7034 13 PDF

DeviceNet Overview &
Hardware
EMERSON Process Management Educational Services Copyrighted Material / Duplication Prohibited

EMERSON Process Management Educational Services Course 7034 - Rev 6 - 3/15/04 Copyrighted Material / Duplication Prohibited
17-2
Objective
Upon completion of this module you will understand what DeviceNet is.
17-3
What is DeviceNet?
DeviceNet is a low-cost communications protocol that connects discrete devices such as
motor starters and variable speed drives to a network. DeviceNet requires
y DeltaV version 6
y MD Controller
y DeviceNet Interface card
17-4
What is DeviceNet?
The DeviceNet Communication link is based on a broadcast-oriented protocol, the
Controller Area Network (CAN). The CAN protocol was originally developed to replace
wire harness with network cable in automobiles.
DeviceNet is an open network standard. It is a networking solution that reduces wiring
costs and provides for inter-operability among multiple vendors.
Refer to the Open DeviceNet Vendor Association (ODVA) website www.odva.org for
additional information.
17-5
DeviceNet Interface Card
The DeviceNet Interface Card is plugged onto the H1 (Series 1) terminal block. You
must change the D6 I/O key on the H1 terminal to D5 in order to plug in the DeviceNet
Card. Once plugged in,
y DeltaV DeviceNet Card acts as a DeviceNet Master
y Terminal Block provides one port acting as an interface between the DeltaV
system and the DeviceNet network
y A maximum of 61 devices (nodes) are supported
y Address 62 is reserved for diagnostic tools
y Address 63 is reserved for new devices on network
y Polling is the method of communications
17-6
DeviceNet Terminal Block Wiring
The DeviceNet network cable is attached to the terminal block. The round cable, both
thick and thin, has five wires. One twisted pair (black and red) for 24VDC power, one
twisted pair (blue and white) for the communication signal, and a bare drain wire. Class
1 and Class 2 flat cable is also available.
Refer to the ODVA specifications for additional information.
RED
Black Wire Wire Usage
Color Identity Round
White CAN_H Signal
Bare Blue CAN_L Signal
Bare Drain Shield
White Black V- Power
Red V+ Power
Blue
17-7
DeviceNet Topology
The DeviceNet cable system is trunk/drop line topology. You must terminate the line at
both ends with 121 Ohms, 1%, 1/4W terminating resistors. Terminating resistors reduce
communication signal reflections on the network.
TR TR
Trunk Line
Drop Line
Device or Node
TR Terminating Resistor
17-8
DeviceNet Topology
DeviceNet terminating resistor types include:
y Sealed used on trunk line ends or T-port taps.
Sealed male Sealed female

121
T-port tap
y Open used on open style T-port taps or terminator blocks.
Note: Connect across the DeviceNet cables blue and white wires Blue White
if you are using Open (un-sealed) resistors.
17-9
DeviceNet Topology
To verify the terminating resistor connection,
Step 1. Disconnect the power to the network
Step 2. Measure the resistance across CAN_H and CAN_L lines (blue and white
wires)
The reading should be approximately 50 to 60 Ohms. 121
Blue White
50 to 60 Ohms
17-10
17-11
DeviceNet Topology
The DeviceNet networks trunk line is typically a round (thick) cable with an outside
diameter of 12.2mm (0.48 in). This cable can also be used for drop lines.
T-Tap Trunk Line Segments

Multi-port Tap
17-12
Trunk Line Length
Listed below are the recommended DeviceNet trunk line lengths at various baud rates.
Maximum Trunk
Baud Rate Line Length
125K 500m (1,640 ft)
250K 250m (820 ft)
500K 61m (200 ft)
Note: ODVA specifications allow for a maximum trunk line length of 100M at 500K
baud. However, testing indicates that a few device types experience unstable operation
at these limits. Emerson Process Management recommends a maximum trunk line
length of 61m at 500K baud to maintain a stable DeviceNet system with a wide variety
of devices.
17-13
Cumulative Trunk Line Length
In most cases, the maximum trunk line length should be measured between terminating
resistors (TR). If the distance from the last trunk tap to the TR is greater than the drop
distance, measure from TR to TR.
Measure distance between terminating resistors (TR)
TR Tap Tap Tap Tap TR

3m
D D
1m drop
D D D
D
17-14
Cumulative Trunk Line Length
However, if the distance of the drop to the device from the trunk tap is greater than the
distance from the trunk tap to the nearest TR, then measure from the device. The
example below includes the both drop lengths and the trunk.
3m 3m
TR Tap Tap Tap Tap Tap TR

D D
5m drop 5m drop
D D D
D D
17-15
DeviceNet Topology
DeviceNets drop lines are typically round (thin) cable with an outside diameter of
6.9mm (0.27 in). This cable can also be used for trunk lines. This cable is much more
flexible than thick cable and, identical to the thick cable, contains five wires:
y Red and black wire for 24VDC power
y Blue and white wire for the communications signal
y Bare wire for drain
Drop line Drop line Drop line
17-16
Cumulative Drop Line Length
The maximum cable distance from any device on a branching drop line to the trunk line
is 6m (20 ft).
TR TR
Total 6m 2m (6.6 ft)

4m (13 ft) 1m (3.3 ft)
2m (6.6 ft) 4m (13 ft)
Device Port Tap (4 ports)
17-17
TR TR
2m

4m 1m
3m 4m
2m 4m 5m
Device Port Tap

1m = 3.3 ft (4 ports) 3m
2m = 6.6 ft
3m = 10 ft 3m 2m
4m = 13 ft
5m = 16 ft 3m 1m
2m 3m
Device Port Tap (8 ports)
17-18
The cumulative drop length refers to the sum of all drop lines, thick or thin wire, in the
network. The sum cannot surpass the maximum cumulative length allowed for the baud
rate used.
Cumulative Drop
Data Rate Line Length
125K bit/s 156m (512 ft)
250K bit/s 78m (256 ft)
500K bit/s 39m (128 ft)
The example above shows 13 devices (nodes) attached to the trunk line using taps and
tees. The cumulative drop line length is 42m (139 ft) with no single node more than 6m
(20 ft) from the trunk.
The allowable baud rates for the network is 250K bit/s or 125K bit/s. A baud rate of
500K bit/s cannot be used because the cumulative drop length of 42m exceeds the total
allowable 39m for that baud rate.
17-19
DeviceNet Power
The DeviceNet network requires a 24VDC power supply. The power supply must
comply with ODVA power supply specifications and NEC/CECode Class 2
characteristics if applicable.
DeviceNet
Refer to ODVA specifications for additional
information. Power
Supply
Trunk Line
TR TR
Drops
Drops
Drops
17-20
DeviceNet Power
You should verify the following for the power supply and cable system:
y The power supply has its own current limit protection.
y Fuse protection is provided for each segment of the cable system. Any section
leading away from the power supply must be protected.
y The power supply is sized correctly to provide the required current to the
devices.
17-21
DeviceNet Power
The DC output of all power supplies must be isolated from the AC side of the power
supply and the power supply case.
Note: Some devices require a separate 24V power DeviceNet
source other than the DeviceNet power source
requiring you to add an additional power supply. Power
Supply
Trunk Line
TR TR
Drops
Device
D = Device Power
Drops D
TR = Terminating Resistor Supply
Drops
17-22
DeviceNet Power
Based on the DeviceNet specifications, the cables power-carrying conductors are sized
for an 8A maximum load. However, cable resistance may limit your application to less
than 8A.
Depending on length, thick and thin drop lines are rated for a maximum of 3A. The
maximum current decreases as the drop line length increases.
Allowable Drop
Current Line Length
3A 1.5m (5 ft)
2A 2m (6.6 ft)
1.5A 3m (10 ft)
1A 4.5m (15 ft)
0.75A 6m (20 ft)
Current in amps (I) is calculated by using:
I = 15/L where L is the drop line length in feet
I = 4.57/L where L is the drop line length in meters
17-23
DeviceNet Power
The maximum allowable current is equal to the sum of the current for all nodes on the
drop line. Drop line length is the maximum cable distance from any node to the trunk
line.
y The voltage difference between any two points on the V- conductors must not
exceed the maximum common node voltage of 4.65V.
y The voltage range between V- and V+ should be 11 to 25V at each node.
D D D
Power D
Supply
DeviceNet
17-24
DeviceNet Power
Determine the power supply required for the DeviceNet network by:
Step 1. Adding the requirements for all devices drawing power from the network.
Step 2. Adding an additional 10% to allow for current surge.
Step 3. Making sure the power supply currently being used has a minimum rating
greater than the current draw plus the additional 10%.
For example: 0.25 + 0.5 + 1.0 + 0.25 = 2.0 (current device draw) + 0.2 (10% surge) =
2.2A < 8.0A power supply
D D D
Power 0.25A 0.5A 1.0A D
Supply
0.25A
DeviceNet
8.0A
17-25
DeviceNet Power
Consideration must be given to the placement of the power supply on the DeviceNet
network. DeviceNet networks can experience difficulty with common node voltage that
have long trunk lines or devices that draw large amounts of current at a long distance.
Communication problems can result from:
y V- conductor differing by more than 4.65 volts from one point on the network to
another.
y Voltage between V- and V+ conductors falls below 15 volts.
A worst case scenario is illustrated below.
Power
Supply
Trunk Line
TR TR
Drops
17-26
DeviceNet Power
The worst case scenario, illustrated above, has all devices at one end of the network and
the power supply at the other end. This arrangement draws all the current over a long
distance.
y The most effective solutions include:
y Place a single power supply close to the middle of the network
y Move the power supply closer to the higher current-drawing devices if possible
y Shorten the overall network length
y Move the large current drawing-devices closer to the power supply if possible
17-27
DeviceNet Power
As a last resort, when the above solutions are not feasible,
y Add an additional power supply
y Add Power Taps (PTs) to the network
Refer to the ODVA specifications on the use of Power Taps for additional information
Second Power Power

power supply Supply Supply
TR PT TR
Large current-drawing devices
17-28
17-29
s
Workshop Hardware q
Installation
Make the hardware connections as indicated.
Starting from the bottom of the assembly, connect p
the cables to the
n Cutler Hammer motor starter
o lower T connector
o r
p power tap with 24 VDC power cord already
connected from the rear
q upper T connector
r 121 encapsulated terminator
s Cable to DeviceNet terminal block at n
DeltaV
17-30
Workshop Hardware Installation
Install the terminal block into any slot on the I/O carrier. Install the DeviceNet card on
the terminal block and I/O carrier.
DeviceNet Interface Card
DeviceNet Terminal Block
DeviceNet Cable Connections
17-31
Workshop Power-up LED Pattern
The WPONIDNA is powered-up by plugging the
DeviceNet connector into the unit while the network
is powered or by powering-up the entire network.
The front panel LEDs will display the following
pattern:
MS Green for approximately .25 seconds
MS Red for approximately .25 seconds
MS Green NS
MS NA
NS Green for approximately .25 seconds
NS Red for approximately .25 seconds
NS OFF until the Dup_MAC_ID test and a full ROM CRC check is complete
(approximately 13 seconds)
NA Green for approximately .25 seconds
NA Red for approximately .25 seconds
NA OFF flashes address sequence in approximately 16 seconds
17-32
Workshop LED Definition & Diagnostics
Module Status (MS) provides information about the modules power status and memory
systems.
State LED Meaning
No Power OFF No power to the device
Operational Green Operating normally
Standby Flashing Green Needs commissioning
Minor Fault Flashing Red Recoverable fault detected
Unrecoverable Fault Red Unrecoverable fault detected.
Device may need to be replaced.
Self-test Flashing Green-Red Device performing self-test
17-33
Network Status (NS) provides information about the network connection.
State LED Meaning

No Power OFF MS OFF - No Power
Not On-line MS ON - No device detected
On-line Flashing Green No connection established
Not Connected
Connected OK Green Connection established
Minor Fault Flashing Red Recoverable fault detected
Critical Link Failure Red Device cannot communicate on
the network
(DupMAC or BusOff)
17-34
Node Address (NA) blinks the MAC ID of the unit while it is powered. The unit displays
the tens digit with red blinks and the ones digit with green blinks. The unit plays the tens
unit, then the ones, and finally delays about two seconds before repeating the sequence.
Note: An address of zero is not recommended.
17-35
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DeviceNet Overview &

EMERSON Process Management Educational Services Copyrighted Material / Duplication Prohibited

Sealed male Sealed female

y Open used on open style T-port taps or terminator blocks.

T-Tap Trunk Line Segments

Measure distance between terminating resistors (TR)

TR Tap Tap Tap Tap TR

TR Tap Tap Tap Tap Tap TR

Drop line Drop line Drop line

Total 6m 2m (6.6 ft)

2m (6.6 ft) 4m (13 ft)

Device Port Tap (4 ports)

Device Port Tap

Device Port Tap (8 ports)

TR Tap Tap Tap Tap TR

Second Power Power

Large current-drawing devices

DeviceNet Interface Card

DeviceNet Terminal Block

DeviceNet Cable Connections

State LED Meaning

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