SCREEN PRINTING PRESS

After doing some freezer paper printing* on a shirt for my son, I wanted to do some more intricate designs and maybe
even sell some of them, but didnt want to spend a lot of money buying a press. So what do I do instead? Spend a lot
of money building a press! Click the continue reading link for some details on the construction of my homemade
screen printing press.
*cut a stencil in some freezer paper, iron it onto a shirt, dab on ink, pull up the stencil, set the ink with an iron.
Lets start off with a couple of exploded views of the whole thingminus elements like screws, bolts, and hingesso
you can see how it all fits together, then Ill go into details on each component. Keep in mind that I made these
drawings after I made the press. There werent any plans; the whole thing was put together by trial and error after
reviewing a handful plans found online for ideas. And my goal in posting this isnt to give anyone a clear set of buy
this, cut here, do this plans, but to show how I made mine and to share what worked and what didnt.
The frame is made from a four-foot length of 33 laminated wood. A dado is cut into each leg for the arm base piece
to rest in, then theyre glued and screwed together.
Plans I found online used wood instead of aluminum for the platen arm, but I opted for the lighter weight and stability
of the aluminum. I havent found a 24 yet that wouldnt warp and twist if I even looked at it. I rounded the end of the
aluminum arm on the band saw then smoothed it out on a belt sander so it wouldnt snag the shirts being pulled over
it. Four countersunk holes were drilled to fasten it to the wooden arm base with wood screws.

The
screen bracket is made with c-clamps JB-Welded to ten inches of 1.5 aluminum angle, which is then screwed into
two 14 pieces of oak I laminated together.
On my first try at this sub-assembly, I cut the bottom half of the clamps off and JB-Welded them onto the vertical part
of the angle with the thought that it would look cleaner and keep the bottom of the clamps from interfering with the
platen when it was moved all the way back. What I didnt know then, but do now, is that JB Weld has the shear
strength of a toilet paper spitball on the bathroom wall. With the slightest pressure on the clamps, they popped right
off. Whoops, off to buy a new set of clamps.
 The
hinge is a heavy duty door hinge bolted (more details on that soon) to a piece of 16 oak. That piece is screwed to
the foot/arm unit.
The press has an adjustable spring system to lift the screen and hold it up while youre changing shirts. The
aluminum angle slides back and forth in a channel to adjust the tension, and is then tightened with bolts. The eye bolt
holding the spring can be threaded in or out to adjust the vertical position of the spring and therefore how much down
force it exerts. If you dont have access to a milling machine to make a slot for adjustment, you could come close to
the same functionality by drilling some equally spaced holes.

One of my goals in this project was to make as much adjustable as I could, since I really dont know what Im doing
and have no idea what strength of spring would be best, or at what angle one piece or another would work. Figuring
out how to make these adjustments is what took the most time in the project (learning to use a milling machine to cut
the slot here, for example), but the alternative would probably be to make three or four before I found my ideal.
 Moving
around to the back of the press, you can see slots routed into the hinge support piece. These allow vertical
adjustment for the off contact distance by letting the hinge slide up and down. Theres enough wiggle room to adjust
for some tilt, too.
In another learning experience, I think I made three of this back piece before I got it right. For the first, I drilled a hole
then cut a slot with a scroll saw. It wasnt as smooth as Id like, so in my second attempt I remembered the router. In
that one, however, I had trouble with my router fence moving and the slots veering off path. The third screw-up was
because I was frustrated by the second and didnt measure correctly. When I put it away for the night and came back
later, everything worked out.
The other end of the spring attaches to an eye bolt screwed into a threaded insert. The removable link makes it
possible to detach the spring so that tension can be taken off while the press is being stored. The threaded insert
allows the bolt to rotate and maintain alignment with the spring. I also used threaded inserts on the bolts holding the
sliding aluminum angle.

A chain with an s-hook on the end attaches to the shaft of the eye bolt and keeps the springs from pulling the screen
arm too far back and dumping the ink and squeegee when putting a new shirt on the platen. In a case of project
evolution springing from hardware store browsing, my original plan was to use 1/16-inch steel cable with loops
crimped into the ends, but while I was waiting for a store employee to arrive to cut the cable length I needed, I saw
the chain and realized its potential for adjustment versus the cable and its fixed length. To change the length of the
chain and thus the angle of the raised arm, simply unscrew the bottom end from the threaded insert and put the bolt
through a different link on the chain.

To make a stop for the arm, I drilled a hole through the aluminum arm and into the wooden base. A flange nut
(because the flange of the nut has more surface area for attachment) JB-Welded over that hole provides threads for
an elevator bolt to screw in and out and adjust the stop height. I didnt even know what elevator bolts were before this
project, but I discovered them while wandering through the hardware store looking for parts to use (or misuse).
The platen was cut from a piece of MDF. I couldnt find a small enough sheet of laminate for the top and didnt want
to pay for an entire counters worth, but I did have some coated hardboard from a dry-erase project. I cemented that
to the top of the MDF, cut it to shape on the band saw, then rounded the edges with a router. The hardboard makes
the whole platen thicker than it would be with laminate, but thats what the hinge height adjustment mechanism is for!

I made the platen bracket from two small pieces of 1.5 aluminum angle the same stock that makes up the clamp
for the screen frame. Each is screwed into the bottom of the platen with extra care taken that the screws wouldnt
poke through the top. Holes drilled on the vertical half of the angle pass threaded rods through, which then have wing
nuts attached. Tightening the nuts clamps the platen to the arm, and loosening the nuts allows you to slide into the
position you want.

Finally, here you can see the entire assembly minus the platen and screen frame. The 112 base I attached it to is
sized to fit just right across this table, then be clamped down for extra stability.
Primer and a can of red spray paint finished the whole thing off, covering all the patches and wood putty repairs of
mis-drilled holes and errant cuts.

Now to build an exposure unit for the screens, then figure out how to actually print. Ive got a feeling this hardware
was the easy part.