SITE TEST REPORT

Replacement of 132/11kV Transformers, Transformer

Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 1 10

40 MVA Power Transformer Stability Test

1. TRANSFORMER DETAILS:
MAKE : ABB
SERIAL NO. :4359245110
FREQUENCY : 50Hz

TYPE OF COOLING : ONAN/ONAF

VECTOR GROUP : YN yn0+d11

NO OF TAPS : 25

NOMINAL TAP : 13

Feeder name- Bay- E03 at 132kV side and Bay K09 at 11kV side

RATING

WINDING RATED POWER(MVA) RATED VOLTAGE RATED CURRENTS

ONAN/ONAF (KV) (A)

HV 31.5/40 132 137.8/175.0

MV 31.5/40 11.5 1581/2008
SW 10.5/13.3 8 757.7/962
IMPEDANCE VOLTAGE

WINDING POWER HV VOLTAGES(KV) %

IMPEDANCE HV-LV AT 40MVA Tap1151.8 19.51
Tap13---132.0 17.69
VOLTAGE
Tap25---112.2 16.28

The CT T1 used For Differential protection (F87T)

CT ratio for 132kV Line side CTs = 300/1A Relay- RET670- ABB
CT ratio for 11kV Line side CTs = 2500/1A

The CT T3 used For REF protection at HV side (F64HV)

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 2 10

CT ratio for 132kV Line side CTs = 300/1A Relay- RET615- ABB
CT ratio for HV neutral side= 300/1A

The CT5 used For REF protection at MV side (F64MV)

CT ratio for 11kV Line side CTs = 2500/1A Relay- RET615- ABB
CT ratio for MV neutral side= 2500/1A

The CT1 used For SBEF protection at HV Neutral side (F51NHV )

CT ratio for HV neutral side= 300/1A Relay- REF615- ABB

The CT4 used For SBEF protection at MV neutral side (F51NMV)

CT ratio for MV neutral side= 2500/1A Relay- REF615- ABB

The CT9 used For SBEF protection at tertiary side (F51NT)

CT ratio for Tertiary neutral side= 300/1A Relay- REF615- ABB

The CT T1 used For O/C & E/F protection at HV Line side (F51/51NHV)
CT ratio for 132kV Line side CTs = 300/1A Relay- REF615- ABB

Relay used for Over Voltage protection (F59)

VT Ratio 11kV/3/110V/3 Relay- REF615- ABB

A. Transformer Stability Test( RET 670)

1a) STABLE CONDITION (132kV BB2 Earth Q25 Closed)
Three phase voltage injected in 11kV side thru Bay K09(I/C-1), K11 and all CTs are normal

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 3 10

PHASE Primary Relay Display Diff. Display CT Terminals Sec

current (A) Measurement (A) Measurement (A) Current (A)
132kV 11kV 132kV 11kV Diff. Rest 132kV 11kV
R 111 151 34.17 392 0 34.32 0.103 0.186
Y 112 150 34.55 392 0 0.107 0.192
B 109 151 33.98 387 0 0.104 0.187
N
1b) UNSTABLE CONDITION (132kV side CT Bypassed by closing the Earth switch Q8 )
a)Three phase voltage injected in 11kV side thru Bay K09(I/C-1)**and all CTs are Normal
PHASE Primary Relay Display Diff. Display CT Terminals Sec
current (A) Measurement (A) Measurement (A) Current (mA)
132kV 11kV 132kV 11kV Diff. Rest 132kV 11kV
R 10 150 3.2 393 31.20 34 9.6 153
Y 8 152 3.1 390 31.8 9.2 152
B 10 151 3.0 385 31.2 9.0 149
N 1.6 5.1
1c) STABLE CONDITION (132kV BB2 Earth Q25 Closed)
Three phase voltage injected in 11kV side thru Bay K09(I/C-1)** and all CTs are normal
PHASE Primary Test Plug (A) Diff. Display Relay Display (A)
current (A) Measurement (A)
132kV 11kV 132kV 11kV Diff. Rest 132kV 11kV
R 111 152 110 151 0 34.2 34.2 193
Y 111 150 111 153 0 34.2 389
B 110 151 110 151 0 33.0 388
N - - - - - - - -
REMARKS: 40 MVA Transformer diff Stability circuit found :- OK

B. 40 MVA TRANSFORMER HV REF PROTECTION STABILITY / SENSITIVITY TEST

Phase CT Ratio : 300/1 A

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 4 10

Neutral CT Ratio : 300/1 A

Relay Setting (Is) :. A
Stabilizing resistor (final setting) :_ Ohm
Stabilizing resistor set at : Ohm
Transformer Tap position : 13
Primary current measured : A
(132kV Earth switch Q25 (BB2 ESW) Close (BUSBAR -2 under Shutdown)
B1. HV REF STABILITY (Relay Type- RET615-ABB)
Stable Condition (All CTs are Normal)
Descript Measured Current at HV Voltage Measured Across Current F64HV Resis.
ion Protection Panel E03+R (mA) REF RET615 Relay Current
R Y B N NCT F64HV Display (mA)
(mA) 13&14 (A)
XA:21 XA:22 XA:23 XA:24 XA: Relay Metrosil Stabilize (mA)
11&12 RET615 RMHV Resistor
F64HV (mV) RSHV
(V) (mV)
R Ph & 100 31.0 29.0 37.5/ 0 0 0 0 0 0 0
Neut. 37.2
Normal
Y Ph & 31.2 104.1 31.2 28.8 39.2/ 0 47.8 47.3 0 0 0
Neut. 40.0
Normal
B Ph & 30.2 31.1 99.1 37.2 37.6/ 0 43 44.2 0 0 0
Neut. 37.7
Normal
RYB 110 102 109 0 0 0 18.9 18.9 0 0 0

B2. HV REF Sensitivity Test (Neutral side CT reversed)

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 5 10

Descript Measured Current at HV Voltage Measured Across Current F64HV Resis.

ion Protection Panel E03+R (mA) REF RET615 Relay Current
R Y B N NCT F64HV Display (mA)
(mA) 13&14 (A)
XA:21 XA:22 XA:23 XA:24 XA: Relay Metrosil Stabilize (mA)
11&12 RET615 RMHV Resistor
F64HV (V) RSHV
(V) (V)
R ph 93.7 38.4 37.9 18.9 29.9/ 0 30.2 30.1 48.2 15.0 48.1
Normal 29.6
Y ph 37.7 96.7 38.9 20.5 31.8/ 0 32.5 32.5 51.3 16.2 51.9
Normal 31.8
B ph 37.8 37.9 92.5 19 28.7/ 0 30.3 30.3 48.4 14.9 48.4
Normal 29.6
B3. HV REF Stable condition
Descript Measured Current at HV Voltage Measured Across Current F64HV Resis.
ion Protection Panel E03+R (mA) REF RET615 Relay Current
R Y B N NCT F64HV Display (mA)
(mA) 13&14 (A)
XA:21 XA:22 XA:23 XA:24 XA: Relay Metrosil Stabilize (mA)
11&12 RET615 RMHV Resistor
F64HV (mV) RSHV
(V) (mV)
R Ph & 100 31.4 31.3 37.8 37.6/ 0 19 90 0 0 0
Neut. 37.5
Normal
Y Ph & 31.2 104.3 31.2 39.8 40.1/ 0 44 44 0 0 0
Neut. 40.1
Normal

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 6 10

B Ph & 30.7 30.5 100.2 36.9 37.3 / 0 42.5 42.5 0 0 0

Neut. 37.6
Normal
REMARKS: 40MVA Transformer HV REF circuit found -:- OK

C. 40 MVA TRANSFORMER MV REF PROTECTION STABILITY / SENSITIVITY TEST

Phase CT Ratio : 2500/1 A
Neutral CT Ratio : 2500/1 A
Relay Setting (Is) : A
Stabilizing resistor (final setting) :_ Ohm
Stabilizing resistor set at : Ohm
Transformer Tap position : 13
Primary current measured : A

(132kV Earth switch Q25 (BB2 ESW) Close (BUSBAR -2 under Shutdown)
C1. MV REF STABILITY (Relay Type- RET615-ABB)
Descript Measured Current at MV REF Voltage Measured Across Current F64MV Resis.
ion Protection Panel E03+R (mA) NCT RET615 Relay Current
R Y B N (mA) F64MV Display (A)
XA:14 XA:15 XA:16 XA:17 XA: Relay Metrosil Stabilize 13&14 (A)
18&19 RET615 RMMV Resistor (mA)
F64MV (mV) RSMV
(mV) (mV)
R Ph & 183 0 0 183.5 183/ 0 35.5 0 0 0 0
Neut. 181.7
Normal
Y Ph & 0 187 0 187 187.9/ 0 105 105 0 0 0
Neut. 187.8
Normal
B Ph & 0 0 181 179.8 178.9 / 0 23 22 0 0 0

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 7 10

Neut. 178.2
Normal
RYB 152 152 149 0 0 0 24.5 25.5 0 0 0

C2. MV REF Sensitivity Test (Neutral side CT reversed)

Descript Measured Current at MV REF Voltage Measured Across Current F64MV Resis.
ion Protection Panel E03+R (mA)) NCT RET615 Relay Current
R Y B N (mA) F64MV Display (A)
XA:14 XA:15 XA:16 XA:17 XA: Relay Metrosil Stabilize 13&14 (A)
18&19 RET615 RMMV Resistor (A)
F64MV (V) RSMV
(mV) (V)
R Ph 179 5.1 2.9 171.3 177.8/ 0 145 145 349 903 351
179
Y Ph 0 184 0 176 184/ 0 150.1 149.9 352 923 358
181.4
B Ph 0 0 178 169.7 175.1/ 0 145.9 145.2 346 898 349
178.2

C3. MV REF Stable condition

Descript Measured Current at MV REF Voltage Measured Across Current F64MV Resis.
ion Protection Panel E03+R (mA)) NCT RET615 Relay Current
R Y B N (mA) F64MV Display (A)
XA:14 XA:15 XA:16 XA:17 XA: Relay Metrosil Stabilize 13&14 (A)
18&19 RET615 RMMV Resistor (A)
F64MV (V) RSMV
(mV) (V)

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 8 10

R Ph 183 0.1 2.2 182.4 181.2/ 0 0 0 0 0 0

180.4
Y Ph 0.1 187 5.1 187.6 188.1/ 0 42.8 42.5 0 0 0
187.8
B Ph 0 0 182.4 180 179.8/ 0 20.7 20.9 0 0 0
180

REMARKS: 40MVA Transformer MV REF circuit found -:-

D1.Transformer O/C & E/F protection Core:- CT Ratio 300/1A

CT Details Phase Secondary Current [mA] Monitored at:
SWGR E03+S (mA) E03+R1, TB XC= F51/51NHV-TB:X120 (mA)
Injected
132kV Relay Panel (mA)

T1 R Y B N R Y B N R Y B N

1S1-1S2 502 505 508 514 01 02 03 04 3A 5A 7A 9A

RN 101 31.5 31.5 37.7 101 31.2 31.8 37.8
O/C,E/F
YN 31.2 104 31.0 40 31 105 31 40
300/1A
BN 31 30.3 101 37.9 31 31 101 37

RYB 110 105 110 0 110 111 110 0

F51/51NHV Display (A)

R Y B N
IL1 IL2 IL3 IL4
31.8 9.9 9.9 11.9
9.9 32.6 9.9 12.6

9.8 9.8 31.5 11.9

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 9 10

34.5 34.9 34.5 0

D2. Transformer MV NCT for SBEF protection Core: - CT Ratio 2500/1A

CT Details Phase Pri Secondary Current [mA] Monitored at:
Injected E03+R1, TB XC= Test plug X51NMV +F51NMV (REF615) +F51NMV
Current
132kV Relay Panel (RTXP18) Display
(A)

224, 225 @MK (A)

CT4 (TB X120) Relay

Tr. MV SBEF 10 11 9A 10A 13,14 Io

RN 183 179.9 183 183.4 183 183 476.0

YN 187 188 187 187 187 186 485

BN 182 182 181 183 181 182 471.3

RYB 0 0 0 0 0 0 0

D3. Transformer HV NCT for SBEF protection Core: - CT Ratio 300/1A

CT Details Phase Pri Secondary Current [mA] Monitored at:
Injected E03+R1, TB XC= Test plug X51NHV +F51NHV (REF615) +F51NHV
Current
132kV Relay Panel (RTXP18) (TB X120) Display
(A)

CT1 Tr (202) MK box S1 S2 A

N(220,221)
Tr. HV 6 7 9A 10A 13 14 Io
RN 37.8 37.3 37 37.5 37.2 37.2 11.7
SBEF
YN 39.0 39.5 39 39.6 39.9 39.9 12.5

BN 37.3 36.6 36.9 37.6 37.0 37.8 11.7

RYB 0 0 0 0 0 0 0

D4. Transformer Tertiary Wdg CT for SBEF protection Core:- CT Ratio 300/1A

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 10 10

CT Details Phase Pri Secondary Current [mA] Monitored at:

Injected E03+R1, TB XC= Test plug X51NT +F51NT (REF615) +F51NT Display
Current
132kV Relay Panel (RTXP18) (TB X120)
(A)

CT9 Tr(202) MK box S1 S2 Io

3N(228,229)
Tr. Tertiary 13 14 9A 10A 13 14 A

SBEF

RN 0 0 0 0 0 0 0

YN 0 0 0 0 0 0 0

BN 0 0 0 0 0 0 0

RYB 0 0 0 0 0 0 0

11KV Panel side Display results-:-

A21-Siemens BCPU Relay 7SJ63

7SJ63Display R Y B N RYB
IL1 0.47 0 0 0.47 0.4 KA
IL2 0 0.47 0 0.47 0.4 KA
IL3 0 0 0.48 0.47 0.4 KA
IN 0.47 0.47 0.47 0 0 KA

AVR Panel & BCU Measurement:

Phases AVR BCU
(A) (A)
R 0 0
Y 0.2 482
B 0 0
RYB 0.2 393

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature
 SITE TEST REPORT
Replacement of 132/11kV Transformers, Transformer
Protection Panels and 110 V Batteries at W13 Substation
(CONTRACT No. N6399)
Consultant ENERGO Name of the Equipment 40MVA Power Transformer-T201
Name of the Feeder E03 / K09 Transformer Feeder
Main Manufacturer ABB
Contractor Date 20.02.2013 Page 11 10

Winding Temperature CT Measurements:

Phases HV Temp Sec.Current MV Temp Sec. Current
R 0 0
Y 245 462 HV Temp CT Ratio: 250/2A
B 0 0 MV Temp CT Ratio: 2050/2A
RYB 270 370.9

Injection LCC RCC Main Tariff Check Tariff

R Y B N R Y B N R Y B R Y B
R 30/154 0/48 0/47 - 30/150 0/47 0/47 - 0.5 0 0 0.5 0 0

Y 0/48 30/157 0/48.2 - 0/46 30/153 0/48 - 0 0.5 0 0 0.5 0

B 0/47 0/47 30/152 - 0/47 0/47 30/151 - 0 0 0.5 0 0 0.5

RYB 30/165 30/167 30/166 - 30/162 30/164 30/163 - 0.4 0.4 0.4 0.4 0.4 0.4

RTU
R Y B N
R 153 47 47

Y 47 157 48 -

B 47 47 152 -

RYB 164 168 165 -

Remarks -:- CT circuits for Tr Diff.Stability, HV & MV REF stable confirmed.

** Three phase generator voltage injected through K11 spare bay at 11kV side

Tested by Witnessed by Approved by

ABB Transmission & ENERGO
Distribution
Date 20.02.2013 20.02.2013
Name R.Krishna Murthy Mohammad Rasheed
Signature