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Chassis ID Path
4/Repair/B12R, 5HP600-N/End plate front, overhaul. Removed
Model Identity
B12R 122706892
Special tools: 9810807, 9810808, 9986485, 9996084, 9996759, 9998172, 9998511, 9998570
1
Screw the fixture 9998172 to the gearbox.
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IMPACT 3.0 Thursday, 20 September 2012
Drain the oil unless done earlier. Refit the plug with a new sealing ring.
4
Turn the gearbox so that the torque converter is uppermost.
Note: Oil and possible coolant that runs out may be very hot.
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IMPACT 3.0 Thursday, 20 September 2012
Fit counterhold 9810808 and loosen the bolt for the turbine shaft. Remove the counterhold and screw (Allen
key 14 x 140 mm).
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IMPACT 3.0 Thursday, 20 September 2012
Unscrew the lifting eye 9810807 and carefully lift up the torque converter.
10
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IMPACT 3.0 Thursday, 20 September 2012
Use a pointed mandrel and knock it down into the seal on the side where the external oil pipe is located.
Note: Do not knock the mandrel down on the oil pump's gearwheel side, the flange can break. Do not drill a hole for the bolt as
swarf can damage the gearbox.
11
Screw in a self-tapping screw with a large washer and break away the seal using breaking tool 9998511.
Copyright Volvo Group North America
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 3.0 Thursday, 20 September 2012
12
Clean the seal's surfaces in the gearbox. Grease the edge of the seal and knock it down using the ZF tool
1X56137382 or with tools 9996084 and 9996759 level with the end cover.
13
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IMPACT 3.0 Thursday, 20 September 2012
Lubricate the seal lip with Vaseline. Fit adjuster washers if they have been removed from the turbine shaft.
14
Clean, inspect and grease with Vaseline the seal's wear surface on the torque converter. Carefully lower and
turn the torque converter so that the splines and gears mesh. Remove the lifting eye.
15
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IMPACT 3.0 Thursday, 20 September 2012
Fit the bolt for the turbine shaft and counterhold 9810808. Tightening torque, see Gearbox, automatic.
Remove the counterhold.
16
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IMPACT 3.0 Thursday, 20 September 2012
Fit the plug with a new sealing ring. Tightening torque, see Gearbox, automaticRemove the counterhold.
17
Remove the gearbox from the stand and unscrew the fixture.
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