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Innovative vehicle designs call for new engineering Ultra-Web media has a web-like filtering layer
solutions plus know-how from the suppliers. In some applied over the surface of specially formulated
applications, its the requirement to make a vehicle cellulose media. This causes sub-micron contaminants
lighter or more streamlined. In others, the goal is like soot to load on the surface rather than dispersing
greater power density in a smaller, more compact throughout the depth of the filter. This technology
package. ensures that virtually nothing gets through the filter
and into your engine.
As a result, component manufacturers are faced with
the dual challenges of adapting to the new packaging In field test, filters using Donaldson Ultra-Web
requirements while at the same time maintaining or technology hold up to five times more contaminant
even improving performance. and allow less contaminant to pass through the media
than comparably sized cellulose air filters.
Air filters play a vital role in helping sustain strong
engine performance, good gas mileage and prolonged
engine life. Air filters work hard to clean the
enormous amounts of air used by your vehicles r~Jt =~=`=j~==
engine. These indispensable products prevent air- ~=p~=j~~K=
borne dust and dirt from entering your engine, which
can cause reduced performance and premature wear in
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Red circles represent the diameter of a 2 micron and a
your vehicles cylinders, piston rings and bearings.
5 micron particle. Cellulose media is used in most air
filters.
Donaldson Company Inc has a long tradition in being
the technology leader in air filtration and as such, has
developed a new engine air intake filtration
technology designed to meet the stringent demands of
both on-highway vehicles and off-highway equipment.

This new technology, called PowerCoreTM is a major

step forward in high performance filters. The filters
unique design and innovative filter material pack
much more media area into the same space as a
comparable conventional filter resulting in a product
that can hold nearly five times more dust while
improving efficiency. In fact, in controlled laboratory
testing, PowerCoreTM is 10 times more efficient.
Ultra-Web fibers have sub- Cellulose fibers are larger
micron diameters and than Ultra-Web fibers, and
r~Jt=j~=q= small interfiber spaces,
which result in more
have larger spaces between
the fibers, causing contam-
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Donaldson PowerCoreTM uses Ultra-Web media on the surface of the media the media and plug the airflow
technology which is providing media for operating and low restriction. path; resulting in higher
conditions that require the highest level of protection. restriction and less capacity.
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From outward appearances, PowerCores proprietary filtration media doesnt look very different from traditional filter
media. In fact, from the side it looks similar to the lining of a cardboard box, with layers of media arranged in narrow,
corrugated channels, or flutes. But opposite ends of each flute are alternately sealed, turning the layers of flutes into
a high-density filter. The airflow goes in one end of the filter and out the other, passing through the high-tech
PowerCoreTM filter material along the way.

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1. Straight-through design maximizes air flow
through-put, enhancing engine performance. 2. Fluted design makes for efficient space.

Unlike most conventional filters, which circulate
air around in a cylinder or turn air through a panel
filter, air flows straight through a PowerCoreTM
filter. Because air entering the filter doesnt have
to change direction as it would in a circular air
filter, PowerCores straight-through design vastly
improves airflow to the engine. With less airflow
restriction, engines operate more efficiently with
reduced pumping losses. This lower restriction
also prolongs the life of the filter. While many
conventional and washable filters make similar
claims, they dont offer PowerCores enhanced
performance capability.
Compared to conventional filter designs,
PowerCoreTM has twice as much filter material in
a given space. And PowerCores fluted design
and proprietary filter media means that air-intake
system designers can use the technology to create
air filters as much as 66 % smaller than equivalent
pleated air filters, while improving performance
and life cycle.
3. Larger filtration surface area retains
more dirt particles.
Because the PowerCoreTM filter packs significantly
more media area into the same area as comparable
filters, it can hold far more dust and dirt than
comparable filters. Increased holding capacity
means filters wont clog as quickly.
Ultra-Web
Media
4. Materials allow for flexibility.
With PowerCoreTM, the high-density filter
media packaging with a straight-through
flow design offers users several significant
size reduction options.
Compared to conventional filter technology,
the advanced PowerCoreTM filter media provides
a filter that is noticeably different in shape,
color, style and performance. Its compact,
metal-free, cartridge-style design traps conta-
minants inside its structure for cleaner and
easier servicing.
5. PowerCoreTM filtration technology s straight-through
fluted filter design offers all these benefits
for users - no matter what configuration they need.
Improved efficiency:
PowerCoreTM is 10 times more efficient than
average conventional filters.
Improved engine protection:
No media movement, expansion, contraction
or bunching, with less dust and dirt passed
on to the engine.
Improved contaminant encapsulation:
Dust and dirt wont dislodge during servicing.
Improved handling and maintenance:
Lighter and smaller, changing filters is a snap.
Improved disposal ease:
No metal, incinerable.
Lower shipping and inventory costs:
Filters are lighter and take up less shelf space.
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PowerCoreTM has already been introduced for engine applications in Europe since 1999. Today, more than
1.200.000 first fit systems are running in the field. To date, 80 patents around the world cover Donaldson
PowerCoreTM Filtration Technology.

In short, Donaldson PowerCoreTM is noticeably different in shape, color and style. Its compact, metal-free, cartridge-
style design traps contaminants inside its structure for cleaner and easier servicing. Donaldson PowerCoreTM uses
Donaldsons RadialSeal Sealing Technology which is providing the most advanced and reliable seal possible.
With the use of Donaldsons Ultra-Web Media Technology which is providing media for operating conditions that
require the highest level - the best value in the market to our OEMs is delivered.

Larger, conventional filters require clearance space for proper airflow and have a hollow center to allow the filtered air
to exit to the engine. Donaldson PowerCoreTM eliminates the need for these wasted spaces by combining high-density
filter media packaging with a straight-through flow design. The combination results in significant size and system
restriction reduction which extends filter life and therefore reduces overall maintenance cost.

For more information on PowerCoreTM Filtration Technology and the rest of the Donaldson product range, see our
website www.donaldson.com or contact Donaldson.

PowerCoreTM
filters in round
and racetrack
configurations

PowerCoreTM Filtration Technology is

used on Medium and Light Duty Trucks,
Agriculture and Bus applications.