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06/04/2011

LAM

MAZ

IET

EMIS POUR APPROBATION GCT

 

Indice

Date

Emis

Vérifié

Approuvé

Modifications apportées / Details of Revision

 

Rev.

Date

Issued

Reviewed

Approved

Nom Du Projet / Project Title:

 
 

Construction d'une Usine de TSP: Unité d'Acide Sulfurique M'dhilla 2

 

Maître de l’Ouvrage / Owner:

Maître de l’Ouvrage / Owner: République Tunisienne Ministère de l'Industrie et de l'Energie et des Petites

République Tunisienne Ministère de l'Industrie et de l'Energie et des Petites et Moyennes Entreprises GROUPE CHIMIQUE TUNISIEN

 

Constructeur / Contractor:

Constructeur / Contractor:  
 

Consultant / Designer:

 
Consultant / Designer:   INDUSTRIAL ENGINEERING TECHNOLOGIES Engineering, Management & Supervision Immeuble

INDUSTRIAL ENGINEERING TECHNOLOGIES Engineering, Management & Supervision Immeuble Khalifa A, Rue Ibn Jazzar, 3027 Sfax - Tunisie Web: www.iet-engineering.com

Projet / Project:

 

Project Ref:

 
 

Section 700: Main Substation & Control Room

 

201026

Titre / Title:

Doc Symbol :

 
 

NC

 

Fire Fighting System Design Report

 

Specialist Code :

 
 

2610

 

Section Code :

001

No:

5

0101

     

Date:

Page No.:

 

201026-NC-2610-001-50101

 

Rev.:

00

06/04/2011

 

1/

44

Fait avec / designed with Excel

 

Remplace:

Format / Format:

Supersedes:

 

A4

IET Réf.: ET0113-NC-PRS-50101-00

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

Page 2/

44

 

SOMMAIRE

1

COVER PAGE

2

SUMMARY

3

1- OBJET

3

2- STANDARDS & REFERENCE DOCUMENTS

3

2-1- REFERENCE STANDARDS

3

2-2- REFERENCE DOCUMENTS

4

3- GENERAL ZONING PLAN

5

4- DETAILED ZONING PLAN

15

5- DESIGN FOR SYSTEM WATER SPRAY

17

6- DISTRIBUTION OF THE HOSE STREAMS

18

7- CALCULATION OF THE NEEDED FLOW OF WATER & THE DEMAND FOR WATER

20

8- DESIGN FOR AUTOMATIC EXTINGUISHING GAS (CO 2 )

23

9- DESIGN OF STEAM FIRE-EXTINGUISHING SYSTEM

25

10- DISTRIBUTION OF PORTABLE FIRE EXTINGUISHERS

26

11- DISTRIBUTION OF FIRE HYDRANTS

27

12- TABLE OF DETECTORS DISTRIBUTION WITHIN THE PLANT

28

13- DISTRIBUTION TABLE OF ALARM WITHIN THE PLANT

29

14- DESIGN OF THE INSTALLATION OF SMOKE EVACUATION SYSTEM

32

15- DATA SHEET OF SPRAY NOZZLE

33

16- DATA SHEET OF FIRE HOSE REEL CLASS II

34

17- FIRE WATER ELECTRIC PUMP SPECIFICATIONS

35

18- FIRE WATER DIESEL PUMP SPECIFICATIONS

36

19- SPECIFICATIONS OF PUMPS JOCKEY

37

17- DATA SHEET OF AUTOMATIC EXTINGUISHING GAS (CO 2 )

40

18- DATA SHEET OF PORTABLE FIRE EXTINGUISHERS POWDER

41

19- DATA SHEET OF PORTABLE CARBON DIOXIDE FIRE EXTINGUISHER

42

20- DATA SHEET OF FIRE HYDRANTS

43

21- DATA SHEET OF WASHER EYES / FACE

44

22- PRICE SCHEDULES

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN

Construction d'une Usine de TSP

Unité d'Acide Sulfurique M'dhilla 2

Fire Fighting System Design Report

Sulfurique M'dhilla 2 Fire Fighting System Design Report 201026-NC-2610-001-50101 Page 3 / 44 1- OBJET The

201026-NC-2610-001-50101

Page 3/

44

1- OBJET The purpose of this specification is the design of various fire protection equipment within the scope of the proposed construction of a plant TSP: Sulfuric Acid Unit 2 M'dhilla "Tunisian Chemical Group". This document will cover the analysis of the means of fire protection including:

- System Water Spray.

- Hose Streams.

- Automatic Extinguishing Gas (CO 2 ).

- Steam Fire-Extinguishing System.

- Portable Fire Extinguishers.

- Fire Hydrants.

- System Detector.

- System Alarm.

- Smoke Evacuation System.

2- NORMES & DOCUMENTS DE REFERENCE 2-1- NORMES DE REFEENCE

NFPA 10-2006

: Standard for Portable Fire Extinguishers

NFPA 12-2008

: Standard on Carbon Dioxide Extinguishing Systems

NFPA14-2010

: Standard for the Installation of Standpipe and Hose Systems

NFPA15-2007

: Standard for Water Spray Fixed Systems for Fire Protection

NFPA 24-2010

: Standard for the Installation of Private Fire Service Mains and Their Appurtenances

NFPA 72-2010

: National Fire Alarm and Signaling Code

NFPA 655-2007

: Standard for Prevention of Sulfur Fires and Explosions

NFPA 20-2010

: Standard for the Installation of Stationary Pumps for Fire Protection

ANSI Z358.1

: Standard sets the guidelines for safety equipment fixtures and installation practices.

APSAD R17

: Désenfumage - Systèmes de désenfumage naturel

2-2- DOCUMENTS DE REFEENCE

Fire Water Network PID Main Substation & BFW Condensation Vapor Fire Water Network PID Turbo-Generator Set & Compressed Air

Fire Water Network PID Main Compressor Building & Sulfuric Acid Production

& Reverse Osmosis Water

Fire Water Network PID Sulfuric Acid Production & Liquid Sulfur Storage

& Sulfiric Acid Storage

Fire Water Network PID Pump Station

ET0113-PE-PRS-50103-00

ET0113-PE-PRS-50104-00

ET0113-PE-PRS-50105-00

ET0113-PE-PRS-50106-00

ET0113-PE-PRS-50107-00

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

Page 4/

44

3- GENERAL ZONING PLAN

Page 4 / 44 3- GENERAL ZONING PLAN 711 753 746 746 745 744 744 710
Page 4 / 44 3- GENERAL ZONING PLAN 711 753 746 746 745 744 744 710
711 753 746 746
711
753
746
746
Page 4 / 44 3- GENERAL ZONING PLAN 711 753 746 746 745 744 744 710
Page 4 / 44 3- GENERAL ZONING PLAN 711 753 746 746 745 744 744 710
745 744 744
745
744
744

710

743
743
710
710

700

741

745 744 744 710 743 710 700 741
756
756

Section

Area

 

UNIT 71000 SULPHURIC ACID UNIT

710

SULFURIC ACID PRODUCTION (GAS AREA)

SULFURIC ACID PRODUCTION (ACID AREA)

711

LIQUID SULFUR STORAGE

700

MAIN SUBSTATION / COMMON CONTROL ROOM

 

UNIT 74000 HOT AND COLD UTILITIES

741

COOLING WATER

743

TURBO-GENERATOR SET (STG)

744

BFW / CONDENSATION / VAPOR (air cooler)

744

BFW / CONDENSATION / VAPOR (BFW)

745

COMPRESSED AIR

746

REVERSE OSMOSIS WATER

746

REVERSE OSMOSIS WATER (Pre-treatment)

 

UNIT 75000 STORAGE, RECEPTION AND OUTPUT

753

SUlFIRIC ACID STORAGE

756

DRILL WATER STORAGE

(Zone ATEX)

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

Page 5/

44

 

4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

UNIT 71000 SULPHURIC ACID UNIT

 

A

MAIN COMPRESSOR BUILDING B71001

A-1

MAIN COMPRESSOR B71001 & OIL PUMP P71007A/B

NFPA15-2007

- Hazard rating: Medium danger

- water Spray System

- Electrical fire and Electric shock

A-2

PLC CONTROL OFFICE

NA

NA

NA

B

INLET AIR FILTER FIL71001

B-1

INLET AIR FILTER FIL71001

NA

NA

NA

C

SULFURIC ACID PRODUCTION(ACID AREA) 710

C-1

D71001A DRYING TOWER PUMP TANK

     

C-2

D71001B FINAL TOWER PUMP TANK

C-3

E71006B FAT ACID COOLER

C-4

SG71002 HRS BOILER

C-5

E71009 HRS HEATER

C-6

D71008 HRS BOILER BLOWDOWN TANK

C-7

E71006A DT ACID COOLER

C-8

E71007 PRODUCT ACID COOLER

C-9

P71003A ACID DRAIN PUMP

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A - Hazard rating: light hazardous

Portable Fire Extinguishers

C-10

D71003 HRS DILUTER

C-11

P71002A/B HRS DRAIN PUMPS

C-12

T71001 DRYING TOWER

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

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44

 

4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

C-13

S71001 PLANT STACK

     

C-14

T71003 FINAL ABSORBING TOWER

C-15

D71011 WASTE ACID COLLECTING PIT

C-16

MS963 STEAM INJECTION VESSEL

C-17

T71002 HEAT RECOVERY TOWER

D

SULFURIC ACID PRODUCTION(GAS AREA) 710

D-1

SG71001 WASTE HEAT BOILER

     

D-2

F71001 SULFUR BURNER

D-3

B71002 PURGE AIR FAN

D-4

FIL71002 HOT GAS FILTER

D-5

E71001 HP SUPERHEATER 1A

D-6

R71001 CONVERTER

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A - Hazard rating: light hazardous

Portable Fire Extinguishers

D-7

E71008 IP SUPERHEATER 4A

D-8

E71005 ECONOMIZER 4A/4C

D-9

E71002 HOT INTERPASS HEAT EXCHANGER (MONPLEX)

D-10

E71004 ECONOMIZER 3B

D-11

E71003 COLD INTERPASS HEAT EXCHANGER (MONPLEX)

D-12

P71005A/B DIESEL PUMPS

NA

NA

NA

D-13

D71007 DIESEL TANK

NA

NA

NA

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

Page 7/

44

 

4- DETAILED ZONING PLAN

Section

Zone

Reference

 

Main hazardous elements & Commentary

Extinguishing system

E

LIQUID SULFUR STORAGE 711

   

NFPA 655-2007: Standard for Prevention of Sulfur Fires and Explosions NFPA 10: Standard for Portable Fire Extinguishers

- Type of fire: class B

- water Steam System

E-1

TANK71101A

- Hazard rating: extra hazardous

- Portable Fire Extinguishers

   

NFPA 655-2007: Standard for Prevention of Sulfur Fires and Explosions NFPA 10: Standard for Portable Fire Extinguishers

- Type of fire: class B

- water Steam System

E-2

TANK71101B

- Hazard rating: extra hazardous

- Portable Fire Extinguishers

E-3

DIKE

NA

 

NA

NA

E-4

PLATFORM

NA

 

NA

NA

   

NFPA 655-2007: Standard for Prevention of Sulfur Fires and Explosions NFPA 10: Standard for Portable Fire Extinguishers

- Type of fire: class B

- water Steam System

E-5

SULPHUR BURNER FEED PIT- D71104

- Hazard rating: extra hazardous

- Portable Fire Extinguishers

F

MAIN SUBSTATION 700

F-1

Niveau ±0.000 CO2 gas cylinder room

NA

 

NA

NA

     

- Type of fire: class A, class B, class

 
 

C

F-2

Niveau ±0.000 30kV Transformer Room

NFPA15-2007:

-

Hazard rating: medium hazardous

- water Spray System

NFPA 10: Standard for Portable Fire Extinguishers

-

Oil-immersed transformers

-

Hazard: Electrical fire and Electric

 

shock

     

-

Type of fire: class A, class B, class

 

C

F-3

Niveau ±0.000 Earthing Transformer Room

NFPA15-2007:

-

Hazard rating: medium hazardous

- water Spray System

NFPA 10: Standard for Portable Fire Extinguishers

-

Oil-immersed transformers

 

-

Hazard: Electrical fire and Electric

 

shock

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

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4- DETAILED ZONING PLAN

Section

 

Zone

Reference

 

Main hazardous elements & Commentary

Extinguishing system

     

-

Type of fire: class A, class B, class

 

C

F-4

Niveau ±0.000 5.5kV Transformer Room

NFPA15-2007:

-

Hazard rating: medium hazardous

- water Spray System

NFPA 10: Standard for Portable Fire Extinguishers

-

Oil-immersed transformers

-

Hazard: Electrical fire and Electric

 

shock

     

-

Type of fire: class A, class B, class

 

C

NFPA15-2007:

-

Hazard rating: medium hazardous

F-5

Niveau ±0.000 5.5kV Transformer Room

NFPA 10: Standard for Portable Fire Extinguishers

-

Oil-immersed transformers

- water Spray System

-

Hazard: Electrical fire and Electric

shock

     

-

Type of fire: class A, class B, class

 

C

F-6

Niveau ±0.000 5.5kV Transformer Room

NFPA15-2007:

-

Hazard rating: medium hazardous

- water Spray System

NFPA 10: Standard for Portable Fire Extinguishers

-

Oil-immersed transformers

-

Hazard: Electrical fire and Electric

 

shock

     

-

Type of fire: class A, class B, class

 

C

F-7

Niveau ±0.000 Earthing Transformer Room

NFPA15-2007:

-

Hazard rating: medium hazardous

- water Spray System

NFPA 10: Standard for Portable Fire Extinguishers

-

Oil-immersed transformers

 

-

Hazard: Electrical fire and Electric

 

shock

F-8

Niveau +2.500 office

       

F-9

Niveau +2.500 female dressing room

F-10

Niveau +2.500 male dressing room

F 11

Ni

2 . 500 T

o il e

t 1

-

 

veau +

F-12

Niveau +2.500 Toilet 2

 
GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

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4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

F-13

Niveau +2.500 Corridor

     

F-14

Niveau +7.000 office 1

F-15

Niveau +7.000 office 2

F-16

Niveau +7.000 office 3

- Type of fire: class A - Hazard rating: light hazardous

F-17

Niveau +7.000 office 4

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Portable Fire Extinguishers

F-18

Niveau +7.000 office 5

 

F-19

Niveau +7.000 office 6

F-20

Niveau +7.000 office 7

F-21

Niveau +7.000 office 8

F-22

Niveau +7.000 office 9

F-23

Niveau +7.000 storage

F-24

Niveau +7.000 dining room

F-25

Niveau +7.000 cook room

F-26

Niveau +7.000 Toilet

N/A

N/A

NA

F-27

Niveau +7.000 Corridor

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A - Hazard rating: light hazardous

- Portable Fire Extinguishers

F-28

Niveau +10.600 Roof

N/A

N/A

NA

F-29

Niveau +12.400 Roof

N/A

N/A

NA

F-30

Niveau +10 600 Roof

N/A

N/A

NA

.

G

COMMON CONTROL ROOM 700

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

Page 10/

44

 

4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-1

Niveau ±0.000 Cable Room

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-2

Niveau +2.500 Distribution Room

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-3

Niveau +2.500 30kV Distribution Room GCT

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-4

Niveau +2.500 30kV Distribution Room STEG

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-5

Niveau +2.500 Electric room

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-6

Niveau +2.500 Electrical Cabinet Room

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

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4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-7

Niveau +2.500 Battery Room

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-8

Niveau +7.000 Control Room

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

     

-

Type of fire: electric wires and

 

NFPA12-2008: Standard on Carbon Dioxide Extinguishing Systems NFPA 10-2010: Standard for Portable Fire Extinguishers

cables

G-9

Niveau +7.000 LOT2 ENGINEER STATION

-

Hazard rating: medium hazardous

- CO 2 Extinguishing Systems

- Portable Fire Extinguishers

Hazard: Electrical fire and Electric shock

-

UNIT 74000 HOT AND COLD UTILITIES

 

H

COOLING WATER 741

H-1

COOLING WATER 1

NFPA 214 - 2006: Standard on Water-Cooling Towers NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Deluge System

- Hazard rating: light hazardous

- Portable Fire Extinguishers

H-2

COOLING WATER 2

NFPA 214 - 2006: Standard on Water-Cooling Towers NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Deluge System

- Hazard rating: light hazardous

- Portable Fire Extinguishers

H-3

COOLING WATER 3

NFPA 214 - 2006: Standard on Water-Cooling Towers NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Deluge System

- Hazard rating: light hazardous

- Portable Fire Extinguishers

H-4

COOLING WATER 4

NFPA 214 - 2006: Standard on Water-Cooling Towers NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Deluge System

- Hazard rating: light hazardous

- Portable Fire Extinguishers

H-5

COOLING WATER 5

NFPA 214 - 2006: Standard on Water-Cooling Towers NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Deluge System

- Hazard rating: light hazardous

- Portable Fire Extinguishers

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting

GROUPE CHIMIQUE TUNISIEN Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

Construction d'une Usine de TSP Unité d'Acide Sulfurique M'dhilla 2 Fire Fighting System Design Report

201026-NC-2610-001-50101

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4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

 

Extinguishing system

I

TURBO-GENERATOR SET (STG) 743

 

I-1

Niveau ±0.000 Maintaince Area

     

I-2

Niveau ±0.000 P74301A/B Condensate Water Pump

- Type of fire: class A

I-3

Niveau ±0.000 TK74304 Emergency Oil tank

 

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Hazard rating: light hazardous

-

Portable Fire Extinguishers

I-4

Niveau +7.750 TK74301 Lube Oil tank

   
   

NFPA15-2007: §7.4.4: §7.4.4.3.6(946 L/min) for hose streams for a minimum duration of 1 hour. NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A and class B

 

Niveau +10.000 GTA74300 Steam Turbine Generator & GTA74302 Steam Turbine Generator

- Hazard rating: medium hazardous

- water Spray System

I-5

Hazard: Electrical fire and Electric shock

-

- Portable Fire Extinguishers

I-6

Niveau +10.000 J74301 Vacuum unit skid

 

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

I-7

Niveau +10.000 E74301 Condenser

 

NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

   

NFPA15-2007: §7.4.4: §7.4.4.3.6(946 L/min) for hose streams for a minimum duration of 1 hour. NFPA 10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A and class B

 
   

- Hazard rating: medium hazardous

- water Spray System

I-8

Niveau +17.500 TK74302 Rundown tank

Hazard: Electrical fire and Electric shock

-

- Portable Fire Extinguishers

J

BFW / CONDENSATION / VAPOR (air cooler) 744

 

J-1

Niveau ±0.000 P74430 A/B/C Boiler feed water pump

 

- Type of fire: class A

 

- Hazard rating: light hazardous

J-2

Niveau ±0.000 P74431A/B Boiler feed water pump to HRS

- Type of fire: class A

- Hazard rating: light hazardous

J-3

Niveau ±0.000 P74211A/B Plant condensate pumps

- Type of fire: class A

- Hazard rating: light hazardous

J-4

Niveau veau +5 . 000 D 74211 Recover ecove y

Tank a of o

p lant a condensates co e sa es

- Type of fire: class B

NFPA10-2010: Standard for Portable Fire Extinguishers

- Hazard rating: light hazardous

 

Portable Fire Extinguishers

J-5

Niveau +12.000 TK 74430 Deaerator Tank

 

- Type of fire: class A

-

 

- Hazard rating: light hazardous

 
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Page 13/

44

 

4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

J-6

Niveau +12.000 D 74212 Recovery Tank of Sulphuric Acid

 

- Type of fire: class B

 

- Hazard rating: light hazardous

J-7

Niveau +12.000 D 74430

- Type of fire: class A

- Hazard rating: light hazardous

J-8

Niveau +12.000 D 74211 Recovery Tank of plant condensates

- Type of fire: class A

- Hazard rating: light hazardous

K

BFW / CONDENSATION / VAPOR (BFW) 744

L

COMPRESSED AIR 745

 

Compressed air station (745)

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

 

L-1

- Hazard rating: light hazardous

- Portable Fire Extinguishers

M

REVERSE OSMOSIS WATER 746

M-1

TK74401 Second Reverse Omosis Water Tank

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-2

TK74411 Demineralized Water Tank

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-3

TK74602 Concentrated Water Tank

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-4

D74601 Raw Water Pit

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-5

D74602 waste water Pit

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-6

Chemical storage Room

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-7

Feed System Room

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-8

Pumps Room

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-9

Operating Room

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

M-10

Pumps, Filter, Tank Room

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

N

REVERSE OSMOSIS WATER (Pre-treatment) 746

N-1

Demineralized water station

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

 

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201026-NC-2610-001-50101

Page 14/

44

 

4- DETAILED ZONING PLAN

Section

Zone

Reference

Main hazardous elements & Commentary

Extinguishing system

UNIT 75000 STORAGE, RECEPTION AND OUTPUT

 

O

SUlFIRIC ACID STORAGE 753

O-1

TANK SUlFIRIC ACID STORAGE 1

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

O-2

TANK SUlFIRIC ACID STORAGE 2

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

O-3

BOWL

NFPA10-2010: Standard for Portable Fire Extinguishers

- Type of fire: class A

- Portable Fire Extinguishers

- Hazard rating: light hazardous

P

DRILL WATER STORAGE 756

P-1

TK75601A RAW WATER TANK

NA

NA

NA

P-2

TK75601B RAW WATER TANK

NA

NA

NA

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Construction d'une Usine de TSP
Unité d'Acide Sulfurique M'dhilla 2
Fire Fighting System Design Report
201026-NC-2610-001-50101
Page 15/
44
5- DESIGN FOR SYSTEM WATER SPRAY
Design Code: NFPA 15-2007
Technical data of the water spray system of the 30kv transformer
6
<-L: Width of the transformer (m)
7
<-B: Length of the transformer (m)
6
<-H: Height of the transformer (m)
10,2
<-τ: Net rate the water shall be applied (L/min m 2 )
25,9
<-K: Factor-K (l/min/√bar)
125
4,1
0,8
<-θ: Injection angle (°)
<-P: Pressure of the Nozzle (bar)
<-B: Distance from nozzle to transformer (m)
Number of Nozzle
240
<-A: Sprinkling surface area of transformer (m 2 )
A
=+2( L B ) H + 2 LB
2448
<-Q m : Flow Total in the Water (l/min)
Q
= Aτ
m
52,44
<-Q: Flow from a nozzle (l/min)
Q = KP
1,54
<-R: Mist conical bottom radius (m)
tg ⎛θ⎞
R
=
B
×
⎜ ⎝
2
⎠ ⎟
2,15
<-D: Adjacent nozzle spacing (m)
D
= 1.4 × R
42
<-N: Number of the Nozzles
⎛ H
−−⎞⎛⎛
D
LD
BD
⎞⎞
N
=
22
Ent
+
++ 2 ⎟
Ent
+
2
⎟⎜⎜ Ent
⎜ ⎝
DD ⎠⎝⎝
⎝ ⎜
D
⎟⎟ ⎠⎠
Technical data of the water spray system of the 5,5kv transformer
2,5
<-L: Width of the transformer (m)
3
<-B: Length of the transformer (m)
2,5
<-H: Height of the transformer (m)
10,2
<-τ: Net rate the water shall be applied (l/min m 2 )
17,3
<-K: Factor-K (l/min/√bar)
125
4,1
<-θ: Injection angle (°)
<-P: Pressure of the Nozzle (bar)
0,8
<-B: Distance from nozzle to transformer (m)
Number of Nozzle
42,5
<-A: Sprinkling surface area of transformer (m 2 )
A
=+2( L B ) H + 2 LB
433,5
<-Q m : Flow Total in the Water (l/min)
Q
= Aτ
m
35,03
<-Q: Flow from a nozzle (l/min)
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44

 

5- DESIGN FOR SYSTEM WATER SPRAY

 
 
Q = KP

Q = KP

 

1,54

<-R: Mist conical bottom radius (m)

 
 

R

=

B

×

tg θ

⎟ ⎠

⎜ ⎝

2

2,15

<-D: Adjacent nozzle spacing (m)

 
 

D

= 1.4 × R

 

16

<-N: Number of the Nozzles

 
 

N

=

⎝ ⎜

H

−−⎛

D

⎞⎛

⎟⎜⎜ Ent

LD

22

Ent

+

DD ⎠⎝⎝

++ ⎟ ⎞ ⎠

2

Ent

⎜ ⎝

BD

D

+

2

⎠⎠ ⎟⎟

Summary Table

 

Section

 

Zone

Reference

 

Main hazardous elements & Commentary

Equivalent Width of the Local (m)

Equivalent

Length of

Local (m)

Height of the Local (m)

Net rate the water shall be applied (l/min

Factor-K

(l/min/bar)

Injection

angle (°)

Pressure of

the Nozzle

(bar)

Distance from

nozzle to

equipement (m)

Sprinkling surface area of equipement (m 2 )

Flow Total in the Water (l/min)

Flow from

a nozzle

(l/min)

Mist conical

bottom

radius (m)

Adjacent

nozzle

spacing

Number

of the

Nozzles

   

m2)

(m)

A

MAIN COMPRESSOR BUILDING B71001

 
 

MAIN COMPRESSOR B71001 & OIL PUMP

P71007A/B

 

- Hazard rating: Medium danger

                           

NFPA15-

- Electrical fire and Electric shock

A-1

2007

- water Spray System

- Flash point of lube oil (180°C)

7,6

7,6

2

20,4

103,7

125

4,1

0,8

176,32

3596,93

209,98

1,54

2,15

16

F

MAIN SUBSTATION 700

 
     

- Hazard rating: Medium danger

                           

F-2

Niveau ±0.000 30kV Transformer Room

NFPA15-

2007

- Electrical fire and Electric shock

- water Spray System

6

7

6

10,2

25,9

125

4,1

0,8

240

2448

52,44

1,54

2,15

42

     

- Hazard rating: Medium danger

                           

F-3

Niveau ±0.000 Earthing Transformer Room

NFPA15-

2007

- Electrical fire and Electric shock

- water Spray System

2,5

3

2,5

10,2

17,3

125

4,1

0,8

42,5

433,5

35,03

1,54

2,15

16

     

- Hazard rating: Medium danger

                           

F-4

Niveau ±0.000 5.5kV Transformer Room

NFPA15-

2007

- Electrical fire and Electric shock

- water Spray System

2,5

3

2,5

10,2

17,3

125

4,1

0,8

42,5

433,5

35,03

1,54

2,15

16

     

- Hazard rating: Medium danger

                           

F-5

Niveau ±0.000 5.5kV Transformer Room

NFPA15-

2007

- Electrical fire and Electric shock

- water Spray System

2,5

3

2,5

10,2

17,3

125

4,1

0,8

42,5

433,5

35,03

1,54

2,15

16

     

- Hazard rating: Medium danger

                           

F-6

Niveau ±0.000 5.5kV Transformer Room

NFPA15-

2007

- Electrical fire and Electric shock

- water Spray System

2,5

3

2,5

10,2

17,3

125

4,1

0,8

42,5

433,5

35,03

1,54

2,15

16

     

- Hazard rating: Medium danger

                           

F-7

Niveau ±0.000 Earthing Transformer Room

NFPA15-

2007

- Electrical fire and Electric shock

- water Spray System

2,5

3

2,5

10,2

17,3

125

4,1

0,8

42,5

433,5

35,03

1,54

2,15

16

I

TURBO-GENERATOR SET (STG) 743

 
 

Niveau +10.000 GTA74300 Steam Turbine Generator & GTA74302 Steam Turbine Generator

 

- Hazard rating: Medium danger

                           

NFPA15-

- Electrical fire and Electric shock

I-5

2007

- water Spray System

 

4,5

14,43

5,25

20,4

103,7

125

4,1

0,8

328,64

6704,15

209,98

1,54

2,15

60

- Flash point of lube oil (180°C)

     

- Hazard rating: Medium danger

                           

Niveau +7.500 TK74302 Rundown tank

NFPA15-

- Electrical fire and Electric shock

I-8

2007

- water Spray System

 

2,9

2,9

5,25

20,4

25,9

125

4,1

0,8

77,72

1585,49

52,44

1,54

2,15

24

 

- Flash point of lube oil (180°C)

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44

 

6- DISTRIBUTION OF THE HOSE STREAMS

 

Design Code: NFPA 15-2006 Implantation of the hose streams Classe I and Class II is made so as to reach every point of production space and can attack any point by two Hose streams.

         

Area (m 2 )

   

Requered rate (m 3 /h)

Duration of

Section

Zone

Reference

Type of fire

Hazard Rating

Qty Class I

Qty Classe II

Protection (h)

UNIT 71000 SULPHURIC ACID UNIT

 

A

MAIN COMPRESSOR BUILDING B71001

NFPA 15

Class A/B

Light Hazardous

184,4

0

2

22,8

1

B

SULFURIC ACID PRODUCTION(ACID AREA) 710

NFPA 15

Class A

Light Hazardous

1802

0

4

22,8

1

C

SULFURIC ACID PRODUCTION(GAS AREA) 710

NFPA 15

Class A

Light Hazardous

2589,6

0

2

22,8

1

D

LIQUID SULFUR STORAGE 711

NFPA 15

Class B

Extra Hazardous

402,12

0

2

22,8

1

E

MAIN SUBSTATION / COMMON CONTROL ROOM 700

 

E-1

Niveau ±0.000

NFPA 15

Class A/C

Ordinary Hazardous

1121,49

0

2

22,8

1

E-2

Niveau +2.500

NFPA 15

Class A/C

Ordinary Hazardous

972,24

0

2

22,8

1

E-3

Niveau +7.000

NFPA 15

Class A/C

Ordinary Hazardous

972,24

0

2

22,8

1

UNIT 74000 HOT AND COLD UTILITIES

 

F

COOLING WATER 741

F-1

Niveau ±0.000

NFPA 15

Class A/C

Light Hazardous

1693,28

 

00

0

0

F-2

Tower top Niveau ±0.000

NFPA 15

Class A/C

Light Hazardous

1693,28

 

00

0

0

G

TURBO-GENERATOR SET (STG) 743

G-1

Niveau ±0.000

NFPA 15

Class A/B

Light Hazardous

694,33

0

2

22,8

1

G-2

Niveau +7.750

NFPA 15

Class A/B

Light Hazardous

54,36

00

 

0

0

G-3

Niveau +10.000

NFPA 15

Class A/B

Light Hazardous

639,97

0

2

22,8

1

H

BFW / CONDENSATION / VAPOR (air cooler) 744

H-1

Niveau ±0.000

NFPA 15

Class A

Light Hazardous

138,75

0

2

22,8

1

H-2

Niveau +5.000

NFPA 15

Class A

Light Hazardous

138,75

0

2

22,8

1

H-3

Niveau +12.000

NFPA 15

Class A

Light Hazardous

138,75

0

2

22,8

1

I

COMPRESSED AIR 745

I-1

Compressed air station (745)

NFPA 15

Class A

Light Hazardous

135

0

2

22,8

1

J

REVERSE OSMOSIS WATER 746

J-1

REVERSE OSMOSIS WATER 746

NFPA 15

Class A

Light Hazardous

615,96

0

2

22,8

1

J-2

OPERATING ROOM

NFPA 15

Class C

Light Hazardous

44,26

00

 

0

0

UNIT 75000 STORAGE, RECEPTION AND OUTPUT

 

K

SUlFIRIC ACID STORAGE 753

NFPA 15

Class A

Light Hazardous

981,74

0

2

22,8

1

L

DRILL WATER STORAGE 756

NFPA 15

NA

NA

760,26

 

00

0

0

 

Total

0

32

 
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44

 

7- CALCULATION OF THE NEEDED FLOW OF WATER & THE DEMAND FOR WATER

 

Design Code: NFPA 20-2010

 

Section

Zone

Reference

Requered rate of wtaer

Requered rate Qty of Fire

Flow Total in the Water

Duration of Protection (h)

spray (m 3 /h)

Hose (m 3 /h)

(m

3 /h)

UNIT 71000 SULPHURIC ACID UNIT

 

A

MAIN COMPRESSOR BUILDING B71001

NFPA 20

215,82

22,8

238,62

2

B

SULFURIC ACID PRODUCTION(ACID AREA) 710

NFPA 20

0

22,8

22,80

2

C

SULFURIC ACID PRODUCTION(GAS AREA) 710

NFPA 20

0

22,8

22,80

2

D

LIQUID SULFUR STORAGE 711

NFPA 20