M48 Bucket Elevators (2016)

M48 BUCKET ELEVATORS
Construction, Owners, and Operators Manual
Effective Date Publication Number

2016-07-26 10230004 Rev 05
(English Version)
The Symbol shown below is used to call your attention to instructions
concerning your personal safety. Watch for this symbol - it points
out important safety precautions. It means ATTENTION - Become
Alert! Your Personal Safety Is Involved! Read the message that
follows and be alert to the possibility of personal injury or death.
Be Alert! Your Personal Safety Is Involved

A copy of this manual should be available at all times to the owner/operator. Additional
copies may be requested from the company at the address shown on the back cover.
Please reference manual part number 10230004 when requesting additional copies.
Please Contact MFS/YORK/STORMOR or Your Dealer

If You Have Any Questions Concerning This Manual
Keep This Manual In A Safe Place Available For Future Reference.
The safety and performance of this Bucket Elevator, constructed and readied
for operation will be affected by the installation and construction personnel.
Bucket Elevators generally involve extreme heights and high winds. Careful
consideration must be given to the structural requirements. We therefore
highly recommend the use of a skilled construction company with a qualified
structural engineer. MFS/YORK/STORMOR cannot be responsible for the
construction of the Bucket Elevator. The information obtained in this manual
is offered only as a convenience to the installer. No liability is expressed or
implied toward the installation.
2016-07-26 GLOBAL INDUSTRIES, INC. 2 M36 - M48 Bucket Elevator 10230004

A GENUINE
GLOBAL INDUSTRIES, INC.

PRODUCT
PREFACE
You have purchased the finest Bucket Elevator manufactured today. The following information is intended as a
guide for: Bucket Elevator pre-assembly, proper construction of this Bucket Elevator, and safe and proper use
of this Bucket Elevator after construction.
General Safety Statement

Your safety and the safety of others associated with grain system equipment is of prime
concern to us at MFS/YORK/STORMOR. This manual was written with the safety of the
operator and others who come into contact with the equipment as our prime concern.
We wrote this manual to help you to better understand how to safely build and use this
Bucket Elevator.
It is your responsibility as the owner, builder, operator, or supervisor, to know what specific
requirements, precautions, and hazards exist and to make these known to all personnel
working with the equipment or in the area, so they too may take any necessary safety
precautions that may be required!
Failure to read this Manual and its Safety Instructions by all operators and all personnel is a
misuse of the equipment. We want you as our partner in safety!
All personnel, including construction personnel, must read and understand this manual and
all equipment operators manuals before starting Bucket Elevator construction!
NOTE: Although Global Industries, Inc. language translations of this manual are made
as accurately as possible, if there is a conflict or difference between the English and the
other translations of this manual, the English text will prevail.

Contents
Be Alert!.........................................................................................2
<1> Safety.......................................................................8
Grain Dust Explosions...............................................................10
General Safety Requirements.....................................12

Lockout........................................................................................13
Warning Decals...........................................................................14
<2> Pit Drawings..........................................................16

<3> Specifications........................................................18
M48 Dimensions.........................................................................18
Model Specifications..................................................................20
Parts Identification.....................................................................21
Inspection Section......................................................................22
Stacking Drawing.......................................................................23
Ladder and Platform Arrangement...........................................24
Explosion Vent Locations..........................................................25
<4> Pre-Assembly........................................................27
Guy Cables and Anchors.............................................28
Spouting Accessories................................................................33
Check Delivery............................................................................36
Hardware.....................................................................................37
General Assembly Instructions.................................................38

Contents
<5> Assembly...............................................................39
M48-100 Drive Assembly...........................................................41
M48-120/150 Drive Assembly....................................................45
M48-200 Drive Assembly...........................................................50
Legs Cross Section Profiles......................................................54
Installing Platform Floor Planks................................................55
Work Platform.............................................................................56
Distributor Platform....................................................................66
Ladders........................................................................................70
Rest Platform..............................................................................76
Stackable Leg Sections.............................................................80
Setting and Guying.....................................................................83
Belt and Buckets........................................................................84
Wire Rope Indicator....................................................................89
Torque Arm Position..................................................................90
Truss Kits, 6 - 12 [1.83 m - 3.66 m] Dia. Downspouts.........................91
<6> Start-Up and Operation........................................96

<7> Maintenance..........................................................97
Appendix........................................................................99
Troubleshooting.........................................................................99
Index..........................................................................................102

Warranty
Global Industries Inc. (the Company) makes the following warranty to the initial
retail purchaser of its products (the Customer).
MATERIALS and WORKMANSHIP:
The Company warrants products manufactured by it to be free from defects in

materials and workmanship in normal use and service for a period of one (1) year
after date of delivery to the Customer.
COMPANYS OBLIGATION and

CUSTOMERS EXCLUSIVE REMEDY:
The Companys sole obligation and the Customers exclusive remedy under this
warranty is as follows:
If within one (1) year after delivery to the customer the product fails to function properly
due to a defect in either materials or workmanship, the Company will at its option, either
repair the defective part or replace the defective part with a new or reconditioned part.
Labor charges for removing defective parts and installing replacement parts, shipping
charges with respect to such parts, and applicable sales and other taxes, if any, shall
not be covered by this warranty.
CONDITIONS, LIMITATIONS, AND EXCLUSIONS:
There are no warranties or merchantability or fitness for a particular purpose

with respect to any product manufactured or sold by the Company. Motors provided
by the Company are in most instances warranted by the manufacturer thereof and
are not warranted by the Company. The Company shall not be responsible under
this warranty or otherwise for personal injury or for Incidental or Consequential
Damages, including, without limitation, loss of use and lost profits. This warranty
does not apply to defects or damages caused by misuse, improper maintenance,
or improper installation of the Companys product or any equipment attached to or
used in connection with the Companys product. The Company reserves the right
to make changes or improvements to its products without incurring any obligation
with respect to previously manufactured products. Field modification of this product
without the expressed written permission of the Company constitutes a misuse of
the product. The Company shall have no liability under this warranty until payment
in full for the product in question has been made by the customer. The foregoing
is the sole warranty made by the Company. No one is authorized to make other
warranties on behalf of the Company.

Notes:

<1> Safety
WARNING! WARNING!
ALL INFORMATION ON THIS PAGE IS
WARNING INFORMATION! Watch For This Symbol: !
It Points Out Important Safety Precautions.

This MFS/YORK/STORMOR Construction/ It Means ATTENTION - Become Alert!
Safety Manual is written to assist and instruct: Your Safety Is Involved.
1) Those who are responsible for the complete
installation of this Bucket Elevator; and
2) All users who are on or near this equipment WORK AREA SAFETY STATEMENT
during or after installation is complete.
Under no circumstances should persons
MFS/YORK/STORMOR assumes no liability not involved in the operation be allowed to
with respect to proper construction and
trespass into or be present in the work area.
inspection, assembly, or use of its products
established under applicable laws, all of which It is the duty of all operators to make certain
is the sole responsibility of the purchaser and children and/or other persons stay out of the
those doing the assembly work. work area! Trespass into the work area by
Appurtenances and the accessories anyone not involved in the actual operations,
manufactured by us for use with our products or trespass into a hazard area by anyone, shall
conform only to applicable Federal or Safety result in an immediate shut down by the operator.
Standards in effect at such time.
It is the responsibility of all operators to make
certain the work area has secure footing and is
GENERAL SAFETY STATEMENT clean and free of all debris and tools which might
Occupational Safety is of prime concern to us at cause accidental tripping and/or falling. It is their
MFS/YORK/STORMOR. This manual was written responsibility to keep the work area clean and
with the safety of the operator and others who orderly during operation. It is also the operators
come in contact with the equipment as our prime responsibility to have damaged equipment
concern. The manual presents day to day work repaired and to make certain all equipment is
problems encountered by the operator and other made free of sharp edges.
personnel. We wrote this manual to help you to
Do not attempt construction when the weather
better understand how to safely build and use
makes it unsafe! Especially, stop construction
this YORK Bucket Elevator.
when wind conditions are not favorable!
It is your responsibility as an owner or
operator or supervisor, to know what specific PROPER PERSONNEL
requirements, precautions, and work hazards
exist and to make these known to all other To insure safe use of the Bucket Elevator,
personnel working with the equipment or in the make certain only trained persons install,
area, so that they too may take any necessary maintain, and use these assemblies.
safety precautions that may be required.
Failure to read this Manual and its Safety
Instructions by all personnel is a misuse of the
equipment. We want you as our partner in safety.

Safety
OPERATOR QUALIFICATIONS
WARNING!
Operation of this unit shall be limited to
ALL INFORMATION ON THIS PAGE IS competent and experienced persons. In order
WARNING INFORMATION! to be qualified, he / she must also know and
meet all other requirements, such as, but not
limited to, the following:
OSHA 1 Some laws and regulations specify
OCCUPATIONAL SAFETY AND HEALTH that no one under the age of 16 years
ACT OF 1970 may operate power machinery. It is
your responsibility to know what these
Certain purchasers of our products may be requirements are in your own area or
subject to the requirements and standards of situation.
the William-Steiger Occupational Safety and
Health Act of 1970, which prescribes standards 2 Current OSHA regulations state in part:
for use of appurtenances of our manufacture, At the time of initial assignment and at
such as handrails, platforms, stairways, least annually thereafter, the employer
fixed ladders, ladder cages, and guard rails. shall instruct every employee in the safe
(Occupational Safety and Health Standards operation and servicing of all equipment
Section 1910.21 through 1910.32). Before with which the employee is, or will be
installing these devices, familiarize yourself involved.*
with the above Federal Standards. 3 Unqualified persons are to STAY OUT of
At the time of manufacture, these optional the work area.
items conform to applicable standards. 4 A person who has not read and
Global Industries, Inc. assumes no liability with understood all operating and safety
respect to proper construction and inspection, instructions is not qualified to operate
assembly, or use of its products established the machine.
under applicable laws, all of which is the sole * Federal Occupational Safety and Health Standards for
responsibility of the purchaser and those doing Agriculture, Subpart D. Section 9128.57 (a) (6).
the assembly work.
OSHA, ANSI, NIOSH

You may obtain further relevant safety
information for the safe operation, construction,
and use of the Bucket Elevator and grain
systems from OSHA, ANSI, and NIOSH:
www.osha.gov
1-800-321-OSHA
www.ansi.org
www.cdc.gov/niosh
1-800-232-4636 (cdc info, NIOSH)

Safety
Grain Dust Explosions

Recognizing this hazard, MFS/YORK/STORMOR
believes that we all need to work together
to prevent grain dust explosions in order
to protect lives, jobs, property, and profits.
A number of preventive measures can be
taken to lesson the likelihood of an explosion.
Following are some suggested measures.
WARNING!
CONTROL THE DUST
WARNING INFORMATION! a Employ methods to clean the grain to
reduce the fines.
b Use equipment to minimize the
GRAIN DUST EXPLOSIONS breakage, such as decelerators. Corn
OPERATING SAFETY CONCERNS that is broken exposes the starch, the
most explosive element of the grain.
1 Air - Air must be present to provide the
oxygen necessary for combustion. c Use an outside bag filter to capture the
dust.
2 Fuel - In this case the fuel is the grain
dust. The finer the dust, the easier it is d Use an air system on the bucket
to ignite. elevator and/or conveyor where needed
to reduce the dust inside grain elevators
3 Suspension - A pile of grain dust will and conveyors.
not explode, it must be suspended in air.
e Spraying edible mineral oil on the grain
4 Minimum Concentration - There must significantly reduces the airborn dust
be a minimum concentration of grain when handling grain.
dust in suspension in the air. Current
tests seem to indicate the minimum f Paint equipment that is in the interior of
concentration is about 0.4 oz/ft2. a facility with a coating that is slick, not
allowing the dust to accumulate.
5 Low Moisture - The grain dust must
be of a relatively low moisture content. g Enclose all conveyors to keep the dust
Ambient air moisture or relative from escaping.
humidity, has no bearing on the
potentiality of an explosion. NOTE: Remember: Good housekeeping and safety
6 Ignition Source - The ignition source procedures will help protect lives, jobs, property,
and profits.
could come from a fire, an overheated
bearing, a spark, welding or cutting
sparks or debris, hot metal, electric
failure, or other similar sources.
7 Confined Area - An explosive action
must take place within a confined area.

Safety
GRAIN DUST EXPLOSION MYTHS

WARNING!
Throughout the years several myths have
ALL INFORMATION ON THIS PAGE IS surrounded grain dust explosions. These are
WARNING INFORMATION! some of the most common:
a Grain dust explosions do not occur in
times of high humidity.
CONTROL THE IGNITION SOURCE False: Dust explosions have occurred
a Apply a no smoking policy in all during rain storms.
potentially hazardous areas. b Grain dust explosions do not occur in
b Use only explosion-proof lights. wooden elevators. False
c All welding and cutting is to take place c Grain dust explosions do not occur in
on the outside of the facility. small country elevators.
False: 70% - 80% of grain elevator
d Properly lubricate bearings on all explosions occur in small country
equipment at the required intervals. terminals.
e Use magnets to trap metal that might be d There are only (2) explosions that occur,
mixed in with the grain. a primary and a secondary.
f Check the lagging on bucket elevator False: Up to (13) explosions have been
belt pulleys and belt conveyor pulleys documented during (1) incident.
and replace lagging if any lagging is
worn or smooth. EXPLOSION VENTING
g Use recommended safety devices Explosion vents for the trunking can be supplied
such as heat detectors on bearings, as optional equipment for all models of bucket
motion sensors on the boot shaft, belt elevators. Explosion vents for heads are standard
alignment sensors, or limit switches on all SC models and optional on smaller units.
to shut down the system if the leg is These vents, should an explosion occur within
choked. Make certain all electrical a leg, may possibly minimize damage to the leg
wiring, lights, and outlets meet local and prevent a secondary explosion.
codes. (DANGER! Do not jog a
choked leg.)

Safety
General Safety Requirements

SECONDARY SAFETY DEVICES
WARNING!
Devices such as interlock switches, may be
ALL INFORMATION ON THIS PAGE IS helpful but are not fail safe and should not be
WARNING INFORMATION! substituted for a proper lockout procedure.
Do not rely on a switch that can fail, can lose
adjustment or can be bypassed. A proper
FOLLOW THESE (4) BASIC SAFETY lockout procedure will prevent accidents.
RULES REMEMBER! There is no substitute for a
Follow the four rules below to make certain commitment to safety!
that accidents do not occur! Make certain that
everyone working with or around your equipment SAFETY QUESTIONS OR CONCERNS
follows these rules! Please contact Global Industries, Inc. with any
1 Make certain all covers, grates, and specific Bucket Elevator or Grain Systems use
guards are in place and securely fastened safety needs!
before operating! In the USA -
2 Never step or walk on equipment covers Phone: 1-308-384-9320
grates or guards! Fax: 1-308-382-6954
3 Lockout all power before removing
covers, grates, or guards! Secure all
chains and belts so they cant move before
working on any part of your equipment.
4 Dont modify or redesign your
equipment without first obtaining written
approval from the manufacturer.
Following these 4 basic safety rules is a
proven way to reduce accidents! Be certain
to provide all employees working on or near
your equipment with effective safety training,
including management.
It is ok to add extra safety rules for your job
site but DO NOT SUBSTITUTE other safety
procedures for the 4 basic safety rules!
Following the safety rules given for the safe
use of your equipment requires a commitment
at all levels within your company.

Safety
Lockout
7 Make absolutely certain the power cant
be supplied by any other means to the
Bucket Elevator.
8 All authorized personnel must put his/her
own personal lock on the switch to lock
it in the off position. Everyone must use
only his or her own personal key.
WARNING!
9 Nobody is to return power to the
ALL INFORMATION ON THIS PAGE IS Bucket Elevator until all work on the
WARNING INFORMATION! Bucket Elevator has been completed
and, all locks have been removed.
Company management needs to look for
FOLLOW A PROPER LOCKOUT maintenance or other employees working on the
PROCEDURE equipment without following the proper lockout
procedure. Management also needs to look for
This suggested procedure must be performed
any cover or guard not in its proper place. It is the
EVERY TIME this equipment is to be worked
responsibility of everyone to report any missing
on. Stick with these steps and they will assist in
grates, guards, equipment failures, or failures to
preventing accidents.
lockout. Make certain no cover is removed unless
1 Shut down the Bucket Elevator in a power is locked out.
normal manner.
2 Shut off energy to the Bucket Elevator at
the main power source.
3 Turn the power switch back on
to confirm that power has been
deactivated.
4 Attempt to restart the Bucket Elevator to
guarantee the power is shut off and then
return the switch to the off position.
5 Using your own lock, lockout all (other)
energy sources which could provide any
power to the Bucket Elevator.
6 With your lock in place test the
disconnect to make certain the power
cannot be restored.

Safety
Warning Decals
WARNING!
WARNING INFORMATION!
DANGER
SLIDING INSPECTION HEAD HOOD
REMOVE 3/8 BOLTS AT WEATHER SHIELD, VERTICAL AND

TOP SPLICE. LOOSEN, BUT DO NOT REMOVE HOOD HOLD
DOWN CLAMPS. SLIDE HOOD FORWARD - AND RETIGHTEN
HOLD DOWN CLAMPS. DO NOT SLIDE PAST THE STOPS.
90204033
90204005
Keep hands, feet, clothing
and other objects away
from inspection opening. 1 on each side of the sliding hood
FAILURE TO HEED WILL

RESULT IN SERIOUS INJURY
BEARING INSPECTION SCHEDULE
OR DEATH! SAFE OPERATION OF THIS EQUIPMENT REQUIRES PROPER MAINTENANCE
BEARING LOCATION
DATE GREASE NAME DATE GREASE NAME

1 on each inspection section opening
1 7
2 8
3 9
4 10
WARNING 5
6
11
12
MFS/YORK/STORMOR, GRAND ISLAND, NE.

Exposed moving MARK WITH BALLPOINT PEN
parts can cause 90204018
severe injury
1 on each side of the head and boot
LOCK OUT POWER
P/N 90204012
before servicing
1 per each inspection door
Exposed moving parts

can cause severe injury.
LOCK OUT POWER before
removing guard.
DO NOT OPERATE
WITHOUT GUARDS in place.
1 on the drive side of the head hood, 1 on the drive guard

Safety
WARNING!
WARNING INFORMATION!
DANGER DOWN LEG

DO NOT CUT INLET
BELOW DOTTED LINE
90204001
1 at the boot end
90204031
UP LEG
Keep unauthorized personnel off of
equipment.
Wear safety belt when making repairs
or adjustments on areas of equipment
not protected by or adjacent to INSTALL THE INLET
platforms, guard rails or safety cages.

HOPPER IN REPLACEMENT
RESULT IN SERIOUS INJURY
OR DEATH! OF THIS PANEL
019017 Rev 01
1 per boot 1 at the boot end
DANGER WARNING
DO NOT REMOVE BOOT END
PANELS AFTER ERECTION UNLESS
THE WEIGHT OF THE ELEVATOR IS
SUPPORTED INDEPENDENTLY. 90204014
1 at each end panel
90204032
WARNING
THIS EXPLOSION RELIEF PANEL HAS BEEN SPECIFICALLY DESIGNED FOR
Keep hands, feet, clothing THIS BUCKET ELEVATOR TO RELIEVE PRESSURE IN THE UNLIKELY EVENT
and other objects away OF AN EXPLOSION. THIS IS NOT AN INSPECTION OR SERVICE PANEL. DO NOT
from elevator intake. REMOVE OR ALTER THE PANEL OR FASTENERS IN ANY WAY. 90204034

RESULT IN SERIOUS INJURY 1 for each explosion panel on head and legs
OR DEATH!
1 on both sides of each boot intake

<2> Pit Drawings
300 Bushel Pit
6
[1829 mm]
8 4
[2,438 mm] [1,219 mm]
11
[3,353 mm]
8 5 1
[2,438 mm] [1,549 mm]
12
[3,658 mm]
17 1
[5,207 mm]
45
NOTE: These drawings are suggested pit layouts. They are

for reference only and are not intended for construction.

Pit Drawings
500 Bushel Pit

6
[1,829 mm]
8 4
[2,438 mm] [1,219 mm]
12
[3,658 mm]
8 5 1
[2,438 mm] [1,549 mm]
12
[3,658 mm]
2
[51 mm]
14
[4,267 mm]
19 1
[5,817 mm]
45
NOTE: These drawings are suggested pit layouts. They are

for reference only and are not intended for construction.

<3> Specifications
M48 Dimensions
DENOTES
1/4 EXPANDED METAL
URETHANE LINED AREAS
EXPLOSION VENT
Shaft
T
Projection
S
V
Q X
N2 U
M A
*
D C
L
N
Z
K
G
J
F
H
E B
* 1 1/2 X 3/16 ANGLE ON OUTSIDE CORNERS

Specifications
Dimension Table
M48-100 M48-120 M48-150 M48-200
16 20 20 30
A [406 mm] [508 mm] [508 mm] [762 mm]
20 1/4 24 1/2 24 1/2 34 1/2
B [514 mm] [521 mm] [622 mm] [876 mm]
14 14 14 14
C [356 mm] [356 mm] [356 mm] [356 mm]
46 46 46 46
D [1,168 mm] [1,168 mm] [1,168 mm] [1,168 mm]
74 74 74 74
E [1,880 mm] [1,880 mm] [1,880 mm] [1,880 mm]
46 46 46 46
F [1,168 mm] [1,168 mm] [1,168 mm] [1,168 mm]
68 68 68 68
Standard Inlet [1,727 mm] [1,727 mm] [1,727 mm] [1,727 mm]
G
68 68 68 68
Flared Inlet [1,727 mm] [1,727 mm] [1,727 mm] [1,727 mm]
34 1/2 34 1/2 34 1/2 34 1/2
H [876 mm] [876 mm] [876 mm] [876 mm]
56 1/2 56 1/2 56 1/2 56 1/2
Standard Inlet [1,435 mm] [1,435 mm] [1,435 mm] [1,435 mm]
J
72 72 72 72
Flared Inlet [1,829 mm] [1,829 mm] [1,829 mm] [1,829 mm]
72 72 72 72
K [1,829 mm] [1,829 mm] [1,829 mm] [1,829 mm]
120 120 120 120
L [3,048 mm] [3,048 mm] [3,048 mm] [3,048 mm]
28 3/16 32 32 32 1/8
M [716 mm] [813 mm] [813 mm] [816 mm]
16 16 18 20
N (Round Flange) [406 mm] [406 mm] [457 mm] [508 mm]
16 20 20 20
N (Square Flange) [406 mm] [508 mm] [508 mm] [508 mm]
12 14 14 14
P [305 mm] [357 mm] [357 mm] [357 mm]
46 3/16 43 3/16 46 3/16 46 3/16
Q [1,173 mm] [1,173 mm] [1,173 mm] [1,173 mm]
46 13/16 47 47 46 15/16
R [1,189 mm] [1,194 mm] [1,194 mm] [1,192 mm]
93 93 3/16 93 3/16 93 1/8
S [2,362 mm] [2,367 mm] [2,367 mm] [2,365 mm]
104 7/16 108 1/2 108 1/2 108 1/4
T [2,653 mm] [2,756 mm] [2,756 mm] [2,750 mm]
34 1/8 32 32 32 1/8
U [867 mm] [813 mm] [813 mm] [816 mm]
3 7/16 4 7/16 4 7/16 4 7/16
V [87 mm] [113 mm] [113 mm] [113 mm]
49 15/16 50 15/16 50 15/16 50 15/16
X [1,268 mm] [1,294 mm] [1,294 mm] [1,294 mm]
22 22 22 22
Y [559 mm] [559 mm] [559 mm] [559 mm]
12 12 12 12
Z [305 mm] [305 mm] [305 mm] [305 mm]
See page 40 for bucket elevator boot dimensions.

Specifications
Model Specifications
M48 Elevator
capacity in head head
cup size trunking belt size and
bushels head pulley shaft / shell / spouting
MODEL / cup (or specification / bearings
per hour / RPM boot boot required
spacing legging) belt strength
WL + 10% shaft shell
12 x 8 13 [330mm]
48 [305mm
11 ga / 14 ga PVC - static,
3 - 7/16 / 3/16 16
M48-100 10,000 [1,219mm] x 203mm] [1.9mm] oil and fire
3 - 7/16 or [3mm] / [406 mm]
/ 60 / 10 [4.8 mm]
lockformed resistant (SOF)
[254mm] / 450# PIW
16 x 8
48 [406 mmx
11 ga / 14 ga
4 - 7/16 / 3/16 16
M48-120 12,000 [1,219mm] 203mm] [1.9mm]
3 - 7/16 or [3mm] / [406 mm]
/ 52 / 10 [4.8 mm]
lockformed 17 [432mm]
[254mm] PVC - static,
oil and fire
16 x 8 resistant (SOF) self
48 [406 mmx
11 ga / 14 ga / 450# PIW aligning
4 - 7/16 / 3/16 18
M48-150 15,000 [1,219mm] 203mm] [1.9mm] sealed
3 - 7/16 or [3mm] / [457 mm]
/ 60 / 9 [4.8 mm]
lockformed ball
[229mm] bearings
12 x 8 26 [660 mm]
48 [305mm
11 ga / 14 ga PVC - static,
4 - 7/16 / 3/16 20
M48-200 20,000 [1,219mm] x 203mm] [1.9mm] oil and fire
3 - 7/16 or [3 mm] / [508 mm]
/ 60 / 10 [4.8 mm]
lockformed resistant (SOF)
[254mm] / 450# PIW
M48-300 - - - - - - -

Specifications
Parts Identification
SPEED
HEAD HEAD REDUCER
PULLEY
MOTOR
MOUNT
DISCHARGE
HOPPER
GUY WIRE
BRACKET
GUY
CABLE BELT DRIVE
MOTOR
UP LEG
SECTION
DOWN LEG NOTE: For clarity the belt guard is not shown. Do not
SECTION operate the bucket elevator without the guard installed.
BELT
BUCKET
Right Hand or Left Hand Drive
SPACER
LEG
ANGLE
FLANGE
BEARING
ANGLES
INSPECTION
SECTION
INSPECTION
DOOR Left Hand Right Hand
Drive Drive
BOOT
INLET
PULLEY
HOPPER
HEAD
(top view) DISCHARGE
HOPPER
BOOT

Specifications
Inspection Section
INSPECTION
SECTION
CHANNEL
COVER
FRONT
COVER WITH
SCREEN
(Can be placed
in upper,
middle, or
lower position)
DOOR
HINGE
CHANNEL
SIDE
COVER
INSPECTION
SECTION DOOR
LOWER
(Can be configured to
CHANNEL
open left or open right)
SIDE
COVER

Specifications
Stacking Drawing
STACKING EXCEPTION
If the leg is in a boot pit, the leg sections may be
HEAD
rearranged so inspection sections are above grade.
NOTE: If 10 gage leg sections are required for this

installation, locate them closest to the boot.
10 [3,048 mm]
10 [3,048 mm] SECTION(S)
SECTION(S)
6 - 9
[1,829 mm x 2,743 mm]
SECTION
6 - 9
[1,829 mm x 2,743 mm]
SECTION
10 [3,048 mm]
SECTION
Arrange
inspection
section
10 [3,048 mm]
covers
INSPECTION
and doors
SECTION
where
needed
for this
installation.
BOOT

Specifications
Ladder and Platform Arrangement
NOTE: The platforms on this drawing are positioned

WORK for a head assembly with a right hand drive. All
PLATFORM items are reversed for a left hand drive.
NOTE: Ladders need to extend above platforms by

4[1,219mm]
customers discretion
DISTRIBUTOR
PLATFORM NOTE: Depending on the height of the bucket
elevator, the unit may have multiple rest platforms
(rest stops). If this is the case, alternate them so that
the ladder is not continuous.
20 [6,096 mm] maximum with no cage

30 [9,144 mm] maximum with cage
REST 4 [1,219 mm]

PLATFORM
20 [6,096 mm] maximum with no cage

30 [9,144 mm] maximum with cage

Specifications
Explosion Vent Locations

State and local codes may require explosion grade, or the bottom of the explosion vent
vents for this bucket elevator. NFPA (National shall be within 1 [305 mm] to 4[1,219mm]
Fire Protection Association) Standard 61 after the leg penetrates the building roof. It is
(1999) has established recommended your responsibility to know what the specific
practices for the placement of these vents. requirements are for your installation.
NFPA61, section 5 - 4.1.2 states in part the
The examples on this page and the next depict
following: All newly installed outside legs
the requirements of NFPA61 5 - 4.1.2.
handling bulk raw grain shall be provided with
explosion relief panels, located at intervals
no greater than 20 [6 m] along the casings. NOTE: See pages 10 - 11 for additional information
To minimize personnel exposure, explosion related to grain dust explosions.
venting for outside legs shall start between
8[2,438mm] and 12 [3,657 mm] above
a) Leg Extending Through a Building
EXPLOSION VENT
in head
20 [6,096 mm]
maximum
minimum 2 [610 mm]

2016-07-26
b) Without a Pit
in head
EXPLOSION VENT
GLOBAL INDUSTRIES, INC.

20 [6,096 mm] 20 [6,096 mm] 20 [6,096 mm]
8 - 12 maximum maximum maximum
[2,438 - 3,658 mm]
26
Specifications
c) With a Pit
in head
EXPLOSION VENT
20 [6,096 mm] 20 [6,096 mm]

8 - 12 maximum maximum
[2,438 - 3,658 mm]
M36 - M48 Bucket Elevator 10230004

<4> Pre-Assembly
STRUCTURAL CAPACITY On outside installations, check the planned
location for the boot, head, spouting, and
Safety must be first in all planning for the
guy cables for clearance to other structures.
installation and operation of the elevator. This
Driveways, overhead power lines, and building
elevator is designed to safely support its own
structures can present special hazards and
weight and withstand winds up to 100mph
obstructions.
[160 km/h] for the height specified when
properly guyed. It has not been designed On inside installations, check the location for the
to support or brace other equipment. ALL leg as it passes through each floor. Additional
DISTRIBUTORS, CLEANERS, AND/OR clearance for the ladder must be provided
SPOUTING MUST BE APPROVED IN through each floor.
WRITING BY MFS/YORK/STORMOR WHEN
SUPPORTED OR BRACED FROM THE BOOT FOOTING AND PIT
ELEVATOR. OTHERWISE THE EXTRA
ATTACHMENTS MUST BE INDEPENDENTLY Enough area on the ground must be provided
SUPPORTED OR BRACED. to adequately support the weight of the elevator
and cable reaction loads in high winds. Table 1
shows footing loads for each model and height
ELEVATOR LOCATION of elevator. Consult a local Structural Engineer
The elevator must be properly located to receive for a properly designed boot footing.
the incoming material and discharge it at the If the boot is installed in a pit, or other permanent
desired location. This requires an exact location structure, adequate clearance must be provided
for the boot. Determine whether the boot is to to service the elevator. Of prime concern is
be fed from the down leg side, the up leg side the removal of the boot pulley and use of the
or both sides of the elevator. The down leg side cleanout door. On outdoor installations the pit
is recommended for light materials like ground will require a sump pump or drain.
feed. The up leg side is recommended for
heavier free flowing materials like whole grains.
The discharge height should be such that the
spouting is at a minimum slope of 45 for whole
grains. Contact MFS/YORK/STORMOR for
specific recommendations on other materials.
Table 1. Boot Footing Loads (in lb and [kg])

180 [54.86 m] 160 [48.77 m] 140 [42.67 m] 120 [36.58 m] 100 [30.48 m] 80 [24.38 m] 60 [18.29 m]
M48 - 100 84,648 76,858 65,665 57,892 51,180 44,576 34,704

[38,396] [34,862] [29,785] [26,259] [23,215] [20,219] [15,741]
M48 - 120 96,527 87,907 66,844 66,844 58,670 50,909 39,864

[43,784] [39,874] [30,320] [30,320] [26,612] [23,092] [18,082]
M48 - 150 98,287 88,670 67,542 67,542 59,875 51,463 40,650

[44,582] [40,220] [30,637] [30,637] [27,159] [23,343] [18,439]
M48 - 200 116,404 105,821 79,909 79,909 70,700 60,482 46,949

[52,780] [48,000] [32,246] [36,246] [32,069] [27,434] [21,296]
M48 - 300 141,302 126,917 97,042 97,042 85,801 73,860 58,217

[64,094] [57,569] [44,018] [44,018] [38,919] [33,502] [26,407]

Pre-Assembly
Guy Cables and Anchors

The Leg must be braced every 20 [6,096mm]
from the head section to the top of the boot. Guy WARNING!
cables are generally used for bracing above
CARE SHOULD BE GIVEN TO PROTECT
ground level. Legs extending into pits (below
GUY CABLES FROM ACCIDENTAL
ground level) are braced near the ground level. If
DAMAGE. Trucks and farm machinery
the pit is over 20 [6,096mm] deep, brace the leg
could cause serious damage to a cable
every 20 [6,096mm]. By bracing near the ground
and result in elevator collapse.
level the maximum overhead guy clearance is
obtained to the first set of cables.
All connections to the leg for guy cables or Some protection is gained by guard fences
bracing must be made with guy wire brackets. and elevated anchors. Guard fences will keep
Guy wire brackets are to be located against the equipment a safe distance from cables. Elevated
top edge of the leg section flanges. (4) cables, anchors will help vehicles to pass under the
90 apart are installed to each guy wire bracket. cables near the anchor. The next page shows a
Anchor locations are shown on the next page. typical elevator anchor.
Cable lengths are shown on page 32.
Anchors must be properly designed to withstand
the cable loads. The total loads imposed on the WARNING!
anchors are listed in the table below. All anchors
must be designed by a Structural Engineer ALL CABLES OR BRACES ATTACHED
to match soil and ground conditions. Install TO BUILDINGS OR OTHER STRUCTURES
wire rope clips (cable clips) correctly. See the MUST BE APPROVED BY THE
instructions starting on page 94. MANUFACTURER OF THE STRUCTURE or
by a structural engineer.

Pre-Assembly
529 1 0
NOTE:
80 See page
10,4 8 94 for correct cable clamping info!
7 999
0
Table 2. Guy Cables6
Anchor A Anchor B Anchor C
Elevator height no. horz. horz. vert no. horz. horz. vert no. horz. horz. vert
Model (ft.) of dist. load load of dist. load load of dist. load load
H sets (ft.) ( bs) (lbs) sets (ft.) (lbs) (lbs) sets (ft.) (lbs) (lbs)
X LH LV X LH LV X LH LV
180 2 40 11,458 7,512 3 100 17,135 12,020 4 180 25,994 18,550
160 2 40 11,241 7,350 2 80 11,156 8,575 4 160 25,438 17,741
140 3 60 16,533 9,529 4 140 24,748 16,740
M48-100
120 2 40 10,646 6,903 4 120 23,925 15,512

100 2 40 10,321 6,659 3 100 17,813 12,301
80 2 40 9,942 6,375 2 80 11,432 9,013
60 3 60 15,961 9,498

H sets (ft.) ( bs) (lbs) sets (ft.) (lbs) (lbs) sets (ft.) (lbs) (lbs)
180 2 40 12,395 8,215 3 100 18,542 13,145 4 180 27,662 19,781
160 2 40 12,158 8,038 2 80 12,074 9,377 4 160 27,062 18,907
M48-120 and
140 3 60 17,871 10,421 4 140 26,319 17,826

M48-150
120 2 40 11,507 7,549 4 120 25,430 16,500

100 2 40 11,152 7,283 3 100 18,835 13,004
80 2 40 10,737 6,972 2 80 11,946 9,428
60 3 60 16,840 9,983

Pre-Assembly

H sets (ft.) (lbs) (lbs) sets (ft.) (lbs) (lbs) sets (ft.) (lbs) (lbs)
180 2 40 14,740 9,974 3 100 22,058 15,958 4 180 31,833 22,858
160 2 40 14,452 9,758 2 80 14,367 11,384 4 160 31,124 21,821
140 3 60 21,216 12,651 4 140 30,244 20,541
M48-200
120 2 40 13,661 9,165 4 120 29,193 18,968

100 2 40 13,230 8,841 3 100 21,389 14,762
80 2 40 12,727 8,464 2 80 13,231 10,464
60 3 60 19,040 11,194

H sets (ft.) (lbs) (lbs) sets (ft.) (lbs) (lbs) sets (ft.) (lbs) (lbs)
180 2 40 16,615 11,380 3 100 24,871 18,208 4 180 35,170 25,319
160 2 40 16,287 11,134 2 80 16,202 12,990 4 160 34,373 24,153
140 3 60 23,892 14,435 4 140 33,385 22,713
M48-300
120 2 40 15,385 10,457 4 120 32,203 20,942

100 2 40 14,893 10,088 3 100 23,432 16,168
80 2 40 14,318 9,658 2 80 14,259 11,293
60 3 60 20,800 12,163

Pre-Assembly
Cable Anchor Locations

LV guy cables
45o
90o
20
LH
90o 90o H
anchor distance
from elevator
guy cables
A
turnbuckle
TYPICAL ELEVATOR ANCHOR deadman footing
2016-07-26 GLOBAL INDUSTRIES, INC. 31 10230004

M36 - M48 rev 10230004
Bucket Elevator -00
Pre-Assembly
Cable Lengths
40 [12,192 mm] leg 60 [18,288 mm] leg 80 [24,384 mm] leg
KEY:
(1) 57 [17,374 mm] (1) 85 [25,908 mm] 80 (1) 114 [34,747 mm]
(2) 45 [13,716 mm] (2) 73 [22,250 mm] (1) (2) 100 [30,480 mm] 180 = [54,864 mm]
TOTAL CABLE: 60 (3) 64 [19,507 mm] 60 ( 3) 57 [17,374 mm] 160 = [48,768 mm]
(2) (4) 45 [13,716 mm]
408 [124,359 mm] (1) TOTAL CABLE: 140 = [54,864 mm]
40 40 888 [270,662 mm] 40 TOTAL CABLE: 120 = [36,567 mm]
(1) (2) (3)
1,264 [385,268 mm] 100 = [30,480 mm]
20 20 (3) 20
(2) (4) 80 = [24,384 mm]
60 = [18,288 mm]
40 = [12,192 mm]
40 60 40 40 20 = [6,096 mm]
A A A B
100 [30,480 mm] leg 120 [36,576 mm] leg 140 [42,672 mm] leg
(1) 142 [43,282 mm] (1) 170 [51,816 mm] 140 (1) 198 [60,350 mm]
(1)
(2) 129 [39,319 mm] (2) 157 [47,854 mm] (2) 185 [56,388 mm]
(3) 117 [35,662 mm] 120 (3) 145 [44,196 mm] 120 (3) 172 [52,426 mm]
(1) (2)
(4) 57 [17,374 mm] (4) 135 [41,148 mm] (4) 162 [49,378 mm]
100 (5) 45 [13,716 mm] 100 (5) 57 [17,374 mm] 100 (5) 85 [34,747 mm]
(2) (3)
(1) (6) 45 [13,716 mm] (6) 73 [17,374 mm]
TOTAL CABLE: 80 80 (4)
80 (3) (7) 64 [19,507 mm]
(2) 1,960 [597,408 mm] TOTAL CABLE:
60 60 (4) 2,836 [864,413 mm] TOTAL CABLE:
(3) 60 (5) 3,756 [1,144,829 mm]
40 40 40
(4) (5) (6)
20 20 20 (7)
(5) (6)
40 60 40 80 60 80
A B A B A B
160 [48,768 mm] leg 180 [54,864 mm] leg

(1) 227 [69,190 mm] 180 (1) 255 [77,724 mm]
(1)
(2) 213 [64,922 mm] (2) 241 [73,457 mm]
160 (3) 200 [60,960 mm] 160 (3) 228 [69,494 mm]
(1) (2)
140 (4) 189 [57,607 mm] (4) 217 [66,142 mm]
140
(2) (5) 114 [34,747 mm] (3) (5) 142 [43,282 mm]
120 (6) 100 [30,480 mm] 120 (6) 129 [39,319 mm]
(3) (4)
(7) 57 [17,374 mm] (7) 117 [35,662 mm]
100 (8) 45 [13,716 mm] 100 (8) 57 [17,374 mm]
(4)
(5) (9) 45 [13,716 mm]
TOTAL CABLE:
80 4,580 [1,395,984 mm] 80 TOTAL CABLE:
(5) (6)
5,724 [1,744,675 mm]
60 60 (7)
(6)
40 40
(7) (8)
20 20
(8) (9)
40 40 80 40 60 80
A B C A B C
NOTES:
1. All cables are 3/8 [10 mm] diameter.
2. You must space guy cables in (4) equal directions.
3. Cable lengths shown are straight line lengths. They are based on the connecting heights shown on the left side of each
example. These heights are from ground level to the connecting point on the guy wire bracket. No allowance in the length is
made for sag, cable clamping, turnbuckles, or off level anchors.

Pre-Assembly
Spouting Accessories
Square and Round Flanges
14 [356 mm] Flange 14 [356 mm] Flange
5 3/16 [132 mm]
5 1/4 [133 mm]

15 13/16 [391 mm]
5 3/16 [132 mm]
5 7/8 [149 mm]
5 13/16 [148 mm]

18 1/8 [460 mm]
5 7/8 [149 mm]

Pre-Assembly
6 1/2 [165 mm]
6 5/8 [168 mm]

20 1/8 [511 mm]
6 1/2 [165 mm]
7 1/8 [181 mm]
7 1/4 [184 mm]

22 1/8 [562 mm]
7 1/8 [181 mm]
Contact the factory for dimensional

information on spouting accessories
14[356mm] and larger.

Pre-Assembly
Distributor Dimensions 16 [406 mm] Diameter Distributor

No.
B A 6 8 10
Ducts
A 15 15 15
[381 mm] [381 mm] [381 mm]
B 31 37 45 1/2
[787 mm] [940 mm] [1,156 mm]
D
C 35 1/4 41 1/4 49 1/2
C [895 mm] [1,048 mm] [1,257 mm]
D 25 3/4 31 3/4 40
[654 mm] [806 mm] [1,016 mm]
E 27 33 41 1/2
[686 mm] [838 mm] [1,054 mm]
E 18 [457 mm] 20 [508 mm]

Diameter Diameter
DUCT Distributor Distributor
No. No.
6 6
Ducts Ducts
A 12 A 43 1/2
[305 mm] [1,105 mm]
NOTE: The distributor dimensions are only 31 60

B B
approximate. Actual dimensions may vary. [787 mm] [1,524 mm]
C 38 C 66 1/2
[965 mm] [1,689 mm]
14 [356 mm] Diameter Distributor D 25

[635 mm]
D 54
[1,372 mm]
No. 28 55 1/2
6 8 10 12 E E
Ducts [711 mm] [1,410 mm]
A 14 14 14 14
[356 mm] [356 mm] [356 mm] [356 mm]
22 [559 mm] Diameter Distributor
B 28 34 40 45 1/2
[711 mm] [864 mm] [1,016 mm] [1,156 mm]
No.
4 6 8 10
32 1/2 38 1/2 44 1/2 50 Ducts
C [826 mm] [978 mm] [1,130 mm] [1,270 mm]
A 23 15 26 1/2 28 1/2
D 23 3/4 29 3/4 35 3/4 41 1/4 [584 mm] [381 mm] [673 mm] [724 mm]
[603 mm] [756 mm] [908 mm] [1,048 mm]
24 3/4 30 3/4 36 3/4 42 1/4 B varies varies varies varies

E [629 mm] [781 mm] [933 mm] [1,073 mm]
66 71 1/2 80 97
C [1,676 mm] [1,816 mm] [2,032 mm] [2,464 mm]
D 45 1/2 51 59 1/2 77 1/2

[1,156 mm] [1,295 mm] [1,511 mm] [1,969 mm]
E 51 53 61 1/2 79 1/2
[1,295 mm] [1,346 mm] [1,562 mm] [2,019 mm]

Pre-Assembly
Check Delivery
NOTE: Cups and belts should be stored in a

dry location.
SEE THE PACKING LIST

Your elevator has been carefully checked before
shipment. However, you should check your
shipment after arrival to insure it is complete.
Distribute the parts in an orderly fashion at the
construction site to facilitate later assembly. Use
the packing list provided with the shipment to
verify all parts have been received.
WARNING!
DO NOT USE A BOOT OR LEG SECTION
WHICH HAS BEEN DAMAGED. It may not
be structurally safe.

Pre-Assembly
Hardware
Bolt Head Identification
Grade 2 Grade 5 Grade 8 Grade 8.2
Bolt Torque Values

coarse thread bolts T = Tightening Torque P = Bolt Tensile Load in lb
Bolt Grade 2 Grade 5 Grade 8 and 8.2

Diameter T T T
- P P P
Threads/Inch ft-lbs Nm kgf-m ft-lbs Nm kgf-m ft-lbs Nm kgf-m
1/4 - 20 1313 6 8.1 0.83 2000 9 12 1.2 2850 13 18 1.8
5/16 - 18 2176 12 16 1.7 3350 19 26 2.6 4700 27 37 3.7
3/8 - 16 3188 22 30 3.0 4950 34 46 4.7 6950 48 65 6.6
7/16 - 14 4388 35 47 4.8 6800 55 75 7.6 9600 77 104 11
1/2 - 13 6850 63 85 8.7 9050 83 110 11 12800 120 163 17
5/8 - 11 9300 110 150 15 14500 170 230 24 20300 230 312 32
3/4 - 10 11400 160 217 22 21300 290 390 40 30100 410 556 57
7/8 - 9 13800 220 298 30 29500 470 640 65 41600 670 910 93
1 - 8 15000 280 380 39 38700 710 960 98 54600 1000 1400 138
Use the torque values listed in the table above for all Bucket Elevator
and Platform hardware connections!
WARNING! WARNING!
UNDER NO CIRCUMSTANCES SHALL Use only minimum 3/8 diameter grade 5
ANY OTHER BOLT BE SUBSTITUTED bolts at leg section connections!
FOR THOSE SUPPLIED BY
MFS/YORK/STORMOR!

Pre-Assembly
General Assembly Instructions

Actual elevator construction will differ between
contractors depending on available equipment,
crew experience and personal preference.
However, we suggest the following procedure:
1 Set the boot on the footing.
2 Assemble the head section complete with
the work platform, drive components and a
minimum of a 10 [3,048 mm] leg section.
NOTE: Crane time is reduced if approximately

30[9,144 mm] of trunking, ladder, etc. can be installed
to the head when it is still resting on the ground.
3 Position the crane so the leg and all spouting

can be constructed in (1) set up.
4 Sub-assemble leg sections together in
30[9,144mm] segments with ladders, safety
cages and any platforms. Remember, position
the guy wire brackets and cables at 20
[6,096mm] intervals.
Alternate Method - 4. Some contractors

prefer to lift the elevator in 10 [3,048 mm]
increments and bolt the leg sections on
individually.
5 Lift the elevator and continue to add
subassembled leg sections until legs are
complete.
6 Securely guy and plumb the elevator.
7 Install the belt and make a temporary splice.
8 Fasten the buckets to the belt and make a
permanent splice.
9 Check for loose fasteners and check the
operation of the elevator without material.

<5> Assembly
a) Boot Base
i IMPORTANT NOTE: Develop a layout plan for
the elevator, elevator accessories, and auxiliary
equipment. Throughout construction, build the
Bucket Elevator in accordance with the layout
BOOT
drawings for your elevator system. Make certain to
plan for any future additions to the system.
1 position the boot

Position the boot in its predetermined location.
The foundation must be dry and level. Keep BASE
the boot free of standing water. It may be
necessary to use a sump pump if the boot is
ANCHOR BOLT
located in a pit. It is vital that the boot be (not supplied by
anchored so the boot top flanges are level. MFS/YORK/STORMOR)
This may require that the boot bottom be CLIP
shimmed or grouted. Shims need to be located (not supplied by
under each vertical boot stiffener. Securely MFS/YORK/STORMOR)
fasten the boot to the concrete with machinery
clips (or field fabricated plates) and anchor
bolts (see example a).
WARNING!
2 install the inlet hopper(s) It is vital - The elevator boot must be
anchored so the top flanges are level!
Although inlet hoppers can be located on either
end we recommend they be installed on the
up leg side for freeflowing materials, such as
whole grains. For light fluffy materials a better
cup fill will result if the inlet hopper is mounted
on the down-leg side. Do not cut the opening
for the down-leg inlet hopper lower than
shown in the table and example a on the
next page. Doing so will reduce the elevator
capacity. Install the up-leg inlet by replacing the
upper panel with the inlet hopper.

Assembly
UP LEG E G
D F
C
J
A
B
STANDARD FLARED
INLET HOPPER INLET HOPPER
H
Boot Dimensions
O N P C
O C
MODEL A B D E F G H J
Standard Flared
M48-100 46 [1,168 mm] 34 1/2 [876 mm] 22 [559 mm] 22 [559 mm] 16 [406 mm] 19 [483 mm] 30 [762 mm] 33 [838 mm] 74 [1,880 mm] 72 [1,829 mm]
M48-120 46 [1,168 mm] 34 1/2 [876 mm] 22 [559 mm] oot D mens
22 [559 mm] 20 [508 mm] ns
23 [584 mm] 40 [1,016 mm] 43 [1,092 mm] 74 [1,880 mm] 72 [1,829 mm]
M48-150 46 [1,168 mm] 34 1/2 [876 mm] 22C[559 mm] 22 [559 mm] 20 [508 mm] 23 [584 mm] 40 [1,016 mm] 43 [1,092 mm] 74 [1,880 mm] 72 [1,829 mm]
M48-200 46 [1,168 mm] 34 1/2 [876 mm] andard
22 [559 mm] Flare
22 [559 mm] 28 1/2 [724 mm] 31 1/2 [800 mm] 50 [1,270 mm] 53 [1,346 mm] 74 [1,880 mm] 72 [1,829 mm]
C36 26 1 16 1 30
M48-300 46 [1,168 mm] 34 1/2 [876 mm] 22 [559 mm] 22 [559 mm] 28 1/2 [724 mm] 31 1/2 [800 mm] 62 [1,575 mm] 65 [1,651 mm] 74 [1,880 mm] 72 [1,829 mm]
3 install the discharge hopper

0
a) 23 0
Install the Discharge Hopper
0 46'' 3 1/2 ' 18' 2
Remove
C48 2 0 the hood
6' front
3 /2and back
0' from the
24''
head assembly Elevate the head enough to
8 6 1 ' 0'' 2
attach the discharge hopper to the front of the
unit (examplea). Use 3/8 hardware for this
connection.
HEAD FRONT
DISCHARGE HOPPER

Assembly M48-100 Drive Assembly
M48-100 Drive Assembly
4a install the M48-100 drive NOTE: The number, location, and size of gusset
holes shown in example a may differ from the actual
Install the motor, reducer, sheaves, belts, number, location, and hole sizes in the gusset on
and guard per the following illustrations and this elevator.
the instructions that accompany the drive
components. Refer to the Sales Order to
see the drive package breakdown for this
assembly. NOTE: Make certain to use the correct gusset
mounting holes for your installation. The hole
locations are given in the tables on the next page
and are numbered on the gusset from the top.
a) Add Support Bracket and Angles
Right Hand Drive Shown
1
2
3
4
5
6
SUPPORT BRACKET 7
SUPPORT
MOUNTING GUSSETS
ANGLE
mounting hole
locations for
SUPPORT ANGLE mounting holes used
10034696

M48-100 Right Hand Drive Belt Guard M48-100 Left Hand Drive Belt Guard
Bracket Mounting Locations Bracket Mounting Locations
Motor Mounting Motor Mounting
Application Holes Used Application Holes Used
(Motor Size and (Numbered Number (Motor Size and (Numbered Number
Horse Power Reducer from Top of of Gusset Horse Power Reducer from Top of of Gusset
Indicated) Size Gusset) Holes Indicated) Size Gusset) Holes
256T (20 HP) TXT525B 1, 3 6 256T (20 HP) TXT525B 1, 3 6
256T (20 HP) TXT625B 2, 4 6 256T (20 HP) TXT625B 3, 5 6
284T (25 HP) and 284T (25 HP)
TXT625B 3, 5 6 TXT625B 3, 5 6
286T (30 HP) and 286T (30 HP)
284T (25 HP) and 284T (25 HP)
TXT725B 3, 5 6 TXT725B 3, 5 6
286T (30 HP) and 286T (30 HP)
324T (40 HP) TXT625B 2, 4 6 324T (40 HP) TXT625B 2, 4 6
324T (40 HP) TXT725B 4, 6 6 324T (40 HP) TXT725B 4, 6 6
324T (40 HP) 324T (40 HP)
and 326T (50 HP) TXT625B 1, 3 7 and 326T (50 HP) TXT625B 1, 3 7
4 7/16 shaft 47/16 shaft
324T (40 HP) 324T (40 HP)
324T (40 HP) 324T (40 HP)
364T (60 HP) 364T (60 HP)
364T (60 HP) 364T (60 HP)
b) Belt Guard Bracket to Mounting Angle
Right Hand Drive

HOOD BACK
MOUNTING
ANGLE
BELT GUARD
BRACKET

NOTE: This elevator model will have either a motor NOTE: The location where the torque arm foot attaches
mount or motor mount tubing. Follow the instructions at to the torque arm bracket or torque arm tubing may vary
right that correspond with your installation. depending on the reducer size.
a1) Install Motor to Motor Mount a2) Install Motor to Tubing
Right Hand Drive Right Hand Drive

MOTOR
MOTOR MOUNT
ELEVATOR
ELEVATOR BEARING
BEARING ANGLE
ANGLE
MOTOR MOTOR MOUNT
TUBING
Right Hand Drive Toward Head Right Hand Drive

Toward Head
MOTOR
MOUNT
MOTOR MOUNT
MOTOR TUBING
MOTOR
ELEVATOR
BEARING
ANGLE
TORQUE ARM ELEVATOR BEARING
BRACKET ANGLE TORQUE ARM TUBING
b1) Install the Torque Arm Bracket b2) Install the Torque Arm Tubing
Right Hand Drive Right Hand Drive

MOTOR
MOTOR MOUNT
MOUNT TUBING
ELEVATOR
BEARING
ANGLE
TORQUE ARM
TORQUE ARM TORQUE ARM TUBING
FOOT MOUNT BRACKET

5a complete drive guard assembly a) Install Reducer to Head Assembly
Follow examples a, b, and the instructions that Right Hand Drive

come with your drive guard to finish installing
SHAFT REDUCER ROD
the drive guard assembly. MOUNTING
BRACKET
TORQUE ARM
NOTE: Some units have tubing instead of a motor mount.
TORQUE ARM
BRACKET
NOTE: Drive parts positions and drive belts quantities will

vary depending on the particular drive assembly.
After completing this step turn to page 56.
b) Complete the M48-100 Drive Guard Assembly
Right Hand Drive

REDUCER
NOTE: This
illustration is not
drawn to correct
proportions.
REDUCER
SHEAVE
BELT GUARD
(Open Position)
10022814
BELTS
MOTOR
SHEAVE MOUNTING BELT GUARD
WASHER PLATE MOUNTING STRAP
10035243 10034697

Assembly M48-120/150 Drive Assembly
M48-120/150 Drive Assembly
4b install the M48-120/150 drive NOTE: The number, location, and size of gusset
Install the motor, reducer, sheaves, belts, number, location, and hole sizes in the gusset on
and guard per the following illustrations and this elevator.
the instructions that accompany the drive
components. Refer to the Sales Order to
see the drive package breakdown for this
assembly. NOTE: Make certain to find the correct gusset
Mounting Holes Used for this installation. Hole
and are numbered starting at the gusset upper end.
a) Install the Support Brackets and Angles
Right Hand Drive
2
3
SUPPORT 4
BRACKET B
10035278 5
SUPPORT
6
BRACKET A
10035277
7
8
GUSSETS
SUPPORT ANGLE Mounting Hole

10034696 Locations for
Mounting Holes Used
SUPPORT
MOUNTING ANGLE
10034697

M48-120/150 M48-120/150
Right Hand Drive Belt Guard Left Hand Drive Belt Guard
286T (30 HP) 286T (30 HP)
TXT625B 1, 3 7 TXT625B 1, 3 6
4 7/16 shaft 4 7/16 shaft
286T (30 HP) 286T (30 HP)
TXT725B 2, 4 7 TXT725B 2, 4 6
324T (40 HP) 324T (40 HP)
TXT725B 2, 4 7
4 7/16 shaft 326T (50 HP) TXT725B 2, 4 6
4 7/16 shaft
324T (40 HP)
and 326T (50 HP) TXT725B 2, 4 7 324T (40 HP)
4 7/16 shaft 326T (50 HP) TXT825B 3, 5 6
4 7/16 shaft
324T (40 HP)
and 326T (50 HP) TXT725B 3, 5 7 364T (60 HP)
4 7/16 shaft 365T (75 HP) TXT825B 3, 6 G6
4 7/16 shaft
364T (60 HP)
365T (75 HP) TXT825B 4, 6 7 364T (60 HP)
4 7/16 shaft 365T (75 HP) TXT926B 4, 6 6
4 7/16 shaft
364T (60 HP)
365T (75 HP) TXT825B 4, 6 7 364T (60 HP)
4 7/16 shaft 365T (75 HP) TXT825B 4, 6 6
4 7/16 shaft
364T (60 HP)
365T (75 HP) TXT926B 3, 5 7 364T (60 HP)
4 7/16 shaft 365T (75 HP) TXT926B 4, 6 6
4 7/16 shaft
364T (60 HP)
365T (75 HP) TXT825B 4, 6 7 405T (100 HP)
TXT926B 5, 7 7
4 7/16 shaft 4 15/16 shaft
405T (100 HP) 405T (100 HP)
TXT926B 5, 7 8 TXT1024B 4, 6 6
4 15/16 shaft 4 15/16 shaft
405T (100 HP) 405T (100 HP)
TXT1024T 4, 6 7 TXT926B 3, 5 6
4 15/16 shaft 5 7/16 shaft
405T (100 HP) 405T (100 HP)
TXT926B 3, 5 7 TXT1024B 4, 6 6
405T (100 HP) 445T (125 HP)
TXT1024T 4, 6 7 TXT1024B 4, 6 6
445T (125 HP) 445T (125 HP)
TXT1225T 5, 7 7 TXT1225B 5, 7 7

a) Install the Belt Guard Bracket to the Mounting Angle Underside
Right Hand Drive Shown
HOOD BACK
MOUNTING ANGLE
BELT GUARD BRACKET
b1) Install Motor to Motor Mount b2) Install Motor to Motor Mount Tubing
Right Hand Drive Right Hand Drive MOTOR

MOTOR MOUNT
ELEVATOR
ELEVATOR
BEARING
BEARING
ANGLE
ANGLE
MOTOR
MOUNT
MOTOR TUBING

a1) Install Motor to Motor Mount a2) Install Motor to Tubing
Toward Head Right Hand Drive Toward Head Right Hand Drive
MOTOR
MOTOR MOUNT
TORQUE ARM
BRACKET
MOTOR
MOUNT
TUBING
MOTOR
TORQUE ARM TUBING ELEVATOR

BEARING
ELEVATOR BEARING ANGLE ANGLE
b1) Install the Torque Arm Bracket b2) Install the Torque Arm Tubing
Right Hand Drive MOTOR Right Hand Drive

MOUNT
TUBING
MOTOR MOUNT
ELEVATOR
BEARING
ANGLE
TORQUE ARM TORQUE

FOOT MOUNT ARM TORQUE ARM
BRACKET TUBING
NOTE: The location where the torque arm foot mount

attaches to the torque arm bracket or torque arm tubing
may vary depending on the reducer size.

a) Install Reducer to Head Assembly

NOTE: Some units have tubing instead of a motor mount.
Right Hand Drive
5b complete drive guard assembly SHAFT REDUCER ROD

MOUNTING
Follow examples a, b, and the instructions that BRACKET
come with your drive guard to finish installing TORQUE ARM
the drive guard assembly.
TORQUE ARM
BRACKET
NOTE: Drive parts positions and drive belts quantities will
After completing this step turn to page 56.
b) Complete the M48-120/150 Drive Guard Assembly
REDUCER Right Hand Drive
NOTE: This
illustration is not
drawn to correct
MOUNTING proportions.
WASHER
PLATE
10035243
REDUCER
SHEAVE
BELTS BELT GUARD

MOTOR (open position)
SHEAVE BELT GUARD 10022814
MOUNTING
STRAP
10034697

M48-200 Drive Assembly
4c install the M48-200 drive NOTE: The number, location, and size of gusset
Install the motor, reducer, sheaves, belts, and number, location, and hole sizes in the gusset on
guard per the following examples and the this elevator.
instructions that come with the drive components.
Refer to the Sales Order to see the drive
package breakdown for this assembly.
a) Install the Support Brackets and Angles
Right Hand Drive
2
3
SUPPORT 4
BRACKET B
10035278 5
6
SUPPORT
BRACKET A
10035277
GUSSETS
Mounting Hole
Locations for
Mounting Holes Used
SUPPORT
SUPPORT ANGLE
MOUNTING ANGLE
10034940
10034697
NOTE: Make certain to use the correct gusset

mounting holes for this installation. The hole
and are numbered on the gusset from the top.

M48-200 Right Hand Drive Belt Guard M48-200 Left Hand Drive Belt Guard
324T (40 HP) 324T (40 HP)
324T (40 HP) 324T (40 HP)
324T (40 HP) 324T (40 HP)
364T (60 HP) 364T (60 HP)
364T (60 HP) 364T (60 HP)
405T (100 HP) 405T (100 HP)
TXT926B 4, 6 6 TXT1024T 4, 6 6
405T (100 HP) 405T (100 HP)
TXT1024B 4, 6 6 TXT1024T 4, 6 6
445T (125 HP) 445T (125 HP)
and 4 7/16 shaft 4 7/16 shaft
445T (125 HP) 445T (125 HP)
and 445T (150 HP) TXT1024B 4, 6 6 and 445T (150 HP) TXT1024T 4, 6 6
445T (125 HP) 445T (125 HP)
and 445T (150 HP) TXT1225B 1, 2 * 2 and 445T (150 HP) TXT1225T 1, 2 * 2
a) Belt Guard Bracket to Mounting Angle
Right Hand Drive

HOOD BACK
MOUNTING
ANGLE
BELT GUARD
BRACKET

a) Install Motor to Motor Mount b) Install Motor to Tubing
Right Hand Drive MOTOR Toward Head Right Hand Drive
MOTOR
MOUNT
TUBING
MOTOR
ELEVATOR
BEARING
ANGLE
MOTOR
MOUNT TORQUE ARM TUBING ELEVATOR
TUBING BEARING
ANGLE
a) Install the Torque Arm Tubing b) Install Reducer and Torque Arm Assembly
MOTOR Right Hand Drive Right Hand Drive

MOUNT SHAFT REDUCER ROD
TUBING
MOUNTING
BRACKET
TORQUE ARM
TORQUE ARM
BRACKET
ELEVATOR
BEARING
ANGLE
TORQUE ARM
TUBING
NOTE: The location where the torque arm foot mount

attaches to the torque arm bracket or torque arm tubing
may vary depending on the reducer size.

5c complete drive guard assembly NOTE: Drive parts positions and drive belts quantities will
Follow the example (below), and the
instructions that come with the drive guard to
finish installing the drive guard assembly.
a) Complete the M48-200 Drive Guard Assembly
REDUCER Right Hand Drive
NOTE: This
illustration is not
drawn to correct
MOUNTING proportions.
WASHER
PLATE
10035243
REDUCER
SHEAVE
BELTS BELT GUARD

MOTOR (open position)
SHEAVE BELT GUARD 10022832
MOUNTING
STRAP
10034697

Assembly
Legs Cross Section Profiles

a) 16 x 14 Leg Profile b) 26 x 14 Leg Profile
14
14
[356 mm]
[356 mm]
(DW) Design Width A

16
[406 mm] (DW) Design Width A
26
[660 mm]
c) 20 x 14 Leg Profile
14
[356 mm] d) 30 x 14 Leg Profile
14
[356 mm]
(DW) Design Width A

20
[508 mm]
(DW) Design Width A

30
[762 mm]

Assembly
Installing Platform Floor Planks

a) Connect Plank Undersides Together
3/8 FLANGE NUT

90005027 FLOOR PLANK
3/8 X 1 HEX BOLT

90000031
b) Bolt Plank ends to Platform Base

3/8 x 2 1/2 HEX BOLT, 068819
3/8 FLAT WASHER, 90010020
3/8 LOCK NUT

90005024

Assembly
Work Platform
3/8 x 1
HEX BOLT
004181
MOUNTING
BRACKET
3/8 FLANGE NUT

90005027
MOUNTING
BRACKET
Install Mounting Brackets
HEAD
i IMPORTANT NOTE: The work
ASSEMBLY
platform base comes pre-assembled
as (3) base sections. These
sections may be dissassembled and
reassembled for either Left Hand or
Right Hand platform use!
MOUNTING BRACKET
M48-100/120, 16 LEG (DW) M42-80/100/120, 16 LEG (DW)
10337753 10337757
M48-150, 20 LEG (DW) M42-150, 20 LEG (DW)
10337831 10337759
M48-200, 26 LEG (DW) M42-200, 26 LEG (DW)
10337856 10337761
M48-200, 30 LEG (DW)
10337839
6 mounting brackets to head

Just above the location where the head assembly
connects with the legs, install mounting brackets
to the front and back of the head. Use the
supplied 3/8 hex bolts and flange nuts.

Assembly
Install Mounting Channels in the Correct Orientation
MOUNTING BRACKET
HEAD
ASSEMBLY
PLATFORM BASE
MOUNTING
CHANNEL
MOUNTING
CHANNEL
NOTE: When installing mounting channels, orientate

the mounting channel flanges for each so they
face in opposite directions. Use 1/2 hex bolts
and flange nuts at all mounting channels/brackets
connection holes. Preread the next 8 pages before
installing these channels.
1/2 x 1 hex bolt
1/2 FLANGED
HEX NUT
90005043

Assembly
16 [406 mm] Leg Design-Width (DW) Work Platform (10323629)
7a prepare to assemble the base NOTE: Read and follow the platform floor
planks installation instructions on page 55!!
Prepare to assemble the platform base with
1/2 hex bolts and flange nuts. There are different
methods you may use to successfully build
the work platform. If you are building the work NOTE: The examples on this page and page 65
show the configuration for a Right Hand drive.
platform at ground level so the platform base is Components are reversed for a Left Hand drive.
parallel to the ground, you will likely want to set
your platform up on supports approximately 18
[460 mm] or higher (supports not supplied by
York). Once the unit is assembled, make certain NOTE: These ovals represent slotted mounting
it is square and securely tighten all bolts. hole locations on the bottoms of the platform
base channels. See page 62!
(Right Hand Drive shown)

183 3/4
[4,667 mm]
50 3/16
[1,274 mm]
112 7/16
[2,856 mm]
24 PLATFORM
[610 mm] FRONT
38 3/16
[970 mm]
MOUNTING BRACKET
61 9/16 M42-80/100/120, 16 LEG (DW) LEG
10337757 LOCATIONS
[1,564 mm] M48-100/120, 16 LEG (DW)
10337753
Mount the Platform using the base channels slotted holes furthest to the front of the Platform (standard York platforms)!

Assembly
7b prepare to assemble the base NOTE: Read and follow the platform floor
planks installation instructions on page 55!

183 3/4
[4,667 mm]
50 3/16
[1,275 mm]
117 3/16
[2,977 mm]
28 3/4 PLATFORM
[730 mm] FRONT
38 3/16
[970 mm]
MOUNTING BRACKET
M42-150, 20 LEG (DW) LEG
61 9/16 LOCATIONS
10337759
[1,564 mm] M48-150, 20 LEG (DW)
10337831

Assembly
7c prepare to assemble the base NOTE: Read and follow the platform floor
planks installation instructions on page
pa e 55!!

183 3/4
[4,667 mm]
50 3/16
[1,275 mm]
122 7/16
[3,110 mm]
34 PLATFORM
[864 mm] FRONT
38 3/16
[970 mm]
MOUNTING BRACKET
M42-200, 26 LEG (DW) LEG
61 9/16 LOCATIONS
10337761
[1,564 mm] M48-200, 26 LEG (DW)
10337856

Assembly
7d prepare to assemble the base NOTE: Read and follow the platform floor
planks installation instructions on page 55!

183 3/4
[4,667 mm]
50 3/16
[1,275 mm]
127 3/16
[3,231 mm]
38 3/4 PLATFORM
[984 mm] FRONT
38 3/16
[970 mm]
MOUNTING BRACKET LEG

61 9/16
M48-200, 30 LEG (DW) LOCATIONS
[1,564 mm] 10337839

Assembly
Assemble the Work Platform Base

8 mount the platform base
Mount the platform base channels. Bolt the base
channels to the mounting channels. Use the
base channels slotted holes furthest the front
of the elevator platform! Use 1/2 hex bolts and
flange nuts.
HEAD
ASSEMBLY
PLATFORM
MOUNTING PLATFORM
BRACKET MOUNTING
BRACKET
MOUNTING
CHANNEL
PL
FR ATFO
MOUNTING ON RM
T
CHANNEL
PLATFORM BASE
CHANNEL
PLATFORM BASE
CHANNEL
1/2 x 1 hex bolt
1/2 FLANGED
HEX NUT
90005043

Assembly
9 assemble the platform base

Complete the platform base assembly.
Use 1/2 hex bolts and flange nuts. If you are
building the work platform at ground level York
suggests using 18 [460 mm] or higher supports
(not supplied by York) to temporarily support the
assembly. Once the unit is assembled, make
certain it is square and securely tighten all bolts. (Right Hand Drive shown)
PLATFORM
MOUNTING
BRACKET
(H)
(H)
BASE SIDE,
NO DOOR
10327725
PLATFORM
MOUNTING
BRACKET
BASE MIDDLE SECTION
30 [762 mm] LEG (DW)
10323677 DOOR
26 [660 mm] LEG (DW) 18 [457 mm] TALL
10323675 (or taller)
20 [508 mm] LEG (DW) BLOCKS OR
10323673 MOUNTING CHANNEL
30 [762 mm] LEG (DW) SUPPORTS
16 [406 mm] LEG (DW) BASE SIDE,
10327733 10337737
WITH DOOR
26 [660 mm] LEG (DW)
10327723
10338027
20 [508 mm] LEG (DW)
10338024
16 [406 mm] LEG (DW)
(H) (DW) = Design Width 10327733
1/2 x 1 hex bolt
3/8 x 1 hex bolt
1/2 FLANGED
HEX NUT
3/8 flange nut 90005043

Assembly
Complete the Work Platform

EXPLODED VIEW 10
The ladder is not shown in this BASE MIDDLE SECTION After the platform base is securely installed to
drawing for clarity. Install ladders to 30 [762 mm] LEG (DW)
the platform in the correct locations. 10323677
the head assembly, install the rest of the platform
See the ladders construction manual. 26 [660 mm] LEG (DW) components to the platform base as shown on this
10323675
20 [508 mm] LEG (DW)
page and the next. Use the provided hardware.
FRONT AND BACK RAIL
30 [762 mm] LEG (DW) 10323673
10337735 16 [406 mm] LEG (DW)
26 [660 mm] LEG (DW) 10327733
10338026 SIDE RAIL
20 [508 mm] LEG (DW) BASE SIDE, 10337736
10338023 NO DOOR 41 3/4 [1,060 mm]
16 [406 mm] LEG (DW) 10327725 POST
10338019 10033147
HEAD
LADDER BRACKET
10337486
BASE SIDE,
WITH DOOR
10327723
FRONT AND
LADDER BRACKET BACK RAIL
LEG
10337486 SECTION
LEG
SECTION
1/2 x 1 hex bolt
MOUNTING CHANNEL
30 [762 mm] LEG (DW)
10337737 3/8 x 1 hex bolt
26 [660 mm] LEG (DW)
10338027
20 [508 mm] LEG (DW)
10338024
16 [406 mm] LEG (DW)
10327733
1/2 FLANGED
HEX NUT
90005043 3/8 flange nut

Assembly
EXAMPLE COMPLETED PLATFORM
BASE MIDDLE SECTION

HEAD
LADDER BRACKET
BASE SIDE, 10337486
WITH DOOR
10327723
BASE SIDE,
NO DOOR
10327725
SIDE RAIL
10337736
41 3/4 [1,060 mm]

POST
10033147
LADDER
LADDER BRACKET
SECTION
10337486
PLATFORM
MOUNTING
BRACKET
BASE SIDE,
WITH DOOR
10327723 FRONT AND
BACK RAIL
LEG 30 [762 mm] LEG (DW)
SECTION 10337735
26 [660 mm] LEG (DW)
10338026
20 [508 mm] LEG (DW)
10338024
16 [406 mm] LEG (DW)
10327733

Assembly
Distributor Platform RH - PN 10323632

LH - PN 10323642
NOTE: Read and follow the platform floor NOTE: The examples on this page and the next 3 pages
page
planks installation instructions on pa e 55!! show the configuration for a Right Hand platform.
Components are reversed for a Left Hand drive.
Distributor Platform, (Right Hand Drive shown)
51 7/8
[1,318 mm]
LEG
LOCATIONS
74
[1,880 mm] 100
[2,540 mm]
42
[1,067 mm]
25 7/8
[657 mm]
49 5/8 24 1/2
[1,067 mm] [622 mm]
136 5/16
[3,462 mm]

Assembly
EXPLODED VIEW 11 assemble together the platform

Read this page and the next LADDER M42-M48 Leave all bolts loose until the platform is
page before assembly! SECTION LEG assembled. Assemble together the distributor
CASING
ANGLE platform railing and base using 3/8 x 1 1/4
SIDE END 10337750 hex bolts and 3/8 flange nuts (typical). Except
RAIL
10337404 use 1/2 hex bolts and flange nuts at all
structural frame component connections.
LEG CASING ANGLE ANGLED

3/8 THREADED
10337488 SIDE RAIL
ROD
10337161
INSIDE
LONG RAIL FRONT
POST 10337742 SIDE RAIL
10337480 10337160
INSIDE FRONT RAIL
10337749
BASE SIDE LADDER ANGLED
SECTION BRACKET POST POST
10323630 10337486 10337480 10337403
OUTSIDE
LONG OUTSIDE FRONT RAIL
RAIL 10337162
10337741
BASE FRONT
Right Hand platform shown SECTION
10323520
SUPPORT CHANNEL
10323635 ANGLED
POST
10337403
1/2 x 1 hex bolt
ANGLED
SIDE RAIL
MAIN 10337161 3/4
SUPPORT CHANNEL THREADED
10323635 ROD
3/8 flange nut 910401
MID SUPPORT
10337610
1/2 FLANGED
FRONT
SUPPORT CHANNEL HEX NUT
3/8 x 1 1/4 hex bolt 10337747 90005043

Assembly
Distributor Platform, Underside The ladders are not shown in this

drawing for clarity. Install ladders to
the platform in the correct locations.
See the ladders construction manual.
M42
M42
M48
M48 MAIN
FRONT
SUPPORT CHANNEL
SUPPORT CHANNEL
MID SUPPORT 10323635
10337747
10337610
SUPPORT CHANNEL
10323635

Assembly
The ladders are not shown in this

drawing for clarity. Install ladders to NOTE: Lock the platform into location to carry all loads!
the platform in the correct locations.
See the ladders construction manual.
Use the nearest usable hole to

Right Hand platform shown LEG CASING
the leg section per the elevator
LEG ANGLE
leg Design Width (DW). The leg
SECTION 10337488
LEG CASING ANGLE casing angle MUST BE DRAWN
10337750 UP FULLY TIGHT to the leg!
3/8 threaded rods MUST BE
FULLY TIGTHENED without
3/8 THREADED stripping the threads!
ROD
LEG INSIDE
M48 SECTION FRONT RAIL
10337749
INSIDE 3/8 THREADED

LONG RAIL ROD
M42 10337742
M48
M42
POST
10337480
SUPPORT CHANNEL
10323635
BASE SIDE SECTION

10323630
12 install the platform to the legs FRONT

SUPPORT CHANNEL
See the previous page and above. Locate the 10337747
platform at the pre-planned necessary height BASE FRONT
SECTION
for this installation. Bolt support channels and 10323520
distributor platform brackets together around the
elevator leg sections. Use 1/2 x 1 1/2 hex bolts
and 1/2 flange nuts. Raise, temporarily support,
and securely bolt the platform base sections NOTE: Use the 1/2 flat washers at ALL platform
onto the support channels. Install the leg casing Support Channels slotted-hole connections!
brackets and side platform rails to the inside rails.
Install the threaded rods between these angles
on both sides of each leg. Securely tighten all NOTE: Components are reversed on a
bolts. Threaded rods MUST be tigthened so they Left Hand Platform.
securely LOCK the platform into location!
Assembly
Ladders
13 ladder clip / splice instructions b) Top View, Ladder Splice
Before installing ladders, note how to correctly

TOP VIEW, LADDER SPLICE
install ladder clips and splices (examples a - h).
Ladder splices are used to join ladder sections.
Ladder clips are used to fasten ladder brackets
and ladder cages to ladders. While installing
the ladder make certain to follow all instructions
regarding proper bracket spacing and always
LADDER
securely tighten all bolts!
SIDE RAIL
LADDER SPLICE
a) Ladder Connection Assembly
088029
c) Top View, Ladder Clip and Bolt

LADDER
SPLICE LADDER CLIP AND BOLT,
088029 PREASSEMBLED
5/16 BIN BOLT,

HEX NUT &
WASHER
d) Top View, Ladder Clip and Bolt

LADDER
SECTION LADDER CLIP AND BOLT,
ASSEMBLED
NOTE how the clip

flattens out.

Assembly
e) Ladder Clip and Bolt Installation
LADDER SECTION
LADDER BRACKET
(10337176 shown)
LADDER
CLIP AND BOLT
088028

Assembly
14 ladders to legs installation WARNING!

Install at least one ladder bracket per every
Before climbing on ladders or using any
[103,048mm] of ladder run! Use 3/8x1
platforms:
hex bolts and 3/8serrated flange nuts to
1) Make certain ALL ladders are fully
secure the ladder bracket to the spacer angle
secured to the legs!
as shown below. Use the ladder clip and bolt
2) Make certain ALL ladders are
assembly to install the ladder to the ladder
completely MOTION-FREE and
bracket. See the previous 2 pages!
IMMOVABLE after installation is complete!
3) Field fabricate any additional ladder
supports between the ladder and leg in
cases where doing so is necessary in
order to completely secure the ladder!
4) Make certain your ladders are
ABSOLUTELY SAFE for use before
anyone uses them!
f) Ladder to Leg Sections Installation
SPACER
ANGLE
LADDER
3/8 SERRATED
SECTION
FLANGE NUT
3/8 X 1 LEG
HEX BOLTS SECTION
LADDER
CLIP
AND
BOLT LEG
SECTION
LADDER BRACKET
10337176

Assembly
g) Typical Ladder Brackets Locations

WARNING!
Install leg casing brackets where
necessary to secure ladder for safe
ascension and descension, or at
customers discretion where desired.
Right Hand Drive shown

LEG CASING
BRACKET
FLANGE BRACKET FLANGE BRACKET
FLANGE BRACKET
LEG CASING
BRACKET
FLANGE
LEG CASING BRACKET 4 [1,219 mm]
BRACKET LADDER
EXTENSION
LEG CASING
BRACKET
PLATFORM
ASSEMBLY
FLANGE BRACKET
FLANGE
BRACKET

Assembly
15 cages installation
Install ladder cages along every ladder run
where OSHA requires a ladder cage! Install
ladder cages according to OSHA requirements
and shown below and on the nextpage.
h) Ladder With Cage

NOTE: OSHA Regulation -
Subpart D., Section 1910.27 (d) (iv)
states in part: Cages shall extend
see down the ladder to a point not less
examples than seven (7 feet [2,135 mm]) nor
c) and d) on more than eight (8 feet [2,438 mm])
above the base of the ladder.
page 70
Securely tighten all bolts!
LADDER
CAGE
LADDER UPRIGHT
SECTION
LADDER
CAGE
UPRIGHT

Assembly
Typical Ladder Cage Assembly
Standard, Double, and Flared D-Rings
DOUBLE D-RING 10 [3048 mm]

used to join cage sections together CAGE
STANDARD D-RING
FLARED D-RING
WARNING!
10 [3048 mm]
Inspect ladders before climbing. FLARED CAGE
Never use a damaged, bent or broken
ladder. Never climb a ladder that is wet,
icy, greasy, or slippery.

Assembly
Rest Platform PN 10323633
16 install the rest platforms NOTE: The Rest Platform base is shipped
pre-assembled as shown below. The walk surface is
Install the rest platform(s) to the legs at designed so it may be located on either the right or
predetermined locations. See page 24. left side. See the next page.
Rest Platform Base, Dimensions
M42 = 54 [1,372 mm]

M48 = 60 [1,524 mm]
LEG
LOCATIONS
42 [1,067 mm]
82 1/4 [2,089 mm]

Assembly
LOCATE THE WALK SURFACE AT THE NECESSARY END
NOTE: Read and follow the platform floor

planks installation instructions on page 55! 3/8 HEX BOLT
3/8 FLANGE NUT
3/8 FLAT WASHER 3/8 FLAT WASHER

(typical)
3/8 HEX BOLT
12 X 36
[305 mm X 914 mm]
move FLOOR PLANK
PLATFORM 10337778
ACCESS DOOR (if required)
SUPPORT ANGLE
10337491
PLATFORM
BASE
FRAME
3/8 LOCK NUT
Remove bolts and

move walk planks
to other side.
and reinstall.
Installed with Ladder-Opening on Right Side Installed with Ladder-Opening on Left Side
through-ladder through-ladder
opening opening

REST PLATFORM EXPLODED VIEW
LADDER
LADDER SECTION
3/8 X 20 [508 mm] BRACKET
THREADED ROD 10337486
M42 - M48
SIDE
PLATFORM ANGLE
10337750 BACK TOP
PLATFORM
RAIL
10337743
LONG REST
REST
PLATFORM
PLATFORM
RAIL
SIDE RAIL
10337175
10337434
PLATFORM
BASE
FRAME
LADDER
SECTION POST
10337480
17 assemble together the platform

Leave all bolts loose until the platform is
assembled. Assemble together the rest
platform railing and base using 3/8 x 1 1/4 3/8 x 1 1/4 hex bolt
hex bolts and 3/8 serrated flange nuts (as
shown above and on the next page).
NOTE: Use the 3/8 flat washers (A) at slotted holes.
(A) 3/8 flat washer 3/8 flange nut

SPACER
ANGLE LADDER
SECTION
ELEVATOR
LEG
LADDER ELEVATOR
BRACKET LEG
10337486
M42 - M48
SIDE
PLATFORM ANGLE
10337750
3/8 X 20 [508 mm]

THREADED ROD
3/8 x 1 1/4 hex bolt
(A) 3/8 flat washer 3/8 flange nut PLATFORM

BASE
NOTE: Use the 3/8 flat washers (A) at slotted holes.
18 install the platform to the legs

Install the side platform angles with threaded
rods. Install the threaded rods nearest to the
elevator legs. Raise the platform assembly up
to the side platform angles and bolt the platform
19 install the ladder components
Install the ladder brackets to the back top rail.
base to the side platform angles. Remove the
Install the ladder inside the ladder brackets
elevator legs spacer angle at the platform base.
using the ladder clips and bolts. See the
Replace it with the platform base back bottom
Ladders section.
side. Use the existing hardware. Secure the
platform to the elevator legs. Tighten all bolts.
Assembly
Stackable Leg Sections

Leg Section Connection and Spacer Angle Installation
LEG
NOTE: Use a bead of
SECTION SPACER caulking at all flange
ANGLE connections including the
leg-to-boot connection.
3/8 X 1 1/4
BIN BOLT
004182
(Install in ALL
leg flange holes!)
LEG
SECTION
LEG
FLANGES
3/8 FLANGED
HEX NUT
90005027
(Install in ALL
leg flange holes!)
3/8 flange nut
ELEVATOR SPACER
LEG
SIZE ANGLE
SECTION
M42 10337030
3/8 x 1 1/4 bin bolt M48 X

Assembly
20 install guy wire brackets

Follow the stacking drawing for the particular
elevator you are building and the guy wiremanual
section (on pages 28 - 32) to install guywire
brackets at pre-planned leg connections (see
thispage and page 73). NOTE: When completed
the elevator should have one guy wire bracket per
every 20 [6,096 mm] (or less) of legsection.
Guy Wire Brackets Orientation Top View
LEG LEG
SECTION SECTION
Typical Guy Wire Brackets Installation
GUY
WIRE
BRACKET
GUY WIRE
LEG
WIRE ROPE
SECTION
CLIP
(CABLE CLAMP)
LEG
FLANGE
SPACER LEG
ANGLE SECTION

Assembly
a) Stack the Elevator in Sections

NOTE: If the elevator sits in a pit guying starts
approximately 20 [6,096 mm] above grade.
wire on hood
21 assemble stackable leg sections

See the stacking drawing sent with the order
acknowledgement. Stack the stackable leg an upper
sections now constructed. Set one on another stackable leg 30 [9,144 mm] or less
section
until the entire basic elevator assembly is
one unit (example a). See the important
instructions on the following page that go
with this step.
Bucket Elevator Component Weights

Elevator Model
Component M48 M48 M48
16 X 14 20 X 14 30 X 14
3,200 lb 4,000 lb 4,500 lb
Head
[1,451 kg] [1,814 kg] [2,041 kg]
*Drive with 2,000 lb 3,000 lb 4,000 lb

Motor [907 kg] [1,361 kg] [1,814 kg]
990 lb 1,040 lb 1,075 lb

Work Platform
[449 kg] [472 kg] [488 kg]
an
Distributor 840 lb 840 lb 890 lb
intermediate 30 [9,144 mm] or less
Platform [381 kg] [381 kg] [404 kg]
stackable leg
section
10 [3,048 mm] 380/450 lb 500 lb 610 lb
Leg Section [172/204 kg] [227 kg] [277 kg]
10 [3,048 mm] 40 lb 40 lb 40 lb
Ladder [18 kg] [18 kg] [18 kg]
10 [3,048 mm] 40 lb 40 lb 40 lb
Cage [18 kg] [18 kg] [18 kg]
330 lb 330 lb 335 lb

Rest Stop
[150 kg] [150 kg] [152 kg]
Guy Cable/
110 lb 110 lb 110 lb
Bracket /
[50 kg] [50 kg] [50 kg]
10[3,048mm]
boot
500 lb 550 lb 600 lb
Miscellaneous
[227 kg] [227 kg] [227 kg]
*Based on 200 [60,960 mm] Discharge Height
i IMPORTANT NOTE: Welding the guy wire bracket

to the leg section will make the connection more
secure at this location.

Assembly
Setting and Guying

Instructions
1 If the boot is located in a pit, the leg in plumbing the leg, tension the cables to
the pit must also be laterally (horizontally) 600700 pounds [273-317 kgf].
braced. The leg may be braced near ground
5 Tighten (2) opposite cables on the same
level (work floor) to obtain maximum head
level together. Keep the leg straight when
clearance on the first set of cables above
tightening the cables. This will balance
the ground level.
the tension in the (2) cables. Tighten all
2 Before setting the leg on the boot, (4) cables at each level before proceeding
make certain that the head section is upward to the next level of cables.
in an exact plumb position to the boot.
6 A final recheck on the plumbing is made
Use a transit (or transits) to check its
with a plumb bob. If the leg is not
position. Use a bead of caulking at the
perfectly plumb, there can be difficulty
flanges and set the leg into position. Bolt
experienced with the belt not running
the flanges together.
true. Insert a plumb bob into the up leg
3 Connect each guy cable to its anchor. section from the head section. Lower the
See pages31 - 32. Start connecting the plumb bob past the inspection door. Tie the
lower set of cables first and progress plumb line to a cross board over the top of
towards the top. Locate a turnbuckle in the head frame. Locate the line so it clears
each cable at a convenient distance from all sides inside the leg. Note the position of
the anchor. Extend the turnbuckles as the plumb line at the top end and bottom
far as possible for later adjustment. See end.. The distance to the sides of the leg
pages28-32and94 for anchor and cable must be the same at the top and bottom. If it
clamping information. is not the same within 1/2 [13 mm], readjust
the guy cables. Readjustment of the transits
4 Use (2) transits to keep the leg straight may be helpful to maintain the straightness
and plumb when tightening the cables. of the leg.
Locate (1) transit in line with (1) row of
anchors and about 50 [15,240 mm] further NOTE: Either end or the center of the
away from the leg than the furthest turnbuckle may turn and loosen the cable.
anchor. This transit will be used for One method of securing the cable is to lace
adjusting cables extending to the right and a short length of cable through the ends
left of it. Set a second transit 90 degrees and center of the turnbuckle and secure
from the first transit in line with the second the cable with cable clips. This also deters
row of anchors to adjust cables extending children and other unauthorized persons
in the other (2) directions. When from loosening the cables.
NOTE: Most contractors lift the uppermost assembly

section by looping a nylon choker or other strapping
WARNING!
device around the shaft. Also, wiring or attaching the After all cables have been tensioned
hood while lifting the uppermost assembly section will
eliminate a separate lifting of the hood.
and the leg rechecked for plumb and
straightness, secure the turnbuckles to
prevent turnbuckles from loosening!

Assembly
Belt and Buckets
22 install the buckets to the belt a) Steel Bucket Installation
At any point during the construction process FLANGE NUT

FLAT HEAD
the buckets can be fastened to the belt. Use BOLT
the pre-punched holes in the belt to attach the
buckets (examples a and b). Tighten the nuts
so the head draws flush with the belt surface.
23 thread belt assembly into elevator

Remove the inspection cover door. (Do not do
this if winds exceed 20 mph!) From the top
of the elevator, thread a rope down the leg to
the point where the inspection door is located.
Fasten the rope to the assembled belt. Using a
come-along pull the belt through the inspection
opening to the top of the leg, wrap it over the
head pulley and thread it down the other leg.
i IMPORTANT NOTE: Allow the belt to hang over b) Plastic Bucket Installation
the head pulley for 24 hours. This will remove much
of the belt slack.
FLAT HEAD
BOLT NUT
FLAT WASHER
LOCK WASHER

Assembly
Lap Splice (Standard)

a) Lap Splice
i IMPORTANT NOTE: Allow the belt to hang over
the head pulley for 24 hours. This will remove much
of the belt slack.
24 make the final belt splice

Adjust the boot pulley into its highest position
with the take-up screws. Pull the belt around
the boot pulley and back up to the inspection
opening to make the final belt splice. Belt splice
clamps are shipped with each elevator (see the
next page). An alternate method is the lap splice
as shown in example a. Reattach the inspection
door cover when complete. NOTE: The lap splice
is not recommended for the Model 16 Elevator
due to the smaller pulley size.
i IMPORTANT NOTE: The final belt splice must

be made square with the belt to insure a straight 5 [1,524 mm]
running belt! minimum
belt

Assembly
Dura-SpliceTM Belt Splice Clamps (Optional if ordered)
1) Make certain the belt ends are square (1c). 1a) Example Completed Installation
2) Use a crayon or chalk. Draw a line on the
belt 2 [51 mm] in from the belt end. This is
the bolt center-line. It should be parallel to the
squared belt end (1d).
3) Use the outer clamp bar as a template. Mark
the location of the bolt holes on the center-line
all the way across the width of the belt (1e).
For maximum splice strength - use as many
Dura-Splice sets as possible across the full belt
width, making certain the Dura-Splice units are
positioned no closer than 1/4 [7 mm] from the
belt edge or no further away than 1 [25 mm]
from the belt edge.
4) Punch (or drill) out 1/2 [13 mm] diameter
splice clamp holes marked on the bolt
centerline (1f).
1b) Belt Splice Clamp Set 1c) Square Ends 1d) Draw Center Line
1e) Clamp as Template 1f) Punch Holes

Assembly
5) Clamp belt ends together securely. Use the 1g) Punch Holes 1h) Torque Bolts
punched belt end as a template. Mark and
punch (or drill) holes in the other belt end (1g).
6) Assemble the Dura-Splice units into the belt
(1i) and tighten all bolts to 75 foot-pounds with
a torque wrench. (This is important to insure
maximum splice strength.)
7) After 15 minutes, re-tighten all bolts again to
75 foot-pounds.
8) Your Dura-Splice is complete! You have just
installed a super-strong elevator splice that 1i) Assemble the Splice Clamp Set
will offer many years of service with minimum
maintenance.
1j) Completed Splice Clamp Set

Assembly
Belt Tension and Discharge Baffle

25 adjust belt tension 26 adjust the discharge baffle
Use boot take up assemblies to adjust belt The discharge baffle is located in the head
tension. Tension the belt to remove all slack. discharge section. It deflects material from the
Lower the boot pulley (1) more inch for bucket buckets to minimize materialreturn down the
elevators under 60[18,288mm] and (2) inches leg (also known as back-legging). Adjust the
for elevators above 60[18,288mm]. Perform baffle so it will clear the buckets by 1/8[3 mm]
steering (centering) action by adjusting one side of (examplea). This adjustment should be made
the boot tighter than the other. The belt will move when the splice is located at the discharge
to the slack side. The belt must have enough baffle. Fasten the hood front and back to the
tension to prevent head pulley slipping under head housing using the hold down clips.
a full load condition. There should be no
rattling when the elevator runs empty.
NOTE: Buckets mounted on lapped belt splices will run
closer to the baffle.
NOTE: A greater belt tension is required when using
plastic cups rather than steel.
a) Adjust the Discharge Baffle
BUCKET
HEAD
FRONT
LAP BELT
SPLICE
CUP BOLT and

WING NUT
1/8
UHMW discharge baffle [3 mm]
(on top)
discharge baffle back-up plate

(just below discharge baffle)
(resting on the body)
DISCHARGE HOPPER

Assembly
Wire Rope Indicator

INSTALLATION NOTE: To insure easy operation, make certain all
The example at right designates the indicator control cables are free from rubbing on flanges or
other obstructions.
parts supplied for cable control.
1) Install the upper pulley to the pipe on the
distributor bottom and securely tighten the
setscrews.
2) Install the upper transfer pulley to the elevator
leg casing. Position the upper pulley in line with DISTRIBUTOR
the transfer pulleys so the cable runs freely. DOWN LEG
3) Run the latch cable from the upper pulley hub PIPE
down the side of the leg casing to the foot pedal.
Locate the upper pulley so the cable is at a 45
angle to the upper pulley.
4) On taller installations, you may want to use UPPER PULLEY
intermediate cable guides to prevent the cable
TRANSFER PULLEY
from whipping and catching or tangling. These
can be installed where determined needed. LATCH CONTROL CABLE PULLEY
(installed to first lower section)
5) Install the indicator so it is easily operated
from the work room floor. Clamps are supplied
for attaching it to the leg casing. LATCH CONTROL CABLE
6) Locate the foot pedal so it can be operated at

TURNBUCKLE
the same time the number disc is turned.
7) The cable length needed can be determined
by taking the distributor height above the work
floor times three (x3). When attaching cable,
make certain it is secured to both the top and
bottom pulleys so it cannot slip. If possible start INDICATOR WHEEL
complete with pressure sensitive
at the bottom, run up through the transfer pulley,
numbers for installing to the
wrap the cable twice, return to the bottom pulley, numberdisc
wrap the cable twice and secure. A turnbuckle is
supplied to splice the cable and to adjust tension.
8) Install the cable to the spout latch inside the FOOT PULLEY
distributor, run it down through the pipe, through normally installed on the main floor
so the pedal and number disc can
the latch control cable pulley, and attach to the be operated at the same time
foot pedal.
9) Place the adhesive-backed numbers on the
number disc as the spouts move from opening
to opening. Place the numbers so when vertical,
each indicates the spout in position for feeding.

Assembly
Torque Arm Position

a) Torque Arm Mounting Bracket Positions
REDUCER REDUCER
TORQUE ARM TORQUE ARM

MOUNTING MOUNTING
BRACKET BRACKET

Assembly
Truss Kits, 6 - 12 [1.83 m - 3.66 m] Dia. Downspouts
27 install downspouts and truss kits NOTE: The detail drawings for the examples below
are on page 93.
Install trusses. Use approximate dimensions
shown in these examples. Set spout flat on
the ground.
[1,524 mm] [1,524 mm]
B SI conversions:
[4,572 mm] [4,572 mm]
1 ft = [mm]
5 = [1,524 mm]
example a 6 = [1,829 mm]
field weld all end 8 = [2,438 mm]
A clamps to spout 10 = [3,048 mm]
1 10 1/2 = [3,200 mm]
12 = [3,657 mm]
40 ft. (above) and 60 (below) truss kits should be installed with approximate dimensions as shown. Overall 40 = [12,192 mm]
diameter of 24 spider will be 5 feet. [6,096 mm]
60 = [18,288 mm]
[4,572 mm] [4,572 mm]
80 = [24,384 mm]
100 = [30,480 mm]
[1,524 mm]
[1,524 mm]
B
inches = [mm]
1 24 = [610 mm]
example b 48 = [1,219 mm]
field weld all end
A clamps to spout
1
80 ft. (below) truss kits should be installed with approximate dimensions, as shown. Overall diameter of
48spider will be 8 feet and diameter of 24 spider will be 5 feet.
[6,096 mm] [6,096 mm]

[1,524 mm]
[1,524 mm]
[4,572 mm] [4,572 mm] B

1
example c
field weld all end
A clamps to spout
1
100 ft. (below) truss kits should be installed with approximate dimensions, as shown. Overall diameter of 66
spider will be 10-1/2 feet. 48 spider will be 8 feet and 24 spider will be 5 feet.
[4,572 mm] [6,096 mm] [6,096 mm] [4,572 mm]

[3,048 mm] [3,048 mm]
[1,524 mm] [1,524 mm]
A B
field weld all end
1 1
example d clamps to spout

Assembly
Typical Spider Arm

28 install the spider arm assemblies NOTE: These truss kits are designed to safely support
their own weight with material (48lb/ft3 [768kg/m3]
Identify and set apart the different arm maximum) flowing through the down spout, or wind
assemblies. Install the arm assemblies to the loads up to 100 mpg [160 km/h]. They are not designed
spouts at the proper locations. to support or brace other equipment or spouting
longer than the truss kit size!
example e
aircraft cable
3/8 x 1 bolt (900-00031) and

nut (900-05021)
spider brace angle

24 - x 35 1/4 [895 mm] / 100-3-0407
48 - x 59 [1,499 mm] / 100-3-0348
66 - x 80 [2,032 mm] / 100-3-0403
36 - x 63 1/8 [1,603 mm] / 100-3-2430
72 - x 113 7/16 [2,881 mm] / 100-3-2432
1/2 nut (018912) and

lock washer (900-10041)
spider arm assembly, see example f

24 - x 32 [813 mm] / 100-2-0568
48 - x 49 [1,245 mm] / 100-2-0567
66 - x 66 [1,676 mm] / 100-2-0569
36 - x 54 [1,372 mm] / 100-2-1600
72 - x 90 [2,286 mm] / 100-2-1601
u-bolt with plate and

nuts (900-31006)
example f 12 [305 mm] spout /

24 [610 mm], 48 [1,219 mm],
12 [305 mm] spout / brace angle and 66 [1,676 mm] arm
10 [254 mm] spout / brace angle 10 [254 mm] spout / arm
u - bolt 8 [203 mm] spout / brace angle 8 [203 mm] spout / arm
6 [152 mm] spout / brace angle 6 [152 mm] spout / arm
TYPICAL SPIDER ARM ASSEMBLY

Assembly
Truss Cables
29 install the cables IMPORTANT NOTE: Bottom cable(s) should be tight
enough to keep the downspout straight. Top cables
Install the cables to the arm assemblies. should be drawn up snug!
Tighten the cables (see examples A/1, B/1, and
pages91 - 92). Install the spouts into place.
Make certain to install the wire rope clips
following the instructions in this manual.
A
1 Pipe Clamp Detail
3/8 x 1 1/4 bolt (900-00032)

and nut (900-05021)
1/2 pipe clamp welded downspout

assembly (2)
3/8 cable clip (900-31015)
3/8 cable thimble (900-31030)
B
1 Pipe Clamp Detail
3/8 cable clamp (900-31015) 1/2 [13 mm] x 6 [152 mm] turnbuckle
(use on end of spout with easiest
3/8 cable thimble access from bin top, service
(900-31030) platform, ground, etc. so turnbuckle
can be adjusted.) (900-31023)
downspout
1/2 pipe clamp 3/8 x 1 1/4 bolt (900-00032)

welded assembly and nut (900-05021)

Assembly
Wire Rope Termination
WARNING! i IMPORTANT NOTE:

WIRE ROPE CLIP INSTALLATION
Failure to read, understand and follow
1) Turn Back the specified amount of rope from the
all Wire Rope Termination Instructions on thimble. Apply the first clip approximately (1) base width
this page and the next page may cause from the dead end of the wire rope (Install the U-bolt
death or serious injury! onto the dead end of the wire rope, and install the saddle
onto the live end of the wire rope.
Read and understand these instructions
before using wire rope clips. 2) Apply the Next Clip as near the loop or thimble as
possible. Turn on nuts firm but do not tighten.
Match the same size clip to the same
3) Space Additional Clips, if required, between the
size wire rope. first(2). Turn on nuts - take up rope slack - tighten all
Do not mismatch wire rope clips nuts evenly on all clips to recommended torque.
with wire rope clips made by other NOTICE!
manufacturers. 4) Apply the Initial Load and retighten nuts to the
recommended torque. Rope will stretch and shrink in
Prepare wire rope end termination only diameter when loads are applied. Inspect regularly and
as instructed. retighten.
i IMPORTANT NOTE: A wire rope termination made

in accordance with the instructions, and using the
number of clips shown has an approximate 80%
efficiency rating. This rating is based on the catalog
breaking strength of the wire rope.
WARNING!
Failure to make wire rope terminations
in accordance with the instructions or
failure to regularly check and retighten
to recommended torque will cause a
reduction in the wire rope efficiency rating
noted on this page!

Assembly
a) Wire Rope Termination; Wire Rope Clip Installation
7 [178 mm]
cable stop sleeve
turn-back (not provided by Mfs/York/Stormor)
Right Way dead end

for maximum
rope strength base width
install second install first live end
clip facing
wrong way!
Wrong Way!
clips staggered
clip facing clip facing

wrong way! wrong way!
Wrong Way!
clips reversed

<6> Start-Up and Operation
NOTE: Your drive belt must be properly tensioned.
See page 98.
1) Start Up Inspection 3) Operating the Elevator

Before operating the elevator, check all areas Since the elevator has been previously operated
for SAFETY and machine damage which could without material, it may now be tested under
happen during construction. load. It is suggested that the flow systems be
a) Has the leg been correctly plumbed, guy checked next. Allow only a small amount of grain
cables tensioned, and cables secured from to enter the elevator when it is running. Check
loosening? that the material can flow through the system,
connections, valves, distributors, etc. After all
b) Check all set screws in drive sheaves,
flow paths have been checked, the elevator may
head and boot pulleys, shaft bearings, and
be loaded to capacity.
gear reducer to make certain they are tight.
Follow the torque recommendations of the 4) Check the Elevator for:
manufacturer(s).
a) Back-legging (grain returning down the
c) Check lubrication of all bearings and gear leg).
reducer.
b) Head pulley slippage.
d) Operate the elevator empty under power
c) Proper cup filling.
for a period of time. Make certain cups are
traveling in the right direction. Make certain d) Electrical current draw on the motor.
the belt is running on center over the head
and boot pulleys. Keep personnel away 5) An elevator inspection is
from moving parts. recommended after the first 8-10
e) Install the hood, motor drive shields, hours of operation.
inspection section screen, door, all Inspect each of the following:
covers/guards, and the boot cleanout a) Check all bolts holding the cups to the
doors. belt for tightness.
f) Review the possibility of vehicle b) Make certain the belt is running in the
damage to leg or guy cables. center of the leg past the inspection station.
g) Children and unauthorized persons c) Inspect motor drive for looseness of
should not have access to the electric pulleys, sprockets, belts, chains or torque
controls or the climbing ladder. arm.
h) Are pits designed to prevent personal d) Check for oil leakage or overheating of
injury? the gear reducer.
i) Has the electrical equipment been e) Head pulley hub bolts and set screws.
installed to meet safety codes? This
includes explosion proof equipment
where used. Set Screw Table
2) Flow System Completion Set Screw Bearing
To complete an elevator system, other connections Set Screw Socket Rex /
must be made to the leg. These will need to be Dodge
Diameter Size Link Belt
completed before placing the leg into service.
5/16 5/32 140 ft-lbs 125 ft-lbs
3/8 3/16 220 ft-lbs 225 ft-lbs

<7> Maintenance
5) Check the head pulley and drive belt after
WARNING! 10, 30, 100, and every 300 hours, or twice
yearly thereafter. Refer to example a on the
NEVER REMOVE OR LOOSEN (1)
next page for correct belt tension. The best belt
OR MORE GUY CABLES WITHOUT
tension for a Vbelt drive is the lowest tension
PROVIDING OTHER MEANS OF SUPPORT
at which the belts will not slip under the highest
TO THE ELEVATOR LEG!
load condition.
6) Oil the motor every 1,000 hours or once
Regularly scheduled maintenance can greatly yearly if equipped with oil holes or grease unit
increase the life of your equipment and reduce if zerks are available.
downtime. A good maintenance program 7) Check guy cables, turnbuckles, and cable
includes general housekeeping, adequate clips every 3 months for damage or loosening.
periodic lubrication, and periodic inspection. If any cable needs to be tightened, use the
Remember to check the elevator immediately if procedure given on pages 94 - 95 in this manual.
any unusual noise or vibration is detected.
Following is a list of some things you should
check periodically at the given specified i IMPORTANT NOTE: Any change in the cable
tension may cause the leg to go out of plumb,
intervals. resulting in the belt not running straight or even in
1) Check the belt frequently to make certain it is structural damage to the leg.
running in the center of the leg. Check the belt
alignment every hour for the first 10 hours and
daily thereafter. A rubbing belt could quickly cut a 8) Check for deterioration or looseness of
hole in the side of the leg or cause sparks. any bolts or fasteners and continued secure
attachment of all ladders.
2) Check the bucket bolts for tightness after 10,
30, and 100 hours or operation and every 200 9) Check for damaged or missing cups.
hours thereafter. 10) Check the pulley hub bolts and set screws
3) Bearings are greased at the factory and after the first 8 - 10 hours of operation.
do not need to be greased before startup. 11) Check for worn holes in the spouting.
Grease all bearings every 800 - 1,000 hours
after startup. While the unit is running use
only enough grease until you can see the fresh
grease at the seals. If you cannot lubricate
the bearings while the unit is running, do it
immediately upon shut down while the bearing
is still warm. Do not grease a cold bearing.
4) Make certain to maintain the reducer as
specified by the manufacturer. Follow the
manufacturers recommendations for periodic
oil level inspection and oil changes.

Maintenance
a) Correct Belt Tension
Belt deflection is 1/64 [0.4 mm] per inch of

span at proper belt tension!
Belt Deflection
span
Belt Deflection
force
Drive Belt Deflection Force

Belt Deflection Force
Cross
Section
Normal New
4.2 lb 6.2 lb
3VX
5.3 lb 7.9 lb
8.8 lb 13.2 lb
5VX
13.7 lb 20.1 lb
19.8 lb 22.8 lb
8V
18.0 lb 22.4 lb
3VX belt is 3/8 x 5/16
5VX belt is 5/8 x 17/32
8V belt is 1 x 7/8

Appendix
Troubleshooting
Trouble Problem Cause / Solution

back-legging (material see also material back-leggingg
falling down the down leg) under Troubleshooting, cups not
filling
belt too loose tighten or shorten belt when needed
head shaft speed not correct correct sheaves, check motor speeds (drives
calculated on motor speeds of 1,750RPM - 60Hz
motor, 1450RPM - 50Hz motor
damaged cups replace or straighten / find out the cause for

damage
spouting too flat angle to be 45 or steeper for dry material, wet

material requires steeper angles
overfeeding check conveyor output / make adjustments at inlet
air locked vent may be needed at the boot or in the head
boot pulley out of adjustment move take up rods to center pulley
conveying light material replace the buckets with perforated buckets
wrong style cup consult MFS/YORK/STORMOR for proper cup
belt excessive slipping, belt slipping or worn head pulley the belt is loose / tighten it
burning, or melting
lagging worn off head pulley / replace lagging
belt is running to (1) side belt on boot pulley not running on belt too loose to give guidance / tighten or shorten
(belt will not track) center the belt as needed
boot pulley not level / re-check and align pulley
material build-up on boot pulley / clean pulley
leg out of plumb / re-check and plumb legs
head pulley not level / re-check and align pulley
cups not filling evenly / check and adjust intake
belt splice crooked or slipped / straighten and

tighten splice
trunking bent due to stress / damage repair or replace bent section
lagging on pulley worn replace with new lagging kit
bearings on head uneven shim lower side until belt centers. Or, move (1)
head bearing forward or backward within bearing
slots
head pulley has no crown replace pulley
bearing worn defective bearing at head or boot / needs

replacement
boot pulley out of adjustment move take up rods to center the pulley

Appendix / Troubleshooting

belt loose tighten belt adjust the boot pulley
redo the splice or remove a section of belt
boot pulley build-up excessive powder or sticky material slatted boot pulley required
cups damaged belt loose check boot tension or replace belt
leg bowed and catching re-plumb
obstruction within leg repair or remove
cups too large for casing replace with proper size cups
belt not running smooth may require a different style splice
cups not filling or under feeding check conveyor output

reduced rated capacity
cups running above inlet or improper hopper

installation / adjust inlet hopper; see page 40.
plugging / check for and remove any inlet plugging
material back-legging the down leg discharge spouting too small or plugged /
check for and remove any spouting plugging
incorrect belt speed / adjust speed
incorrect baffle adjustment / adjust it; see page 88.
improper cup design / call MFS/YORK/STORMOR
inlet opening too small increase opening
incorrect belt speed wrong drive sheaves / obtain correct sheaves
incorrect motor speed / adjust speed
incorrect reducer ratio / change ratio
head pulley slipping
drive belt slipping
cups short on volume cups caked full of material (wet or powder type) /
material too wet
improper cup size or cup type for material
boot pulley high lower pulley in boot to insure full loading of cups
air lock either vent the bin or the bucket elevator
spouting too small or flat check instructions for sizing
belt loose see troubleshooting, belt loose
obstruction in boot or head remove obstruction and replace damaged cups
cups caked or bent visually inspect, clean or replace damaged cups
cups overfilling overloading elevator inlet feed exceeding capacity of leg / adjust feed
belt speed too slow / adjust speed
belt slipping on head pulley / tighten belt
improper cups / obtain proper cups
Appendix / Troubleshooting

motor cannot start belt backstop reversed backstop installed wrong / reinstall correctly
motor rotation reversed wired wrong / wire correctly
boot filled with material material not shut off when leg was stopped
damaged reducer broken gears or bearings / replace them
cup caught in leg loose cup or belt
motor starter motor overloaded leg being overloaded / adjust load

kicking out
line voltage low
wrong drive sheaves
motor too small current draw excessive
starter not sized to motor heaters wrong size
motor / starter device defective fix or replace
noise and vibration cups hitting obstruction in leg

excessive
bent or damaged cups / see troubleshooting, bent

cups
belt loose / tighten the belt
cups striking base of boot / adjust boot pulley and

tighten belt / see troubleshooting, belt loose
excessive belt speed / adjust speed
motor drive noise failed bearings in motor, head shaft or boot shaft /
replace as needed
failed bearings in gears or reducers / replace as

needed
low oil level in reducer / add oil
cups not filling evenly / check and adjust intake
belt splice crooked or slipped / straighten and

tighten splice
trunking bent due to stress / damage repair or replace bent section
lagging on pulley worn replace with new lagging kit
bearings on head uneven shim lower side until belt centers or move (1) head
bearing forward or backward within bearing slots
head pulley has no crown replace pulley
bearing worn defective head or boot bearing / needs replacement
boot pulley out of adjustment move take up rods to center the pulley
reducer overheating low or overfilled gear lubricant not filled according to manufacturers instructions
/ refill
wrong grade or weight of lubricant see manufacturers instructions and replace
reducer overloaded wrong size reducer / obtain proper size
reducer failing worn gears or failed bearings
Appendix
Index
Numbers boot footing and pit 27
16 [406 mm] leg design width work platform 58 boot footing loads 27
20 [508 mm] leg design width work platform 59 boot pulley 21
26 [660 mm] leg design width work platform 60 bucket21
30 [762 mm] leg design width work platform 61 builder3
300 bushel pit 16

C
500 bushel pit 17
cable anchor locations 31
A cable clamps95,97
accessories39 cable clips 94
anchor bolts 39 cable lengths 32
anchors28,83 check delivery 36
ANSI9 cleaners27
appendix99 codes25
assemble stackable leg sections 82 complete the work platform 64
assemble the work platform base 62 construction personnel 2
assembly39 contractors83
auxiliary equipment 39 covers13
cups36,97
B
be alert 2 D
bearing angles 21 dimension table 19
bearings97 discharge baffle 88
belt and buckets 84 discharge hopper21,40
belt drive 21 distributor89
belt guard bracket42,47,52 distributor dimensions 35
belt guard mounting bracket 51 distributor platform 66
belts21,36,45,97 distributor platform dimensions 66
belt splice 85 distributor platform exploded view 67
belt tension 98 distributor platform - install platform to legs 69
belt tension and discharge baffle 88 distributor platform underside 68
bolt head identification 37 distributors27
bolt torque values 37 down leg section 21
boot21,36,39,83 drive belt deflection force 98
boot dimensions 40 drive guard assembly44,49,53
dura-splice belt splice 86

Appendix / Index
E L
elevated anchors 28 ladder and platform arrangement 24
elevator bearing angle 43 ladder bracket71,72
elevator location 27 ladder cages 74
example completed work platform 65 ladder clip and bolt 70, 71
explosion vent locations 25 ladder connection assembly 70
ladders70,75
F ladders, climbing72,75
follow a proper lockout procedure 13
ladder splice 70
ladder to leg sections installation 72

G
lap belt splice 85
general assembly instructions 38
layout plan 39
general safety requirements 12
leg cross section profiles 54
general safety statement 3, 8
leg flange 21, 81
grain dust explosions 10
legs cross section profiles 54
grates13
legs design width 54
guard fences 28
leg section 36
guards13
leg section connection and spacer angle installation 80
guy cables21,29,83,97
lockout13
guy cables and anchors 28
lubrication97
guy wire brackets21,28,81
guy wire brackets orientation top view 81

M
M48-100 drive assembly 41
H
M48-120/150 drive assembly 45
hardware37
M48-200 drive assembly 50
hazards3
maintenance97
head21,40
model specifications 20
head ladder bracket 64, 65
motor21,52,97
head pulley 21
motor mount21,43,47,48,52
I motor mount tubing43,48,52
inlet hopper21,39 mounting channels orientation 57
inspection96
N
inspection door 21
NIOSH9
inspection section21,22
installing platform floor planks 55
install mounting brackets 56
Appendix / Index
O specifications 18
operation96 speed reducer 21
operator3 spouting27
OSHA74 spouting accessories 33
OSHA, ANSI, NIOSH 9 square and round flanges 33
owner3 stackable leg sections 80, 82
stacking drawing 23
P stacking exception 23
packing list 36 standard, double, and flared D-rings 75
parts identification 21 start-up and operation 96
personnel3 steel bucket installation 84
pit83 structural capacity 27
pit drawings16,17 structural engineer2,28
plastic bucket installation 84 support bracket and angles 41
platform floor planks 55
power13 T
pre-assembly27 thread the belt 84
precautions3 torque arm bracket 48
proper personnel 8 torque arm position 90
torque arm tubing 48, 52

R troubleshooting99
reducer44,45,49,90 truss cables 93
rest platform24,76 truss kits, 6 - 12 diameter downspouts 91
rest platform base dimensions 76 turnbuckles83
rest platform exploded view 78 typical guy wire brackets installation 81
rest platform - install the platform to the legs 79 typical ladder brackets locations 73
rest platform - locate the walk surface 77 typical ladder cage assembly 75
round flanges 33 typical spider arm 92
S U
safety3,8,9,10,11,12,13,14,15,27,72,75 up leg section 21
safety questions or concerns 12
set screw table 96
setting and guying 83
sheaves45
shims39
soil conditions 28
spacer angle 21
Appendix / Index
W
warning decals 14
welding82
wind / weather 2, 8
wire rope indicator 89
wire rope termination 94, 95
work platform 56
work platform base58,59,60,61,63
work platform mounting brackets 56, 57, 62
work platform mounting channels 57, 62
Recent Significant Manual Changes:

2016-07- Rev. 05 Changes
1 Pages 1 and 91. A text change was made.
2 Pages 2 - 15. The safety information was updated.
3 Pages 4 - 5. The table of contents was regenerated.
4 Page 20. SI units were added to the table on this page.
5 Pages 54 - 69 and 76 - 79. New platforms instructions replaced old instructions.
6 Pages 102 - 105. The index was regenerated.
7 Other minor changes were made on certain pages.
www.globalindinc.com www.mfsyork.com
MANUFACTURED BY
MFS / YORK / STORMOR

A Division of GLOBAL Industries, Inc.
P. O. Box 2105 2928 East Highway 30

Grand Island, Nebraska 68801, U.S.A.
TEL: 308-384-9320
FAX: 308-382-6954
2016 Global Industries, Inc. All rights reserved.

M48 Bucket Elevators (2016)

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M48 Bucket Elevators (2016)

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M48 BUCKET ELEVATORS

Construction, Owners, and Operators Manual

Effective Date Publication Number

Be Alert! Your Personal Safety Is Involved

Please Contact MFS/YORK/STORMOR or Your Dealer

Keep This Manual In A Safe Place Available For Future Reference.

2016-07-26 GLOBAL INDUSTRIES, INC. 2 M36 - M48 Bucket Elevator 10230004

GLOBAL INDUSTRIES, INC.

General Safety Statement

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General Safety Requirements.....................................12

<2> Pit Drawings..........................................................16

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<6> Start-Up and Operation........................................96

2016-07-26 GLOBAL INDUSTRIES, INC. 5 M36 - M48 Bucket Elevator 10230004

MATERIALS and WORKMANSHIP:

The Company warrants products manufactured by it to be free from defects in

COMPANYS OBLIGATION and

CONDITIONS, LIMITATIONS, AND EXCLUSIONS:

There are no warranties or merchantability or fitness for a particular purpose

2016-07-26 GLOBAL INDUSTRIES, INC. 6 M36 - M48 Bucket Elevator 10230004

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It Points Out Important Safety Precautions.

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OSHA, ANSI, NIOSH

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Grain Dust Explosions

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GRAIN DUST EXPLOSION MYTHS

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General Safety Requirements

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2016-07-26 GLOBAL INDUSTRIES, INC. 13 M36 - M48 Bucket Elevator 10230004

REMOVE 3/8 BOLTS AT WEATHER SHIELD, VERTICAL AND

FAILURE TO HEED WILL

DATE GREASE NAME DATE GREASE NAME

MFS/YORK/STORMOR, GRAND ISLAND, NE.

1 per each inspection door

Exposed moving parts

1 on the drive side of the head hood, 1 on the drive guard

2016-07-26 GLOBAL INDUSTRIES, INC. 14 M36 - M48 Bucket Elevator 10230004

DANGER DOWN LEG

1 at the boot end

FAILURE TO HEED WILL

1 per boot 1 at the boot end

1 at each end panel

FAILURE TO HEED WILL

1 on both sides of each boot intake

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NOTE: These drawings are suggested pit layouts. They are

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500 Bushel Pit

NOTE: These drawings are suggested pit layouts. They are

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* 1 1/2 X 3/16 ANGLE ON OUTSIDE CORNERS

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See page 40 for bucket elevator boot dimensions.

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NOTE: If 10 gage leg sections are required for this

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Ladder and Platform Arrangement

NOTE: The platforms on this drawing are positioned