 RCC5
11 RCC4 RCC4
12 RCC5 Empty
13 RCC4 RCC5
14 RCC5 Empty
15 RCC4
16 RCC5
17 RCC4
18 RCC5
19 RCC4
20 RCC5

For 2 Cutter Spacing use RCC5 cutters in all positions.

When running 10ft extensions, place a used journal or used, (scrap) cutter in empty positions.
 8ex10ft RCC Parts List
10ft
Description Product Number Base Wing X
2
Stem
12-1/4" SCF Stem 91002689 1
Lock Washer Set M39 90513421 8
HHCS 1.5-6 X 6.5 90513281 8
Dowel, 2.25 X 5. 91001789 2
Wear Pads 12.25 91000229 12
Saddle
S/A saddle 90513116 2
Inner Saddle 90513208 8 2
Gauge Saddle 90513208 4 4
Spring Pin 90513252 16 8
Bolt 90513317 20
Washer 90513316 20
Cutter Fasteners
Shaft Retainer 90513392 28 8
HHCS 3/4" x 6" 90513202 56 16
3/4" Barrel Nut 90513200 56 16
3/4" Nordlock Washer 91000765 56 16
Extension Fasteners
HHCS 1.5-6 x 6.5" 90513281 20
1.5" Nordlock Washer 90513421 20

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Document name:
Fasteners Torque Requirements
Document text

NOTES
1. Screws shall be grade 8 (hardness Rc 38 45, T.S. 150,000psi,
minimum)
2. Lubrication refers to light machine oil lubrication. For plated screws refer
to conversion factors listed below in Item 5.
3. Torque is calculated to induce 100,000 psi tensile stress.
4. Thread type; C-Coarse.
5. Conversion factors:
1. lb ft x 1.3558= Nm (Newton meters)
2. in lbs / 12 = ft. lbs.
3. For cadmium plating multiply above torque value by 0.75, and for
zinc plating multiply above torque value by 1.40

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