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IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES 1

70 W GaN-HEMT Ku-Band Power Amplifier


in MIC Technology
Daniel Maassen, Student Member, IEEE, Felix Rautschke, Student Member, IEEE,
Florian Ohnimus, Lothar Schenk, Uwe Dalisda, and Georg Boeck, Fellow, IEEE

Abstract In this paper the design, implementation, and At Ku-band frequencies the parasitic elements become
experimental results of a Ku-band 70 W GaN-HEMT power dominant. The optimum source and load impedances are only
amplifier (PA) for satellite communication are presented. a fraction of that in the lower GHz range and therefore
A two-stage design approach with two 250 nm bare-die devices
has been chosen to achieve a considerably high saturated gain matching gets complicated. Assembling tolerances become an
of 15 dB over the whole extended Ku-band (13.7514.5 GHz). issue as well. Nevertheless, high output power is already stated
The circuit was realized in a hybrid microwave integrated in [5][7], suffering from a low gain of the already uncondi-
circuit technology on an alumina substrate. The PA shows a tionally stable devices in that frequency range. In addition,
measured performance of more than 50 W output power for the gain decreases even more in saturation due to the constant
a continuous-wave signal with a power-added efficiency (PAE)
higher than 23%. Modulated measurements demonstrate an AMAM decrease in GaN devices [8].
average output power of more than 30 W (70 W peak) and 21% In our previous studies of the one-stage amplifier, our
PAE, while holding the Eutelsat linearity requirements. complaint was of low power gain [9] that significantly reduces
Index Terms GaN, HEMTs, microwave circuits, power ampli- the power-added efficiency (PAE). In this paper, a two-stage
fiers (PAs), predistortion linearizers, satellite communications. design with two bare-dies is stated. The matching is realized
hybrid on an Al2 O3 substrate using distributed transmission
line (TL) combiners [10] as well as a busbar [11], [12]
I. I NTRODUCTION for supplying the dc. This paper is organized as follows: in
Section II the device technology, including the device model
S ATELLITE services are widely used for time-sensitive
and critical communications. Traditional Ku-band SatCom
becomes interesting, especially for very small aperture
and the parasitic constraints are introduced. An extensive
design procedure for the matching networks is presented in
terminals (VSAT) due to an increasing number of satellite Section III. The realization and the measurement results are
launches. GaN-HEMT technology can therefore play a major shown in Sections IV and V and the conclusions are given
role in lowering the costs of block upconverters (BUC) in Section VI.
within VSAT, replacing the widely used traveling wave tube II. P RELIMINARY D ESIGN C ONSIDERATIONS
amplifier (TWTA). Modern 250 nm GaN/SiC-HEMT device
A. Transistor Technology
technology is able to achieve high power density with accept-
able high transition frequencies [1]. Research activities in For achieving high power in the Ku-band a 250 nm GaN
the Ku-band and K-band focus on monolithic microwave on SiC 40 V bare-die from the CREE V4 process has been
integrated circuits (MMIC) up to a certain power level of chosen. A bare-die mounting technique is necessary to
about Pout 25 W, where the bare-die size and therefore the circumvent the effects of the package. The available bare-die
costs are reasonable [2][4]. For tasks that go beyond that sizes are scaled from 1.2, 4.8, up to 14.4 mm total gate
level, the approach is similar to base station amplifiers in width. The process is able to deliver Pout,sat = 5 W/mm
the mobile market. A bare-die as power bar gets matched with I D,sat = 0.9 A/mm at V(BR)DSS 100 V and
externally as microwave integrated circuit (MIC). This leads Vpinch-off = 3.1 V. The max. ac-transconductance is
to a considerable area and cost reduction for the monolithic gm 580 mS/mm for VGS = 2.65 V at 14 GHz.
process technology. The parasitic capacitances are Cgs = 1.6 pF/mm,
Cds = 0.29 pF/mm and Cgd = 0.41 pF/mm [13]. To obtain
Manuscript received May 23, 2016; revised October 2, 2016; accepted a high output power of Pout 50 W the largest device
November 27, 2016. CGHV1J070D has been chosen. It is specified with a
D. Maassen and F. Rautschke are with the Department of Microwave
Engineering, Berlin Institute of Technology, 10587 Berlin, Germany (e-mail: Pout,sat = 70 W and an I D,max = 7 A for a size of 4.8 mm
daniel.maassen@tu-berlin.de). 0.8 mm. The device has 12 gate- and 12 drain-pads on
F. Ohnimus, L. Schenk, and U. Dalisda are with Rohde & Schwarz GmbH the top as well as the source connection through vias at the
& Co. KG, 12489 Berlin, Germany.
G. Boeck is with the Department of Microwave Engineering, Berlin bottom. Its 12 gate-pads are resistively connected on the
Institute of Technology, 10587 Berlin, Germany, and also with the Ferdinand bare-die to lower odd-mode instabilities. The 12 drain-pads
Braun Institute, Leibniz-Institut fuer Hoechstfrequenztechnik, 12489 Berlin, are connected to a common potential as well. Especially, the
Germany.
Color versions of one or more of the figures in this paper are available high total input and output capacitances of Cgs = 24 pF and
online at http://ieeexplore.ieee.org. Cds = 4.2 pF make the matching toward high frequencies
Digital Object Identifier 10.1109/TMTT.2016.2636151 very challenging.
0018-9480 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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2 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES

Fig. 2. Simulated optimum loadpull impedances Z Load for Pout,max =


48 dBm within 13.7; 14; 14.25; 14.5 GHz. Furthermore, multifrequency
Fig. 1. Deembedding from the intrinsic dc impedance to the optimum load
loadpull contours (MuFLoCs) are shown for Pout in (dBm) and PAE in (%).
impedance.

TABLE I It can be noted that the optimum load impedances are


S IMULATED O PTIMUM S OURCE AND L OAD I MPEDANCES extremely low (0.4 ) with little dependence over the
(VDS = 40 V; ID Q = 0.3 A) frequency range 1315 GHz. However, as shown in Fig. 2,
a small change in impedance results is a huge difference
with respect to Pout and PAE. To realize a matching over the
specified frequency range F (13.7514.5 GHz) one would be
interested in, e.g., the Pout dependence versus F. Classical
source and loadpull contours are only valuable for one
frequency. Using the center point of these contours for each
point in F as optimum impedances, the result will be a
huge restriction for the design. Hereby, we have defined
B. Device Model
multifrequency source and loadpull contours (MuFLoC),
A large-signal device model is supplied by the manufac- which differ from single frequency ones in that they represent
turer including nonlinear behavior and self-heating. A detailed the least intersection of all single frequency contours with the
description of the modeling techniques used by the manufac- same power or PAE level, respectively. A loadpull matrix,
turer is given in [1]. Small-signal analysis has shown that the e.g., [Pout, f1 ] that represents all Pout values over a certain
device gets unconditionally stable above 12.5 GHz. Therefore, complex range of Z Load can be defined for fixed biasing and
the possible gain at a center frequency of 14 GHz is already input power conditions of f1 . By generating this matrix over
decreased to 9 dB and degrades further with 20 dB/decade. all in-band frequencies f 1 . . . f n it is possible to calculate the
For the drain current of a maximum gm, the extrinsic transit lowest Pout value matrix [Pout,F ]
frequency is f T = 40 GHz with a maximum oscillation
frequency of f MAX = 48 GHz. The model of the 70 W device [Pout, F ] = [Pout, f1 ] [Pout, f2 ] . . . [Pout, f n ]. (2)
with 14.4 mm total gate width behaves exactly like 12 times a In other words, e.g., the Pout = 47 dBm contour in Fig. 2
1.2 mm model in parallel. This leads to the assumption that the represents the impedance area where an output power of at
model itself is upscaled. Vice versa, 12 times a 1.2 mm model least 47 dBm from 13.75 to 14.5 GHz can be expected. The
can be seen as 12 times a transistor cell and can be used for same principle applies for PAE
further analysis to have a deeper insight into cell temperature,
cell current, cell voltage or the resulting cell loadline. [PAE F ] = [PAE f1 ] [PAE f2 ] . . . [PAE fn ]. (3)
In Fig. 2, classical frequency-dependent loadpull contours for
C. Optimum Impedances the maximum output power are shown as well as frequency-
The optimum loadline resistance that represents the intrinsic independent contours in the range of F. It can be seen that
current source (for Class A) can be calculated [14] as the frequency-independent power contour of, e.g., 47 dBm
VDS,OP Vknee 37 V represents the least intersection of all frequency-dependent
RDC = Ropt = = = 10.5 =Z o int. contours.
0.5 Imax 3.5 A
Simulation showed that the influence of a second harmonic
(1)
matching for the efficiency of the power amplifier (PA) can
The additional intrinsic capacitance Cds as well as the pad be neglected. The bare-die has a maximum available gain of
and interconnection inductance transform the real Z o int to only 3.5 dB at 2 f0 . Furthermore, the overall dimensions of
the optimum load impedances Z o ext . Considering a power the bare-die itself are huge with respect to the wavelength
match the impedances looking into the matching circuit need on GaN (3.6 ) for 2 f 0 , which makes matching difficult.
to be Z o ext (see Fig. 1). This simple approach represents a The optimum input impedances are only half the real part
very good approximation to the simulated optimum source of the load impedances (0.2 ), while the imaginary part is
and load impedances over frequency that are stated in Table I. negligible.
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MAASSEN et al.: 70 W GaN-HEMT Ku-BAND PA IN MIC TECHNOLOGY 3

D. Implementation
The substrate chosen for the matching circuit compro-
mises between a low losses and a high r to realize low
TL impedances, small sizes, as well as low radiation losses.
In this design, a one-substrate approach has been intentionally
used due to manufacturing constraints. Multiple substrates
with different r values are widely used [5][7] while pro-
ducing high losses as well as high radiation due to intercon- Fig. 3. Proposed two-stage PA topology.
nections. The height of the substrate should ideally be close
to the bare-die to ease bonding. Therefore, a thin alumina approach that can increase the gain to an acceptable level
substrate (Al2 O3 ) of 127 m height with an r = 9.9 has (Fig. 3). The necessary driving level of the preamplifier (Q1)
been chosen and can take advantage of its extremely low has been calculated to be Pout,drv 15 W. Preliminary analysis
tan = 0.0002 (10 MHz). With a layer stack including a has shown that the smaller device with a 4.8 mm gate width
resistive NiCr-layer it was possible to produce highly accurate can hardly reach that level. Additional mismatch constraints
thin film resistors on the substrate. To handle high currents that are unavoidable to match the output of this smaller
the Au metallization was grown to 10 m thickness. device to the input of Q2 will further decrease its level.
Twelve gate and 12 drain pads needed to be interconnected A previous design realization has shown that a continuous
to the matching circuit. An array of 24 bondwires was power level of 12 W can be reached in a deep compres-
therefore 3-D modeled and applied at the input and output, sion [9]. Therefore, the same device was chosen for the Q2
respectively, with two parallel wires per pad. The resulting as well as Q1 while taking into account the total PAE, as
total equivalent inductance of L Bond = 12.5 pH including in [16]. The premature power/gain compression of the HEMT
the mutual coupling is of certain tolerance considering the device when operated at high input power levels of Q2 causes
factors bond height, loop, and distance. To increase the additional AMAM nonlinearity [17]. This compression is
height- and loop accuracy, automatic bonding is useful. It can mainly caused by the gm curve progression. At the analyzed
achieve impressive results even for coupling between bond- frequencies, already within the maximum stable gain (MSG)
wires [15]. However, the bond distance is mainly dependent operation, the gm curve is asymmetric with a strong increase
on the mounting accuracy (30 m) and the size tolerances from turn-ON to gm max . The slow decrease toward gm = 0 S
of the bare-die itself (50 m). Simulations have shown that is the reason for a constant compression over Pin . Simulations
the variability of the total equivalent inductance is in the range show that this difficult time-dependent AMAM compression
of L Bond = {8.3 pH, . . . , 16.6 pH}. can be compensated by lower quiescent current of Q2, whereas
The source contact of the bare-die acts as interconnection the increased AMPM nonlinearity can be compensated via a
to the GND potential of a matching circuit. Furthermore, predistortion for modulated signals. Based on this analysis, the
it is the connection to the heat sink. Therefore, the mounting optimum load impedances for Q2 (Z L OMN ) are chosen within
of the bare-die needs to be low ohmic for matching require- saturation conditions. The load impedances for Q1 (Z L ISMN )
ments and of a minimum thermal resistance. In this paper represent the maximum gain with respect to the lower out-
a eutectic die-attach compromises between a thin preform put power level. The input impedances of both transistors
and a low amount of trapped air in the die-attach. In order Q1 and Q2 (Z S IMN , Z S ISMN ) should accomplish a flat gain
to allow controlled thermal expansion, the bare-die has been over frequency. Hereby, a mismatch of the input impedance
mounted on a CuMoCu flange. Thermal simulations show of Q2 (Z S ISMN ) from the optimum conjugate complex match
that the resulting thermal resistance of the junction to case can help to lower AMPM nonlinearities as shown in [18].
is R JC = 1.6 K/W. The simulated ideal PAE of 45% results
in a significant amount of dissipated power that needs to be III. D ESIGN OF M ATCHING N ETWORKS
removed via the cooling system. In reality, the PAE will be The matching of devices with very low impedances is
even much lower due to impedance mismatch and losses of challenging. Considering their additional trajectories over fre-
the load transformation networks. The channel temperature of quency makes a broadband matching for the input matching
the device can be monitored with the model and needs to network (IMN) as well as the output matching network (OMN)
stay below 320 C, while a higher temperature will cause the almost impossible. Especially in the interstage matching net-
device to fail. The theoretical possible cooling therefore limits work (ISMN), the two consecutive stages need to be matched
the dissipated power to Pdiss,max 86.4 W. to one another. The required transformation ratio is consider-
ably low but a complex-to-complex transformation needs to
E. PA Design Approach be done with different directions of the imaginary trajectories.
Nevertheless, a reactively matched design approach has hereby
The very low optimum source and load impedances lead
been chosen to compensate the dominant parasitics.
to a high impedance transformation ratio of the network of
(50 )/(0.4 ) = 125 at the output. Contrary to that is
the need for achieving this transformation ratio over a 5% A. Ideal Matching Limits
fractional bandwidth (FBW). The previously analyzed low The impedances of the bare-die itself have been analyzed
power gain of 6.5 dB results in a multistage matching based on the Bode Fano limits [19]. Using the simple transistor
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4 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES

schematic from Fig. 1, an equivalent impedance equation of


the L, C, R for the input as well as for the output can be
stated and analyzed toward a maximum achievable bandwidth
as in [20]
sL + r
Z 1 (s) = 2 . (4)
s LC + sr C + R
A possible ideal matching circuit can be approximated by a
Taylor series in the following form:
1 A1 A3
F(s) = ln = j A0 + + 3 + with s = + j .
s s
(5)
Transforming the impedance to an admittance, building the
logarithm, and negation lead to
1 1
(R + r ) + (L + r C) + LC Fig. 4. Analyzed theoretical matching limit (Bode Fano) of the complex
1 2
ln = ln s s
. (6) Z in {Rin ; Cgs ; L pad } (top) and Z out {RDC ; Cds ; L pad } (bottom) impedances for
1 1 a center frequency of 14 GHz.
(R r ) (L r C) + LC
s2 s
For (1/s) = 0 follows j A0 = j , A1 = (2/C) and A3 =
((2(L 3C))/(3LC 3 )). After Fano et al. [19], an equivalent
circuit with two zeros has to fulfill the following two integrals
at s = :

1

ln d = A1 2 ri (7) Fig. 5. Schematic of the initial output matching circuit.
2
 0
1 2
3
2ln d = A3 ri . (8) B. Distributed Matching
0 2 3
A matching circuit was developed based on the mechanical
Defining K = (2/) ln(1/), a center frequency 0 , and the
and electrical constraints. Knowing the difficulties of matching
bandwidth b a substitution of 1 = 0 (1 (b/2)) and
even for an ideal approach, all parasitic limitations must
2 = 0 (1 + (b/2)) leads to the expression
be considered for a nonideal circuit. Therefore, a matching
  1 circuit has been developed based on lumped elements, con-
K 23 13 + 3 A3 [ A1 K (2 1 )]3 = 0. (9)
4 sidering their Q and TL elements within a mixed schematic
An insertion of A1 and A3 from the Taylor series of (9) and (Fig. 5). The drainsourcecapacitance Cds at the output is
replacing 0 L with X L and 0 C with BC leads to the equation resonated out with a shunt inductance L feed . An additional
  series capacitance has been used to compensate L bond , for
6 12 1 24
K
3
K + 2 1+ 2
2
K 3 = 0. further transformation as well as for the ability to block the
b BC b Bc b X L BC2
dc. Ideally, the transistors internal current source can now be
(10)
seen as purely resistive impedance. The series line elements
This equation can be analyzed in MATLAB for the input (TL1 , . . . , TL4 ) behave like a stepped impedance transformer
Z in {Rin ; Cgs ; L pad } as well as the output Z out {RDC ; Cds ; L pad } starting with a low characteristic impedance from the transis-
of the device. As a result, the theoretically possible relative tor. An additional open stub (TLstub ) has been used in between
matching over the bandwidth was obtained. It can be seen the last two transforming elements to flatten the filter response.
in Fig. 4 on the bare-die reference plane itself, as well The bandwidth of a stepped impedance transformer is limited
as with possible L Bond inductances for a center frequency by the number of elements (N). The transformation ratio is
of 14 GHz. The values of L Bond = {8.3 pH; 12.5 pH; 16.6 pH} limited by the values (Z 1,...,N ). Furthermore, both the issues
therefore correspond to the variability of bondwires defined in are limited to the lowest possible insertion loss (N 0)
Section II-D. Even by considering a relatively poor matching and the lowest realizable line impedance (Z min,, N ). The
of only 10 dB, the input achieves less than 2.5% FBW schematic approach is divided into subelements that need to
around f c . This is mainly due to the extremely low fulfill the following requirements.
Rin = 0.2  with the high Cgs = 24 pF. This relative match- 1) DC Feed: For realizing a dc feed a /4-line with an
ing only represents the transformation from the optimum additional radial stub was designed. As a compromise the
source impedance to 50 . Whereas the sourcepull contours, characteristic impedance of the /4-line needs to be low (high
based on the sourcepull simulation, show that a deviation width) to be able to transmit the high current at the drain, but
from these optimum values can be tolerated. The output is, preferably high, to realize a high Q of the transformed open.
considering its higher values of RDC = 10.5  with the high 2) Parallel Lines: Trying to realize a TL with an extreme
Cds = 4.2 pF, easier to match to at least 8% FBW w/o the low characteristic impedance tends to become a parallel plate
bond inductances. in microstrip. The width of the microstrip line (w) becomes
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MAASSEN et al.: 70 W GaN-HEMT Ku-BAND PA IN MIC TECHNOLOGY 5

Fig. 6. (a) Schematic of the proposed two-stage amplifier divided into three matching circuits (IMN, ISMN, and OMN). Each TL is parallelized by
n-times written underneath in green. Step-by-step visualization of the virtual open in a busbar. (b) Starting with an open stub and (c) double open stub,
and (d) resulting in interconnected symmetrical stubs.

TABLE II
S CHEMATIC VALUES OF THE P ROPOSED T WO -S TAGE A MPLIFIER

Fig. 7. (a) Measured and simulated capacitance. (b) Lumped equivalent


model. (c) Layout of interdigital capacitor.
[see Fig. 6(a)]. An approximation of the TL parameter can be
done with
multiple times the height (h) of the substrate. In consequence,
Z N,distri
the current distribution can no longer be approximated by a Z N,ideal = N,ideal = N,distri . (11)
quasi-TEM microstrip mode. The high width of the bare-die n
(4.8 mm) leads to a minimum strip width w of the same value. 3) Busbar: For providing an equal dc distribution to
However, this w is more than /2 on the chosen substrate all transistor cells, while not destroying the even-mode
and may result in a multimode propagation. Furthermore, the propagation over the distributed transmission-line combiner,
resulting characteristic impedance Z min = 6.5  is at least the busbar principle was introduced in [11]. In Fig. 6(b),
16 times less than the required transformation ratio. a T-junction shows a proper RF isolation between two
Parallelizing one TL to n TLs can help to lower the branches while working in an even mode. Of course the
total characteristic impedance. Considering an even mode at RF propagation stays the same when splitting the two open
the TL, the field distribution of a microstrip line is n stubs into four, keeping their sum of impedances constant
times the single one. The resulting distributed TLs have to be [see Fig. 6(c)]. While maintaining a symmetrical network like
combined to one ended line at the Z 0 = 50  output over the in Fig. 6(d) it is possible to connect two of the open stubs at
number of sections N. Due to the 12 transistor cells, parallel their end, as long as their electrical length ( BB ) is much less
lines sections with n = {1; 3; 6; 12} over N = 4 were chosen than /4. As a result, a bar is built that alternately provides
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6 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES

a virtual open and a combining sink. This concept enables to


provide dc current to all the transistor cells via a wide bar
while maintaining RF isolation between them by the resulting
virtual open.
4) Interdigital Capacitor: In this design, all capacitors
(Cimn , Cismn , Comn ) were realized by interdigital capacitors on
the substrate. Using n = 6 interdigital capacitors in parallel,
the total series capacitance was increased. The finger width
and spacing are set to 50 m due to manufacturing constraints.
Lumped element models have been developed and verified by
electromagnetic (EM) simulations. Fig. 7(a) depicts a com-
parison between the simulated and measured results for one
single input capacitor ((Cimn )/6) as well as the behavior of the
equivalent model [see Fig. 7(b)]. The values for the equivalent
model are Cs = 0.06 pF, C p = 0.11 pF and L s = 0.14 nH
for the finger length L f = 0.2 mm and width W f = 50 m
as well as a distance Wgap = 50 m between this structure.
As a result, the parallel capacitance is about twice as high
as the series one. Therefore, the capacitors are utilized as
complex matching elements. The SRF is kept high, in this
case above 20 GHz, to achieve an almost constant effective
capacitance within the desired frequency range [see Fig. 7(a)].
Therefore, possible deviations between simulation and realiza-
tion due to manufacturing tolerances can be minimized.

C. Simulation Approach
All the subelements were analyzed individually in a Fig. 8. Simulated EM-based impedances realized by the matching circuits
from 13.75 to 14.5 GHz for the input sides of (a) Q1 (IMN) and Q2 (ISMN)
schematic as well as a 2.5 D Momentum simulation to ful- and (b) for the output sides of Q1 (ISMN) and Q2 (OMN). The plotted
fill their specification. At the input side of the amplifier, multifrequency load and sourcepull contours (MuFLoC) represent the
additional series resistors (RGate ) within the dc feed were minimum value over the desired frequency range.
provided improving the stability of the amplifier toward low
frequencies. Furthermore, the interdigital capacitors with their are well matched to the optimum impedances (Z S,opt).
RF series resistance build a high-pass filter that reduces Especially, the direction of the imaginary part is the same.
possible low frequency oscillations. Parameterized EM models For the output side, much more attention was paid to achieve
of the components have been created within Keysight ADS a high Q transformation for the output of (Q2). Therefore, the
afterward. These models benefit from considering all parasitics realized impedances are inside the Pout = 47 dBm contour.
while maintaining the ability to change their characteristic Within the ISMN the trajectories of the load and generator
parameters. impedances travel in opposite directions over frequency.
1) Small-Signal Analysis: Based on the parameterized Therefore, the realized matching is a compromise. All the
EM models the load transformation networks were developed three matching circuits are able to provide a matching 15 dB
with the objective to realize the required optimum source toward their opposite impedance. Additional Monte Carlo
and load impedances that were identified by source, and load analysis determines the bondwire parameters that produce the
pull simulations. The resulting characteristic values of the most significant impact on the performance of the circuit.
elements are shown in Table II. Within the simulation the ports 2) Large-Signal Analysis: Within a large-signal analysis,
were loaded with the conjugate optimum impedances. The power and frequency sweeps were carried out using
EM-based simulated impedances from 13.75 to 14.5 GHz Harmonic Balance Analysis. Special attention was given to
for the input (Z S IMN,realized , Z S ISMN,realized) are shown the temperature of the junction during the simulation to not
in Fig. 8(a). exceed the theoretical cooling constraints. Furthermore, the
For the output side of the transistor the impedances sensitive gate current was monitored. Each transistor cell was
(Z L ISMN,realized, Z L OMN,realized ) are shown in Fig. 8(b). modeled separately. Therefore, it was possible to simulate
Furthermore, multi frequency load and sourcepull intrinsic loadlines of each transistor cell (Q2.1,, Q2.12)
contours (MuFLoC) are plotted considering [Pout, F ] as [see Fig. 9(a)]. The power distribution between the transistor
well as [PAE F ]. The contours represent the minimum values cells and leakage currents were analyzed. From Fig. 9(b),
of all frequency-dependent data between 13.75 and 14.5 GHz good distribution between the 12 cells can be noticed. The
and therefore represent valuable in-band performance data as outer ones (Q2.1 and Q2.12) provide the most RF power to
described in Section II-C. It can be seen that the input of the the matching circuit, due to their lower baseplate temperature
first stage (IMN Q1) as well as the second stage (ISMN Q2) and the reduced combining parasistics.
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MAASSEN et al.: 70 W GaN-HEMT Ku-BAND PA IN MIC TECHNOLOGY 7

Fig. 9. (a) Simulated intrinsic loadlines. (b) Power distribution over


power bar.

Fig. 11. Realization of the amplifier. (a) Sideview illustration of the MIC.
(b) Top view of the MIC. X-ray pictures of the bare-die (c) Q1 and (d) Q2.

Fig. 10. Example of an analyzed amplifier large-signal transfer function by


the STAN-Tool for an odd-mode injection in the ISMN.

Considering the designed amplifier as a multistage circuit


the stability calculations could not be done using classical
K-factor analysis [21]. Therefore, stability has been proven
in a large-signal analysis by the STAN-Tool [22]. By applying
this approach, additional odd-mode signals were injected to
all gates, drains, and dc connections of the 24 transistor cells.
By calculating the large-signal transfer function of the ampli-
fier, a pole zero analysis was performed. In Fig. 10, a stable
operation can be seen as an example for an inserted odd
mode excitation at one certain port over various power levels.
Unstable poles (red arrows) can be determined, located at
the same point as the right half-plane (RHP) zeros for the
maximum injected power. After additional analysis, they can
be ignored as physical quasi-cancellation occurring from the
low sensitivity in the interstage matching circuit [22].

IV. R EALIZATION Fig. 12. (a) Comparison between measured (sample #1) and simulated
The bare-dies and substrates were aligned and mounted small-signal behavior of the amplifier (VDS1,2 = 40 V; IDq1,2 = 300 mA).
(b) Comparison between six measured amplifiers within small-signal condition
on a thick CuMoCu-flange [see Fig. 11(a)]. All wedge (VDS1,2 = 40 V; IDq1,2 = 300 mA).
wedge bondwire interconnections were automatically placed.
A top view of the mounted MIC can be seen in
Fig. 11(b). The die-attach was analyzed vian X-ray microscopy
[see Fig. 11(c) and (d)]. The few bright dots are tiny air inclu- reference-plane (RefGSG ) using a network analyzer (N5230A).
sions. This pallet was afterward positioned in a surrounding An additional second tier thru-reflect-line calibration
aluminum water-cooled fixture. On top of this, a 203 m- deembeds the ground-signal-ground pads (GSG). In Fig. 12(a)
thick bolted RO4003c substrate supplies all dc potentials as very good agreement between simulation and measurement
well as the RFin , RFout signals to SMA connectors (Fig. 13). can be seen. Only a slight frequency shift occurs as a result
Within this fixture the pallet can be measured on an alumina of the bondwire tolerances. Six samples (#1, . . . , #6) were
reference plane (RefGSG ) via GSG probes as well as at the manufactured and compared within small-signal conditions in
SMA reference plane (RefSMA ). Fig. 12(b). All show a slightly different behavior with respect
to the frequency, as well as the amplitude. Nevertheless,
the aim to produce working samples within the specified
V. M EASUREMENT R ESULTS
frequency range of F {13.7514.5 GHz} has been achieved.
A. Small-Signal Measurements In the future work, the reproducibility is going to be improved
Probed small-signal measurements were performed by lowering the mounting tolerances that will result in a
with 500 m pitch probes (Z-probe) on the alumina lower variability of the samples.
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8 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES

Fig. 13. Large-signal measurement setup.

Fig. 15. Comparison between measured and simulated large-signal behavior


over frequency (VDS1,2 = 40 V; IDq1,2 = 300 mA).

could have been lowered down to 15 dB in the backoff


while afterward remaining constant up to Psat . The output
power reaches 47 dBm about 1 dB later than in simulation.
While the resulting gain compression is, like in the simulation,
6 dB. The PAE of the two stages is 5% less than simulated
but reaches up to 22%. This dependence can be explained
by a self-heating of the device that is higher than initially
simulated. The model itself is built by the manufacturer based
Fig. 14. Comparison between measured and simulated large-signal behavior on pulsed power conditions. By either increasing the Rth of the
of the two-stage amplifier. Powersweep at 14.2 GHz (VDS1,2 = 40 V; IDq1,2 = model, or the base temperature, the higher self-heating in the
300 mA). measurement can be explained. This is furthermore proven by
thermal images shown in Section V-C. The six manufactured
amplifiers were measured in their large-signal behavior. All
B. Large-Signal Measurements demonstrate an equal peak output power with respect to the
frequency shift seen in Fig. 12 (bottom). In Fig. 15, reasonable
Large-signal measurements in the Ku-band suffer from high
agreement between simulation and measurement can be noted
losses and therefore high measurement uncertainties. To lower
over frequency. The ripple in the frequency range of interest
the losses and enhance the accuracy, a measurement setup
is 0.6 dB.
based on high directivity WR75 waveguide couplers was
used. The continuous wave (CW) input is generated with a
microwave synthesized source (E8254A) and boosted with a C. Thermal Analysis
first preamplifier (ZVE-3W-183+) as well as a second one A thermal imaging of the fixture was done during a CW
(previously developed [9]) (see Fig. 13) to be able to put measurement in the dark to monitor the surface temperature
the device under test (DUT) in saturation. The input and of the bare-die. The surface reflection coefficients (IR )
output power levels of the DUT were measured with a power for IR light vary over the different materials. With a
meter (E4412). A nonflat preamplification is compensated by constant temperature of a heated up fixture the bare-die
a MATLAB controlled measurement system to hold the DUT coefficient on the top of the passivation was analyzed to be
in a reproducible thermal compression. Both the gate currents IR(Die) = 0.34 and the flange IR(flange) = 0.5. The thermal
were monitored separately to indicate the compression level. difference between the surface of the passivation and the
Automatic short intermissions were used in the measurement channel itself is T ,pCH (V ) 4060 K. From Fig. 16, the
setup to lower thermal self-heating. The setup was calibrated channel temperature can be calculated for Pout = 40 W
to the SMA reference plane RefSMA . Afterward the results to TCH,avg 228 C; TCH,peak 280 C. The total thermal
were de-embedded to RefGSG based on the known offset from resistance of the junction to the sink can be calculated as
the small signal measurements (see Section V-A).
TCH Tflange 228 C 24 C K
The PA is characterized versus input power for all fre- R JS = = = 1.5 . (12)
quencies between 13.5 and 14.6 GHz within a dynamic range PDC PRF 176 W 40 W W
of 24 dB. From Fig. 14, it can be observed that the compres- The thermal measurement is in good agreement with
sion behavior of the measurement is equal to the simulation the CST -based finite element method thermal simulation
for 14.2 GHz. A constant decrease in gain for the class-AB from Fig. 16(b). Nevertheless, the thermal conductivity of
behavior needs to be stated. With a class-C biasing the gain the mounting is too low for higher output power levels.
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MAASSEN et al.: 70 W GaN-HEMT Ku-BAND PA IN MIC TECHNOLOGY 9

Fig. 18. Measured modulation schemes of common SatCom signals


for Pout, peak - PAPR, 14.25 GHz. (a) QPSK ( = 0.35; 16 MSym/s;
Fig. 16. Comparison between (a) measured and (b) simulated thermal e.g., DVB-S). (b) 32APSK ( = 0.25; 16 MSym/s; e.g., DVB-S2).
behavior (VDS1,2 = 40 V; IDq1,2 = 300 mA; Pout,avg = 40 W). (c) 64APSK ( = 0.05; 16 MSym/s; e.g., DVB-S2X).

Fig. 17. (a) Measured gain compression and (b) AMPM conversion with a
32APSK modulation ( = 0.25; 16 MSym/s) at an unlinearized amplifier for
14.25 GHz. (VDS1,2 = 40 V; IDq1 = 300 mA; IDq2 = {300; 50} mA).
Fig. 19. Output spectrum of the PA for Pout,avg = 30 W and a QPSK
signal with 16 MSym/s; = 0.35 (w) and (w/o) an RFPAL at 14.375 GHz
(VDS1,2 = 40 V; IDq1 = 300 mA; IDq2 = 50 mA; RBW = 200 kHz; RMS;
For Pdiss 80 W a self-heating occurs within the CW VBW = 10 MHz; 300 ms sweep; 100 MHz span).
measurement. To accomplish lower thermal resistances,
modern mounting technologies with plated diamond as well
as silver sintering can be used in the future work. a peak to average power ratio (PAPR) of 3.9 dB and a roll-
off factor = 0.35 was chosen to represent the classical
DVB-S signal (see Fig. 18(a) PAPR = 3.9). The increasing
D. Modulated Measurements demand for data leads to higher order modulation schemes
The previously in CW operation analyzed parameters like (up to 32APSK) that were defined in the DVB-S2 standard
Psat or P1 dB are not sufficient for describing the nonlinear (Fig. 18(b) PAPR = 5.6). Additionally, the roll-off factor was
behavior of an amplifier for operation in multi carrier modes. lowered to = 0.25 to enhance the spectral efficiency. The
Therefore, AMAM as well as AMPM conversion were newly defined DVB-S2X standard allows modulation schemes
chosen as a first set of valuable performance data. Compared to up to 256APSK with a sharp roll-off factor down to = 0.05.
TWTAs the premature gain compression of the GaN-amplifier Especially the decreased leads to high PAPR of up to
is a highly nonlinear behavior (compare Fig. 14). In this paper, 6.42 dB for a 64APSK with = 0.05 [see Fig. 18(c)]. The
effort was spent to compensate this compression simply by spectral mask depends on the signal bandwidth and is defined
the class of operation. Biasing the PA Q2 in deep class-AB in the ETSI standard [23]. Linearization was performed with
IDq2 = 50 mA instead of IDq2 = 300 mA while holding a digital predistortion (DPD) that was able to reduce the out-
the preamplifier Q1 in the biasing conditions of max gm of-band energy and enhances the efficiency by compensating
(IDq1 = 300 mA) results in a lowered small-signal gain nonlinearities like AMAM, AMPM as well as memory
that is more equal to the saturation level [see Fig. 17(a)]. effects. As an alternative, an IF predistortion directly in the
This AMAM and AMPM analysis was carried out with block up-converter (BUC) path was used by the method
modulated signals to lower errors of a thermal self-heating. stated in [24] called RF PA linearization (RFPAL). Both the
In Fig. 17(b), it can be noticed that this biasing also lin- techniques show equal performance levels and can be used
earizes the AMPM conversion to a lower phase variation; either in the BUC (RFPAL) or in the modulator (DPD).
the maximum can be depicted with 1.6/dB. Additionally to In Fig. 19, the resulting output spectrum of the PA for
AMAM and AMPM conversion, the spectrum regrowth a QPSK and an average output power Pout,avg = 30 W at
measured by the adjacent channel power ratio (ACPR), 14.375 GHz can be seen. It can be noted that the amplifier
is an important indicator of a linear amplifier operation. can hardly reach the spec in band as well as the required
Furthermore, the error vector magnitude (EVM) is a shoulder distance without (w/o) predistortion. The sidelobes
comprehensive measure of the quality of the transmitter. cross the mask restrictions. However, the spectrum mask is
Therefore, a modulated measurement (QPSK) modulation with easily fulfilled with (w) the RFPAL.
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10 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES

TABLE IV
C OMPARISON OF S TATE - OF - THE -A RT PACKAGED PA IN THE Ku-BAND

Fig. 20. Measurement results for a QPSK signal with 16 MSym/s; = 0.35
and a RFPAL at (VDS1,2 = 40 V; IDq1 = 300 mA; IDq2 = 50 mA).

TABLE III
L INEARITY M EASUREMENTS FOR VARIOUS M ODULATION S CHEMES

the design constraints were theoretically analyzed. A load/


sourcepull methodology has been used with a systematic
design approach to develop the matching circuits. Effort was
spent on EM-modeling of the matching circuits to reduce
the effects of manufacturing constraints. The procedure was
afterward validated by implementing the two-stage PA based
on two 70 W bare-die GaN-HEMT devices. Simulated and
measured results of this PA show very good agreement.
Large-signal measurements (CW) show more than 50 W
output power in the desired frequency range of interest with
more than 23% PAE. These results were achieved while
maintaining a high gain of 15 dB. Linearized modulated
measurements using a 16 MSym/s QPSK (DVB-S) signal
demonstrate an average PAE of 21% by more than 30 W output
Furthermore, the modulated measurements over frequency power (70 W peak) while holding the linearity requirements.
with the RFPAL fulfilling the mask are shown in Fig. 20. Also, higher order modulation schemes 32APSK(DVB-S2),
Depending on the measured output crest factor, the peak output 64APSK(DVB-S2X) were tested and state 20 and 16 W output
power (Pout,peak) can be calculated. Hereby, it can be noted power with a PAE of 21%. Different manufactured amplifiers
that Pout,peak 70 W is much higher than Pout,avg during show only a small variation in their performance data.
the CW measurements. The lower average power does not The results are shown in comparison to previous reported
produce much dissipated power and results in lower thermal packaged PAs in Table IV. Moreover, the first two entries
stress for the devices. Therefore, self-heating that limits the represent MMICs that have a comparable gain to this paper
output power is lowered. The high output power results in an while suffering from a lower output power and PAE. The
acceptable PAE of 20% over the entire extended Ku-band. published MIC [5] shows excellent PAE but under pulsed
The calculated drain efficiency is with Q2 30% as high as power conditions. Bandwidth and gain are considerably lower
intended in the simulation, while the EVM is lower than 6% than in our work, while the reported MICs [6], [7] determine
and acceptable. Table III shows the linearity measurements the maximum output power reported suffering from a low
for various modulation schemes, all with constant 16 MSym/s. power gain. An MIC reported in [25] demonstrates high
It can be noted that with a higher order modulation scheme bandwidth with prematched bare-dies. Our previously reported
and a decreased the Pout, avg needs to be decreased as well work [9] shows a high power density over 6% FBW. In this
to fulfill the mask. Nevertheless, high PAE can be achieved paper the low power gain is extended to 15 dB by keeping
even in the deep backoff of the higher order modulation the PAE at 21%. Furthermore, a higher output power was
schemes (32APSK, 64APSK). This depicts the possibilities for achieved. The excellent results obtained indicate that a hybrid
high-data rate transmission in VSATs. two-stage design approach has significant advantages toward
system design while achieving a state-of-the-art efficiency.
VI. S UMMARY AND C ONCLUSION
In this paper, an extensive design procedure for a highly ACKNOWLEDGMENT
efficient two-stage GaN-HEMT PA in the Ku-band has been The authors would like to thank P. Saad and A. Hamidian
presented. Beginning with an ideal transistor approximation, for their support and K. Beister, G. Hechtfischer, T. Janda,
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MAASSEN et al.: 70 W GaN-HEMT Ku-BAND PA IN MIC TECHNOLOGY 11

C. Binder, and J. Bschorr for implementation. They would [24] D. Maassen, F. Rautschke, and G. Boeck, IF predistortion in the block
also like to thank GloMic GmbH for their continuous interest upconversion path for modern satcom applications in the Ku-band, in
Proc. Eur. Microw. Conf. (EuMC), Sep. 2015, pp. 8083.
and advice. [25] Y. Yuan, Y. Fan, Z. Chen, Z. Yang, and H. Lin, Ku-band pre-matched
broadband GaN power amplifier with over 30 W power, Electron. Lett.,
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[8] P. Colantonio, F. Giannini, and E. Limiti, High Efficiency RF and
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[9] D. Maassen, F. Rautschke, T. Huellen, and G. Boeck, A 12-W sity of Technology, Chemnitz, in 2012 and 2014,
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Laboratory, Berlin Institute of Technology, Berlin,
[10] S. P. Marsh, Practical MMIC Design. Norwood, MA, USA: Germany.
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[15] D. A. Calvillo-Cortes, L. C. N. de Vreede, and Technology, Berlin, Germany, in 2011.
M. P. van der Heijden, A transformer for high-power RF applications In 2011, he joined Rohde & Schwarz, Munich,
using bondwires in parallel, in Proc. 41st Eur. Microw. Conf. (EuMC), Germany, where was a Development Engineer in
Oct. 2011, pp. 103106. the area of broadband power amplifier design.
[16] P. Saad, D. Maassen, and G. Boeck, Efficient and wideband two-stage Since 2007, he has been a Research Engineer with
100 W GaN-HEMT power amplifier, in Proc. 9th Eur. Microw. Integr. the Fraunhofer Institute for Reliability and Microin-
Circuit Conf. (EuMIC), Oct. 2014, pp. 337340. tegration and the Research Center for Microperiph-
[17] R. Quay, Gallium Nitride Electronics. Berlin, Germany: Springer, eric Technologies, Berlin.
2008. Dr. Ohnimus was the recipient of the Erwin-
[18] R. Giofr, P. Colantonio, and F. Giannini, A design approach for two Stephan Award from TU-Berlin in 2008 and the Best Paper Award of the
stages GaN MMIC PAs with high efficiency and excellent linearity, Loughborough Antennas and Propagation Conference in 2010.
IEEE Microw. Wireless Compon. Lett., vol. 26, no. 1, pp. 4648,
Jan. 2016.
[19] R. M. Fano, Theoretical limitations on the broadband matching of
arbitrary impedances, J. Franklin Inst., vol. 249, no. 1, pp. 5783,
Jan. 1950.
[20] S. Preis, T. Arnous, Z. Zhang, P. Saad, and G. Boeck, Bandwidth
versus efficiency performance using power combining in GaN HEMT Lothar Schenk received the Dipl.-Ing. degree in
power amplifiers, in Proc. 43rd Eur. Microw. Conf., Oct. 2013, information technology from the Dresden University
pp. 696699. of Technology, Dresden, Germany, in 1985.
[21] J. Rollett, Stability and power-gain invariants of linear twoports, IRE He was involved in high-power RF amplifiers
Trans. Circuit Theory, vol. 9, no. 1, pp. 2932, Mar. 1962. and related circuits mainly for broadcast trans-
[22] S. Dellier, R. Gourseyrol, G. Soubercaze-Pun, J. M. Collantes, mitters at Funkwerk Koepenick, Berlin, Germany,
A. Anakabe, and K. Narendra, Stability analysis of microwave circuits, until 1991. Since 1999, he has been with Telefunken
in Proc. IEEE 13th Annu. Wireless Microw. Technol. Conf. (WAMICON), Sendertechnik, Berlin, and Rohde & Schwarz,
Apr. 2012, pp. 15. Munich, Germany. His current research interests
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Mar. 2004. applications beyond 10 GHz.
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12 IEEE TRANSACTIONS ON MICROWAVE THEORY AND TECHNIQUES

Uwe Dalisda received the M.Sc. (Dipl.-Ing. Univ.) Georg Boeck (M93SM00F08) received the
degree in information technology from the Techni- Ph.D. (Hons.) degree from the Berlin University of
cal University of Dortmund, Dortmund, Germany, Technology, Berlin, Germany, in 1984.
in 1986. In 1984, he joined the Siemens Research Labo-
He held several positions at Rohde & Schwarz, ratories, Munich, Germany, where he was involved
Munich, Germany, and Nokia Mobile Phones. He is in fiber optics and GaAs electronics. Since 1991,
currently the Director of Research and Development he has been the Head of the Chair in microwave
with the Broadcast and Media Business Unit, engineering with the Berlin Institute of Technology,
Rohde & Schwarz. He has 25 years of experience in Berlin. He was appointed as a Guest Professor
developing high-power RF amplifiers for broadcast with Southeast University, Nanjing, China. He has
transmitters with a focus on high-efficiency and authored or coauthored more than 340 technical
high-power broadband amplifiers for electromagnetic compatibility applica- papers and one book. His current research interests include the design and
tions from 9 kHz up to 18 GHz. modeling of devices and circuits up to the terahertz range with a focus on
the development of high-efficiency power amplifiers and smart transceiver
systems for modern digital communications technologies.
Dr. Boeck was the chair of several international conferences, numerous
steering and technical program committees, and the editorial boards of
respected international journals. Together with his doctoral students, he was
a recipient of numerous Best Paper Awards and Design Competitions. From
2006 to 2008, he was recognized as the Distinguished Microwave Lecturer
from the IEEE Microwave Theory and Techniques Society (MTT-S).

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