WAGO PFC 750-8xx

Interface to Horner HMI

Application note

A202800, English
Version 1.0.0
2 General

Copyright 2003 by WAGO Kontakttechnik GmbH

All rights reserved.

WAGO Kontakttechnik GmbH

Hansastrae 27
D-32423 Minden
Phone: +49 (0) 571/8 87 0
Fax: +49 (0) 571/8 87 1 69
E-Mail: info@wago.com
Web: http://www.wago.com

Technical Support
Phone: +49 (0) 571/8 87 5 55
Fax: +49 (0) 571/8 87 85 55
E-Mail: support@wago.com

Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded we would appreciate any information or ideas at any time.

We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.

Application note
A202800
 Table of Contents 3

TABLE OF CONTENTS

1 Important comments.................................................................................. 4
1.1 Legal principles............................................................................................ 4
1.1.1 Copyright .......................................................................................... 4
1.1.2 Personnel qualification ..................................................................... 4
1.1.3 Intended use ...................................................................................... 4
1.2 Range of validity.......................................................................................... 5
1.3 Symbols........................................................................................................ 5

2 Description.................................................................................................. 6

3 Solution ....................................................................................................... 7
3.1 Using the WAGO 750-650 Serial Communications Module as an Interface
to a Horner HMI Device ........................................................................ 7
3.2 Register Mapping for WAGO PFC / Horner HMI Device ........................ 11

Application note
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4 Important comments

1 Important comments
To ensure fast installation and start-up of the units described in this manual,
we strongly recommend that the following information and explanation is
carefully read and adhered to.

1.1 Legal principles

1.1.1 Copyright
This manual is copyrighted, together with all figures and illustrations con-
tained therein. Any use of this manual which infringes the copyright provisions
stipulated herein, is not permitted. Reproduction, translation and electronic
and photo-technical archiving and amendments require the written consent of
WAGO Kontakttechnik GmbH. Non-observance will entail the right of claims
for damages.

1.1.2 Personnel qualification

The use of the product detailed in this manual is exclusively geared to spe-
cialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the valid
standards. WAGO Kontakttechnik GmbH declines all liability resulting from
improper action and damage to WAGO products and third party products due
to non-observance of the information contained in this manual.
1.1.3 Intended use
For each individual application, the components supplied are to work with a
dedicated hardware and software configuration. Modifications are only admit-
ted within the framework of the possibilities documented in the manuals. All
other changes to the hardware and/or software and the non-conforming use of
the components entail the exclusion of liability on part of WAGO Kon-
takttechnik GmbH.

Please direct any requirements pertaining to a modified and/or new hardware

or software configuration directly to WAGO Kontakttechnik GmbH.

Application note
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 Important comments 5

1.2 Range of validity

This application note is based on the stated hardware and software of the spe-
cific manufacturer as well as the correspondent documentation. This applica-
tion note is therefore only valid for the described installation.

New hardware and software versions may need to be handled differently.

Please note the detailed description in the specific manuals.

1.3 Symbols
Danger
Always observe this information to protect persons from injury.

Warning
Always observe this information to prevent damage to the device.

Attention
Marginal conditions must always be observed to ensure smooth operation.

ESD (Electrostatic Discharge)

Warning of damage to the components by electrostatic discharge. Observe the
precautionary measure for handling components at risk.

Note
Routines or advice for efficient use of the device and software optimization.

More information
References to additional literature, manuals, data sheets and INTERNET
pages

Application note
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6 Description

2 Description
The WAGO Programmable Fieldbus Coupler (PFC) teamed with a Horner
HMI Device provides a reliable low-cost control system for your automation
needs.

Horner Electric provides a variety

The WAGO PFC is a powerful full
function programmable controller
capable of stand-alone control, or
distributed control as part of a lar-
ger control system. WAGOs PFC
is part of the WAGO-IO-System, a
modular fieldbus independent I/O
product.
of options for the HMI require-
ments of todays automation
system. From fully-featured low-
end text displays to color graph-
ics with control capabilities, Hor-
ner Electric provides innovative
solutions.
For more information on Hor-
ners HMI Devices, visit the
Horner website at www.heapg.com.

For more information on the

WAGO-IO-System, visit WAGOs
website at www.wago.com.

Two options are available for interfacing a Horner HMI Device to the WAGO
PFC:
The first utilizes WAGOs 750-650 serial interface module to receive and
transmit commands to the Horner device. This solution provides maximum
reliability due to vibration-resistant, maintenance-free CAGE CLAMP con-
nector technology.
The second utilizes the configuration port on the front of each WAGO PFC,
and is the low-cost alternative. This PFC configuration port provides an RS-
232 interface capable of baud rates of up to 19200. This solution requires the
use of a WAGO Communications Cable (P/N#750-920). Note that this cable
Application note
A202800
 Solution 7

does not provide a retentive connection, making this solution unsuitable for
extreme environmental conditions.
In each case, the WAGO PFC acts as a Modbus slave to the Horner device, re-
sponding to Modbus function calls transmitted serially via RS-232.
The attached pages display interconnect drawings and program examples for
both solutions.

3 Solution
3.1 Using the WAGO 750-650 Serial Communications Module
as an Interface to a Horner HMI Device

Fig. 1 Wiring Diagram for Interfacing Horner HMI Device with WAGO 750-650 Serial
Interface Module.

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8 Solution

Fig. 2 WAGO-IO-PRO 32 Example Program for Interfacing Horner HMI Device with
WAGO 750-650 Serial Interface Module.

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 Solution 9

Fig. 3 Wiring Diagram for Interfacing Horner HMI Device with WAGO 750-8XX PFC
Configuration Port.

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10 Solution

Fig. 4 WAGO-IO-PRO 32 Example Program for Interfacing Horner HMI Device with
WAGO 750-8XX PFC Configuration Port.

Application note
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 Solution 11

3.2 Register Mapping for WAGO PFC / Horner HMI Device

When using the WAGO PFC function block
TERMINAL_MODBUSSLAVE_RTU for communications with an HMI de-
vice, a data table is maintained within the WAGO PFC. This data table acts as
a buffer for data written to and read from the WAGO PFC. Data written by an
HMI device to the WAGO PFC is placed in the data table. Data read from the
WAGO PFC by an HMI device is read from the data table. The data table oc-
cupies 256 words of data, and is shown at right.

When an object gets configured in an HMI application, it is given a word or bit

value. This word or bit value takes the form of a Modbus register, as shown in
the two right most columns of the data table. Each word or bit value corre-
sponds to an element, or WAGO Data Register, in the data table.

The contents of the data table must be maintained in the WAGO PFC pro-
gram. Data to be read by the HMI device needs to be placed in the correct
WAGO Data Register(s). Data written by the HMI device needs to be trans-
ferred to other WAGO PFC program variable(s) for usage in the PFC program.

Application note
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12 Solution

WAGO Data Horner Internal Word Horner Internal Bit

Register Value Value

000 000 000 thru 00F

001 01 010 thru 01F
002 02 020 thru 02F
003 03 030 thru 03F
004 04 040 thru 04F
005 05 050 thru 05F
006 06 060 thru 06F
007 07 070 thru 07F
008 08 080 thru 08F
009 09 090 thru 09F
010 0A 0A0 thru 0AF
011 0B 0B0 thru 0BF
012 0C 0C0 thru 0CF
013 0D 0D0 thru 0DF
014 0E 0E0 thru 0EF
015 0F 0F0 thru 0FF
016 10 100 thru 10F
017 11 110 thru 11F
018 12 120 thru 12F
019 13 130 thru 13F
020 14 140 thru 14F
021 15 150 thru 15F
022 16 160 thru 16F
023 17 170 thru 17F
024 18 180 thru 18F
025 19 190 thru 19F
026 1A 1A0 thru 1AF
027 1B 1B0 thru 1BF
028 1C 1C0 thru 1CF
029 1D 1D0 thru 1DF
030 1E 1E0 thru 1EF
031 1F 1F0 thru 1FF
032 20 200 thru 20F
033 21 210 thru 21F
034 22 220 thru 22F
035 23 230 thru 23F
... ... ... ...
... ... ... ...
252 FC FC0 thru FCF
253 FD FD0 thru FDF
254 FE FE0 thru FEF
255 FF FF0 thru FFF

Application note
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 Solution 13

Application note
A202800
WAGO Kontakttechnik GmbH
Postfach 2880 D-32385 Minden
Hansastrae 27 D-32423 Minden
Phone: 05 71/8 87 0
Telefax: 05 71/8 87 1 69
E-Mail: info@wago.com

Internet: http://www.wago.com

WAGO Corporation USA

N120W19129 Freistadt Road
PO Box 1015
Germantown, Wi 53022
Phone: 1-262-255-6333
Fax: 1-262-255-3232

Internet: http://www.wago.com

Call Toll Free: 1-800-DIN-RAIL

(346-7246)