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Force, Torque, and Power http://www.kennametal.com/en/resources/engineering-calculators/face...

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Force, Torque, and Power


For Face Milling Applications with High Shear Cutters

Unit:

Conversion of Workpiece Material Rockwell (Optional)

Skip this step if you already know the Brinell hardness


number(HB)
Hardness HRB OR HRC into
Brinell Hardness (HB)

Characteristics of Workpiece Materials

Brinell Hardness: HB

Ultimate strength: N/mm 2


1648

Face Mill Nomenclature

d1 Effective cutting diameter: mm

z Number of inserts in the cutter:

Machining Conditions

Vc Cutting speed: m/min

ap Axial depth of cut: mm (DOC)

ae Radial width of cut: mm (WOC)

fz Required feed per tooth: mm

fz Radial engagement factor:

E Machine efficiency factor:

Calculate

Calculated Machining Conditions

n Spindle speed:
751.9 rpm
Vf Feed rate:
676.71 mm/min (no productivity formula)
Reduced feed per tooth:
0.1 mm (no productivity formula)
Fp Feed rate:
676.71 mm/min (with productivity formula)
Qp Metal removal rate:
529.4 cm3/min (no productivity formula)
Q Metal Removal Rate:
529.4 cm3/min (with productivity formula)
A Cross-sectional area of the chip:
1.54 mm2
zc Number of inserts in the cut:
2.25
ae /d1 Ratio of radial width of cut to cutting diameter:
0.5

Calculated Required Power

Ft Tangential cutting force:


8536.9 N
T Torque at the cutter:
433.67 Nm 433674.52 Nmm

Machining power

Ps at the cutter:
34.1 KW
Pm at the motor:
48.71 KW

1 of 2 7.3.2017. 7:36
Force, Torque, and Power http://www.kennametal.com/en/resources/engineering-calculators/face...

2 of 2 7.3.2017. 7:36

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