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Technical Specifications
for
PREFABRICATED STRUCTURAL STEEL SHEDS,
METAL ROOFING AND CLADDING
(TRANSIT SHED)
Technical Specifications
for
PREFABRICATED STRUCTURAL STEEL SHEDS,
METAL ROOFING AND CLADDING
(TRANSIT SHED)
1 TECHNICAL SPECIFICATION
(Prefabricated Structural Steel Shed, Metal Roofing and Cladding)
1.1 General
The design and construction of structures shall be in accordance with the codes
and standards as referred to in the document. Where no specific requirement is
stated, the design and construction shall meet or exceed the requirements of the
latest edition codes and standards listed in the following subsections. In case of
conflict between standards and this section, the more stringent requirement shall
govern.
Unless specifically stated otherwise, the design and construction of all work shall
be based on the applicable sections and latest revisions of the following codes,
standards and regulations or approved equivalents.
information, both general and specific, about the dimensional requirement at site on
the basis of which the shed structure etc. can be designed rationally.
1.4 Materials
1.4.1 Structural Steel
All structural steel shall be of tested quality. The material fabricated from hot-rolled
steel plates conforming to ASTM A 572M Grade 345M Type 1 (or equivalent).
Other structural members such as hangers, louver frames, braced rods, etc can be
confirming to IS: 800 Grade 2062 with minimum yield strength of 250 MPa.
1.4.3 Washers
Plain washers shall be made of mild steel conforming to IS: 5369. Minimum one
washer shall be supplied for each bolt and in case of special types of bolts more
than one washer as required for the purpose shall be supplied. Helical spring
washer conforming to IS: 6755 shall be provided for bolts carrying dynamic or
fluctuating loads and those in direct tension. Tapered washers conforming to IS:
5372 & IS: 5374 shall be used for channels & beams respectively. Washers for
high strength friction bolts shall conform to IS: 6649. Washer with relevant grade
compatible with grade of bolts/ nuts may be used as per relevant standard.
1.5 Fabrication
1.5.1 General
Fabrication of structures shall be done as per "Approved for Construction"
fabrication drawings (prepared by the Contractor based on the latest design
drawings) and in accordance with IS: 800, 9595 & other relevant BIS Codes and
BIS Hand Book SP: 6(1).
1.5.2.2 Clearances
The erection clearance for cleated ends of members shall be not greater than 2mm
at each end. The erection clearance at ends of beams without web cleats and end
plates shall be not more than 3mm at each end but where for practical reasons,
greater clearance is necessary, suitably designed seatings approved by the Client
or Clients Authorised Representative shall be provided.
1.5.2.3 Cutting
Prior to cutting, all members shall be properly marked showing the requisite cut
length/width, connection provisions e.g. location and dimensions of holes, welds,
cleats etc. Marking for cutting shall be done judiciously so as to avoid wastages or
unnecessary joints as far as practicable. Marking shall be done by placing the
members on horizontal supports/pads in order to ensure accuracy. Marking
accuracy shall be limited to + 1mm.
ii) Holes through more than one thickness of material of members such as
compound stanchions and girder flanges shall, where possible, be drilled after
the members are assembled and tightly clamped/bolted together. Punching
may be permitted before assembly, provided the thickness of metal is less than
16 mm and the holes are punched 3 mm less in diameter than the required size
and reamed, after assembly, to the full diameter. Punching shall not be adopted
for dynamically loaded structures.
iii) Holes may be drilled in one operation through two or more separable parts and
burrs removed from each part after drilling.
iv) Holes in connecting angles and plates, other than splices, also in roof members
and light framing, may be punched full size through material not over 12 mm
thick, except where required for close tolerance bolts or barrel bolts.
v) All matching holes for black bolts shall register with each other so that a gauge
of 2 mm less in diameter than the diameter of hole shall pass freely through the
assembled members in the direction at right angle to such members. Finished
holes shall be not more than 2 mm in diameter larger than the diameter of the
black bolt passing through them, unless otherwise specified by the Client or
Clients Authorised Representative.
vi) Holes for turned and fitted bolts shall be drilled to a diameter equal to the
nominal diameter of the shank or barrel subject to H8 tolerance specified in IS:
9I9. Parts to be connected with close tolerance or barrel bolts shall be firmly
held together by tacking bolts or clamps and the holes drilled through all the
thicknesses in one operation and subsequently reamed to size. Holes not
drilled through all the thicknesses in one operation shall be drilled to a smaller
size and reamed out after assembly. Where this is not possible, the parts shall
be drilled and reamed separately.
1.5.3 Welding
1.5.3.1 General
Welding shall be in accordance with IS: 816, IS: 819, IS: 1024, IS: 1261, IS: 1323
and IS: 9595; alternatively, the Edition (2006) of Structural Welding Code - Steel
(AWS D 1.10 M.
1.5.3.2 Bolting
All bolts shall be provided such that no part of the threaded portion of the bolts is
within the thickness of the parts bolted together. Washers of suitable thickness
shall be used under the nuts to avoid any threaded portion of the bolt being within
the thickness of parts bolted together.
The threaded portion of each bolt shall project through the nut at least one thread.
Flat washers shall be circular and of suitable thickness. However, where bolt
heads/nuts bear upon the beveled surfaces, they shall be provided with square
tapered washers of suitable thickness to afford a seating square with the axis of the
bolt.
1.5.3.3 Splicing
Splicing of built up/compound/latticed sections shall be done in such a fashion that
each component of the section is joined in a staggered manner.
1.6 Tolerances
1.6.1 Maximum Permissible Erection Tolerances
1.6.1.1 Columns
a) Deviation of column axes at foundation top level with respect to true axes.
i) In longitudinal direction 5 mm
ii) In lateral direction 5 mm
b) Deviation in the level of bearing surface of columns at foundation top with
respect to true level 5 mm
c) Out of plumb (Verticality) of column axis from true vertical axis, as measured at
top:
i) Up to and including 30m height H/1000 or 25 mm whichever is less
ii) Over 30m height H/1200 or +35 mm whichever is less.
d) Deviation in straightness in longitudinal & transverse planes of column
throughout the height H/1500 or 10 mm whichever is less.
e) Difference in the erected positions of adjacent pairs of columns along length or
across width of building/ shed prior to connecting trusses/beams with respect to
true distance 5 mm
f) Deviation in any bearing or seating level with respect to true level 5 mm.
g) Deviation in difference in bearing levels of a member on adjacent pair of
columns both across & along the building 5 mm
1.6.1.2 Trusses
a) Shift at the centre of span of top chord member with respect to the vertical
plane passing through the centre of bottom chord. 1/250 of height of truss in
mm at centre of span or 15 mm whichever is less.
b) Lateral shift of top chord of truss at the centre of span from the vertical plane
passing through the centre of supports of the truss. 1/1500 of span of truss in
mm or 10mm whichever is less.
c) Lateral shift in location of truss from its true position. 10mm
d) Lateral shift in location of purlin from its true position. 5mm
e) Deviation in difference of bearing levels of truss from the true level. 1/1200 of
span of truss in mm or 20mm whichever is less.
Design Loads
Dead load : 150 Kg/Sq m
Live load : 75 Kg/Sq m on roof (without access)
and as per IS 875 for other areas.
Basic wind speed : As applicable to site locations as per IS-
875 part 3 or designed wind pressure
200 kg/sqm which ever is maximum
Seismic zone : As per IS 1893, 2005 part 4
Collateral load : 25 Kg/Sq m on purlin.
Rainwater Intensity for rainwater : In cm/hr as applicable to site location as
system design per relevant IS Code or metrological
data.
Load combinations : As per IS codes.
1.11 PAINT
1.11.1 General
All paints shall be of an approved quality and shall be obtained from only those
suppliers and makers who have been in the market for a period of not less than 5
years. All paints shall conform to the appropriate Indian Standards for ready mixed
paints, where applicable. Primer and finish paints shall, as far as possible, be
procured from the same manufacturer.
1.11.2 Samples
All paints, undercoats, primers, distempers and raw materials shall be supplied in
sealed container. The Client or Clients Authorised Representative may, if he so
wishes, take samples for analyses at the Contractor's expense.
1.11.4 Storage
All paints shall be stored in cool and dry conditions and clear of other stores to the
satisfaction of the Client.
taken to avoid over tightening of fasteners, which will lead to deformation of sealing
washers, sheet damage and sometimes damage of the fastener threads. Fixing of
flashings in masonry / concrete wall shall be done by making groove of appropriate
height and depth and embedding the same with mastic / cement mortar (1:2) and
water proofing compound.
Specific workmanship shall be employed while carrying out work at laps and
expansion joints to ensure zero leakage.
All the sheets and accessories which are found to be cracked / bend after fixing
shall be replaced by new ones. The cracked sheet so removed shall be salvaged
by the Contractor by cutting into smaller but sound lengths whenever ordered. No
extra payment for such work shall be made.
1.14 Drawings
The following Drawing shall form part of the contract and shall be signed by both
the Client or Clients Authorised Representative and the Contractor for
identification:
PREAMBLE AND
BILL OF QUANTITIES
Table of Contents
1 GENERAL 11
2 RATES AND PRICES TO BE INCLUSIVE 11
3 MEASUREMENT & PAYMENT 12
4 RATES 12
2 PREAMBLE
2.1 General
This Bill of Quantities must be read with the Drawings, Repair methodology and
the Specifications, and the Contractor shall be deemed to have examined the
Drawings, Specifications, Conditions of Contract and to have acquainted himself
with the detailed descriptions of the Works to be done, and the way in which they
are to be carried out.
Notwithstanding that the work has been sectionalized every part of it shall be
deemed to be supplementary to and complementary of every other part and shall
be read with it or into it so far as it may practicable to do so.
The detailed descriptions of work and materials given in the Specifications are not
necessarily be repeated in the Bill of Quantities.
The Contractor shall be deemed to have visited the Site before preparing his offer
and to have examined for himself the conditions under which the work will
proceed and all other matters affecting the carrying out of the works and cost
thereof.
2.4 RATES
In addition to the normal scope of supply detailed elsewhere, the Rate shall cover
the cost of the followings :-
Cost of materials, transport, storage and incidentals thereon.
Cost of erection
Cost of all the hardware required for fixing.
Bill of Quantities
Prefabricated Structural Steel Shed, Metal Roofing and
Cladding for Bulk Storage
(Option -1)
b) Cost of erection
Total Cost
Bill of Quantities
Prefabricated Structural Steel Shed, Metal Roofing and
Cladding for Bulk Storage
(Option -2)
b) Cost of erection
Total Cost
DRN. SCALE
DS.
DATE
No. DATE REVISION BY CHKD. APPD. CK.
APPROVED
GrafiX Engineering Consultants Pvt. Ltd.
DRG. No. TITLE
DRN. SCALE
DS.
DATE
No. DATE REVISION BY CHKD. APPD. CK.
APPROVED
GrafiX Engineering Consultants Pvt. Ltd.
DRG. No. TITLE
DRN. SCALE
DS.
DATE
No. DATE REVISION BY CHKD. APPD. CK.
APPROVED
GrafiX Engineering Consultants Pvt. Ltd.
KEY PLAN
NOTES:-
DRN. SCALE
DS.
DATE
No. DATE REVISION BY CHKD. APPD. CK.
APPROVED
GrafiX Engineering Consultants Pvt. Ltd.
A 1 1 8 0 0 0 C G 0 0 4 0 0 A1