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STAUFF

Clamps

Local solutions for


individual customers
worldwide
Walter Stauffenberg GmbH & Co. KG
P.O. Box 17 45 58777 Werdohl Germany
Im Ehrenfeld 4 58791 Werdohl Germany
Telephone: + 49 2392 916-0
Facsimile: + 49 2392 2505
E-Mail: sales @stauff.com
Internet: www.stauff.com

50 Years of Experience Industrial Hydraulics


Worldwide Distribution Mobile Hydraulics
Prompt Delivery Marine Hydraulics
Offshore
In most industrial countries STAUFF Clamps symboli- General Industrial Pipe Construction
se quick and easy pipe and hose installations as well Mining Industry
as a clean distinct pipe layout. Nuclear Reactor Construction
Instrumentation and Control Technology
The vibration and noise reducing features are appre-
Pneumatics
ciated as being an important contribution to environ-
mental protection.

Apart from the technical sophistication of STAUFF STAUFF Clamps have been approved by:
Clamps, the second-to-none delivery, prompt service Bureau Veritas
even for special constructions, STAUFF Clamps are Department of the Navy, New York
also the most economical ones to install. Germanischer Lloyd
Lloyds Register of Shipping
STAUFF Clamps applications are almost unlimited. Registro Italiano Navale
Due to the extraordinary wide product range, all areas TV
of pipe, tube and hose installation are covered: United States Coast Guard

AUSTRALIA INDIA RUSSIA


STAUFF Corporation Pty. Ltd. STAUFF India Pvt. Ltd. STAUFF LLC
P.O. Box 227 Gat. No. 2340 Office 94-5,
Unanderra, NSW, 2526 Pune Nagar Road, Wagholi 17, Varshavskoe Shosse,
24-26 Doyle Avenue Pune, 412207 Moscow, 117105
Unanderra Wollongong, NSW, 2526 Telephone: +91 202 705 19 90 Telephone: +7 495 786 39 97
Telephone: +61 2 4271 18 77 Facsimile: +91 202 705 19 89 Facsimile: +7 495 786 39 96
Facsimile: +61 2 4271 84 32
BRAZIL ITALY UNITED KINGDOM
STAUFF Brasil Ltda. STAUFF Italia S.r.l. STAUFF UK
Avenida Gup 10767 Via Pola 21/23 332, Coleford Road
Galpo 2 - Bloco A 20034 Birone di Giussano (MI) Darnall
Barueri - So Paulo Telephone: +39 0362 312113 Sheffield, S9 5PH
CEP 06422-120 Facsimile: +39 0362 335536 Telephone: +44 114 251 85 18
Telephone: +55 11 47 72 72 00 Facsimile: +44 114 251 85 19
Facsimile: +55 11 47 72 72 10 KOREA
STAUFF Korea Ltd. UNITED STATES OF AMERICA
CANADA
1500-12, Dadae-Dong STAUFF Corporation
STAUFF Canada Ltd. Saha-Ku 7 Wm. Demarest Place
866 Milner Avenue Waldwick, 07463-1542
Scarborough Pusan, 604-826
Telephone: +82 51 266 6666 New Jersey
Ontario M1B 5N7
Telephone: +1 416 282 46 08 Facsimile: +82 51 266 8866 Telephone: +1 201 444 78 00
Facsimile: +1 416 282 30 39 Facsimile: +1 201 444 78 52
NEW ZEALAND
CHINA STAUFF Corporation (NZ) Ltd.
STAUFF Intern.Trading Co., Ltd. P. O. Box 58517
Shangdian Mansion, Pudong Greenmount, Auckland
551, Gaoke Road (W.) Unit D, 103 Harris Road Distributors and warehouses
200126 Shanghai East Tamaki, Auckland
Telephone: +86 21 58 45 65 60
in all industrial countries.
Telephone: +64 9 271 48 12
Facsimile: +86 21 58 45 66 80 Facsimile: +64 9 271 48 32
FRANCE
POLAND
STAUFF S.A.
230, Avenue du Grain d'Or STAUFF Polska Sp. z o.o.
Z.I. de Vineuil - Blois Sud ul. Rdestowa 51
41354 Vineuil-cedex 81-591 Gdynia
Telephone: +33 2 54 50 55 50 Telephone: +48 (58) 660 11 60
Facsimile: +33 2 54 42 29 19 Facsimile: +48 (58) 629 79 52

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Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 1

INDEX

PIPE, TUBE AND HOSE CLAMPS Page

Profile, Approvals and Register of Establishments 2

Index 3

STANDARD SERIES Order Codes - Components 4/ 5/ 6


according to DIN 3015, Part 1 Dimensions - Components 7/ 8/ 9
(for Pipe O.D. 6 to 102 mm) Complete Clamps Order Codes 10 / 11 / 12

HEAVY SERIES Order Codes - Components 13 / 14 / 15


according to DIN 3015, Part 2 Dimensions - Components 16 / 17 / 18
(for Pipe O.D. 6 to 450 mm) Complete Clamps Order Codes 19 / 20 / 21

TWIN SERIES Order Codes - Components 22 / 23


according to DIN 3015, Part 3 Dimensions - Components 24 / 25
(for Pipe O.D. 6 to 42 mm) Complete Clamps Order Codes 26 / 27

SPECIAL CLAMPS / ACCESSORIES RI-Clamps (Pipe Clamps with Rubber Insert) 28


Heavy Series - Twin Design 29
Angled, Bridge and Elongated Weld Plates, Safety Washers 30
Adjustment Clamp, Agricultural Clamps, 30
Hi-Clean Clamps and Accessories 30
Clamps for Industrial Electric Applications and Cables 31

CUSTOM DESIGNED CLAMPS Machined Versions 32


Injection Moulding Versions 33

LIGHT SERIES LB 34
LBG | LBU 35
LN 36
LNGF | LNUF 37

CONSTRUCTION SERIES KS | KSV | DKS | DKSV 38

FLAT STEEL U-BOLT CLAMPS FB | RUK 39

ROUND STEEL U-BOLT CLAMPS RB | RUK 40


RB | RUL 41
RBD according to DIN 3570, Type A 42

CLAMPS ACCORDING TO DIN DIN 3567, Type A 43


DIN 3567, Type B 43
DIN 1592 44
DIN 1593 44
DIN 1596 45
DIN 1597 45

TECHNICAL APPENDIX Design of Clamp Bodies 46


Installation Information 47
Materials, Material Properties and Technical Information 48
Recommended Distance between Clamps 49
Basic Mounting Instructions 49
Thread Chart: Metric vs. UNC Thread 49
Tightening Torques and Maximum Loads in Pipe Direction 50

Notes / General Information / Terms of Liability 51 / 52 / 53

3
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 2

PIPE CLAMPS - STANDARD SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 1

ALSO AVAILABLE CLAMP BODY SINGLE ELONGATED CHANNEL RAIL


consisting of two WELD PLATE WELD PLATE ADAPTOR
Extensive range of special clamping systems and clamp halves SP SPV CRA
accessories, e.g. for noise and vibration reducing installation,
for electric applications and cables or for particular mounting
purposes

see pages 28 to 31 suitable for several


Group 1 Group 1 Group 1 types of channel rails,
Custom designed pipe clamps (machined and injection see page 12
moulding versions) according to customer`s specifications or
based on STAUFF developments

see pages 32 to 33
Group 1A -8 Group 1A -8 Group 1A -8

MATERIAL & SURFACE FINISHING CODE SEE COMPONENT W2 W2 W3


(ALL DISPLAYED OPTIONS ARE STANDARD DELIVERY) PART IDENTIFICATION

ORDERING INFORMATION , SP SPV CRA 1-8


OUTSIDE DIAMETER

OUTSIDE DIAMETER

STAUFF GROUP

STAUFF GROUP
OUTSIDE DIAMETER
OF PIPE IN MM

TYPE OF THREAD
MATERIAL & SURFACE

CHANNEL RAIL
MATERIAL & DESIGN OF
CLAMP BODY

SINGLE WELD
PLATE SP
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

SINGLE WELD
PLATE SPV

FINISHING

ADAPTOR CRA

TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
PIPE / TUBE / HOSE

PIPE / TUBE / HOSE

NOMINAL BORE
STAUFF GROUP

DIN GROUP

IN INCH
IN INCH
IN MM

PIPE

6 106
6,4 1
/4 106,4
8 5
/16 108
1 0 SP 1 SPV 1
9,5 3
/8 109,5
10 1
/8 110
12 112
6 106A
6,4 1
/4 106,4A
8 5
/16 108A
1A 1 SP 1A SPV 1A
9,5 3
/8 109,5A
10 1
/8 110A
12 112A
12,7 1
/2 212,7
13,5 1
/4 213,5
14 214
2 2 15 215 SP 2 SPV 2
16 5
/8 216
17,2 3
/8 217,2
18 218
19 3
/4 319
20 320
21,3 1
/2 321,3 SP 3 SPV 3 CRA 1-8
3 3
22 7
/8 322
25 325
25,4 1 325,4
26,9 3
/4 426,9
4 4 28 428 SP 4 SPV 4
30 430
32 11/4 532
33,7 1 533,7
35 535 SP 5 SPV 5
5 5
38 11/2 538
40 540
42 11/4 542
44,5 13/4 644,5
6 6 48,3 11/2 648,3 SP 6 SPV 6
50,8 2 650,8
57,2 21/4 757,2
60,3 2 760,3
63,5 21/2 763,5 SP 7 SPV 7
7 7
70 23/4 770
73 21/2 except DIN 2448 773
76,1 3 21/2 DIN 2448 only 776,1
8 8 88,9 31/2 3 888,9 SP 8 SPV 8
102 4 8102L

4
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 3

PIPE CLAMPS - STANDARD SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 1

TWIN GROUP COVER HEXAGON INSERT HEXAGON SOCKET SLOTTED STACKING


WELD PLATE WELD PLATE PLATE HEAD BOLT HEAD BOLT CAP SCREW HEAD SCREW BOLT
DSP RAP DP AS E ASE IS LI AF
DIN EN ISO DIN EN ISO DIN EN ISO
4014 / 4017 4762 1207
(DIN 931/933) (DIN 912) (DIN 84)
no cover plate

for use with for use with


Group 1 Group 1 Group 1 COVER PLATE INSERT
DP E

Group 1A -6 Group 1A -6 Group 1A -8

W2 W1 W3 W3 STEEL / W3 W3 W3 W3
PLASTIC

DSP / RAP // DP AS E ASE IS LI AF


TWIN WELD PLATE DSP

STAUFF GROUP
PIPE CENTER SPACING
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

GROUP WELD PLATE RAP

STAUFF GROUP
PIPE CENTER SPACING
NUMBER OF CLAMPS
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

COVER PLATE DP
STAUFF GROUP
MATERIAL & SURFACE
FINISHING

HEXAGON HEAD
BOLT AS
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

INSERT E
MATERIAL (S/P)

HEXAGON HEAD
BOLT ASE
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

SOCKET HEAD
SCREW IS
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

SLOTTED HEAD
SCREW LI
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

STACKING BOLT AF
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
PLEASE TURN THE PAGE HERE

DSP 1/40 RAP 1/30/10 DP 1 AS 1 M ASE 1 M IS 1 M LI 1 M AF 1


(M6 x 30) (M6 x 27) (M6 x 20) (M6 x 20)

DSP 1A/37 RAP 1A/37/10 DP 1A AS 1A M ASE 1A M IS 1A M LI 1A M AF 1A


(M6 x 30) (M6 x 27) (M6 x 20) (M6 x 20)

DSP 2/44 RAP 2/44/10 DP 2 AS 2 M E ASE 2 M IS 2 M LI 2 M AF 2


(M6 x 35) (M6 x 32) (M6 x 25) (M6 x 25)
S for Steel
P for Plastic

DSP 3/52 RAP 3/52/10 DP 3 AS 3 M ASE 3 M IS 3 M LI 3 M AF 3


(M6 x 40) (M6 x 35) (M6 x 30) (M6 x 30)

DSP 4/60 RAP 4/60/5 DP 4 AS 4 M ASE 4 M IS 4 M LI 4 M AF 4


(M6 x 45) (M6 x 42) (M6 x 35) (M6 x 35)

DSP 5/75 RAP 5/75/5 DP 5 AS 5 M ASE 5 M IS 5 M LI 5 M AF 5


(M6 x 60) (M6 x 57) (M6 x 50) (M6 x 50)

DSP 6/90 RAP 6/90/5 DP 6 AS 6 M ASE 6 M IS 6 M LI 6 M AF 6


(M6 x 70) (M6 x 65) (M6 x 60) (M6 x 60)

--- --- DP 7 AS 7 M --- --- IS 7 M --- AF 7


(M6 x 100) (M6 x 90)

--- --- DP 8 AS 8 M --- --- IS 8 M --- AF 8


(M6 x 125) (M6 x 110)

5
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 4

PIPE CLAMPS - STANDARD SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 1

SAFETY SAFETY MOUNTING HEXAGON COMPONENT PART IDENTIFICATION


WASHER LOCKING PLATE RAIL RAIL NUT FOR STANDARD SERIES CLAMP
SI SIG TS SM BODIES AND COMPONENTS
DIN 93
CLAMP BODY

MATERIAL DESIGN COLOUR CODE

for use with Polypropylene profiled inside, green


HEXAGON Group 1 with tension clearance PP
HEAD BOLT Polypropylene smooth inside, green
AS without tension clearance PPH
Polyamide profiled inside, black
with tension clearance PA
Polyamide smooth inside, black
Group 1A -6
without tension clearance PAH
Santoprene profiled inside, black
W3 W3 W1 W1 with tension clearance SA
Santoprene smooth inside, black
SI 6,4 SIG TS - SM1-8/1D without tension clearance SAH
Aluminium profiled inside, aluminium
with tension clearance AL
SAFETY WASHER SI

MATERIAL & SURFACE


FINISHING

SAFETY LOCKING
PLATE SIG
STAUFF GROUP
MATERIAL & SURFACE
FINISHING

MOUNTING RAIL TS

HEIGHT OF RAIL IN MM
LENGTH OF RAIL IN M
MATERIAL & SURFACE
FINISHING

HEXAGON
RAIL NUT SM

TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

Aluminium is available up to STAUFF Group 6 only. Alternative


materials, designs and colours in addition to the above stated
standard are available upon request.

METAL PARTS

MATERIAL SURFACE FINISHING CODE


SIG 1 carbon steel St37 untreated
W1
carbon steel St37 phosphated
W2
carbon steel St37 zinc plated
W3
SIG 1A stainless steel A2 - 1.4301 / 1.4305 (AISI 304)
W4
stainless steel A4 - 1.4401 / 1.4571 (AISI 316/316Ti)
W5
Alternative materials and surface finishings in addition to the above
stated standard are available upon request.

SIG 2

THREADED PARTS

TYPE OF THREAD CODE


Metric Thread
SI 6,4 SIG 3 TS - SM1-8/1D M
UNC Thread
available heigths:
11, 14 and 30 mm U
available lengths: All threaded parts are available with Metric or UNC Thread on request.
1m and 2 m
SIG 4

SIG 5

SIG 6

SIG 7

SIG 8

6
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 5

PIPE CLAMPS - STANDARD SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 1

MATERIAL & SURFACE CLAMP BODY SINGLE ELONGATED


FINISHING OF METAL consisting of two WELD PLATE WELD PLATE
PARTS clamp halves SP SPV

carbon steel St37,

D2
W1 L1
untreated

D
1

L2
carbon steel St37,
W2

L3

L1
phosphated

L1

D1
carbon steel St37,
zinc plated W3

L2
10 L2 H S B H S B
stainless steel A2 - Group 1 Group 1 Group 1

1.4301/1.4305 W4
(AISI304)

D2
stainless steel A4 -
W5
D

1.4401/1.4571
1

(AISI316/316Ti)

Alternative materials and


S

D1

L2
L3
L1
surface finishings in addition
H

L2
L1
to the above stated standard

D
are available upon request.
L2
L1 H S B H S B
Group 1A -8 Group 1A -8 Group 1A -8

MATERIAL & SURFACE SEE COMPONENT W2 W2


FINISHING CODE PART IDENTIFICATION
OUTSIDE DIAMETER Inside Surface
STAUFF
GROUP

GROUP

PIPE IN MM profiled smooth


DIN

D1 L1 L2 H S H Width L1 L2 B S H D L1 L2 L3 B S H D1 D2
6
6,4
8 28 9,5 27 0,4 26 30 31,5 10 30 3 6,5 12 58 24,5 44 30 3 6,5 12 6,5
1 0 min.
9,5
10
12
6
6,4
8 37 20 27 0,4 26 30 36 20 30 3 6,5 12 64 20 50 30 3 6,5 12 6,5
1A 1 min.
9,5
10
12
12,7
13,5
14
2 2 15 42 26 33 0,6 32 30 42 26 30 3 6,5 12 70 26 56 30 3 6,5 12 6,5
min.
16
17,2
18
19
20
21,3 50 33 36 0,6 35,5 30 50 33 30 3 6,5 12 78 33 64 30 3 6,5 12 6,5
3 3 min.
22
25
25,4
26,9
4 4 28 59 40 42 0,6 41,5 30 60 40 30 3 6,5 12 87 40 73 30 3 6,5 12 6,5
min.
30
32
33,7
35 71 52 58 0,8 56,5 30 71 52 30 3 6,5 12 100 52 86 30 3 6,5 12 6,5
5 5 min.
38
40
42
44,5
6 6 48,3 86 66 66 0,8 64,5 30 88 66 30 3 6,5 12 115 66 100 30 3 6,5 12 6,5
min.
50,8
57,2
60,3
63,5 121 94 93 0,8 92 30 122 94 30 5 6,5 12 150 94 136 30 5 6,5 12 6,5
7 7 min.
70
73
76,1
88,9 147 120 118 0,8 116 30 148 120 30 5 6,5 12 178 120 162 30 5 6,5 12 6,5
8 8 min.
102

7
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 6

PIPE CLAMPS - STANDARD SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 1

CHANNEL RAIL TWIN GROUP COVER HEXAGON


ADAPTOR WELD PLATE WELD PLATE PLATE HEAD BOLT
CRA DSP RAP DP AS

suitable for several D DIN EN ISO

S
types of channel rails, 4014 / 4017
see page 12 (DIN 931/933)

L3

D
D

L2
L1

L2

L1

B
L3
23,5
L2
H S B H S B L1
Group 1 Group 1 Group 1

for use with


COVERPLATE
DP

L2
L1
L2

L3

S
H2

L3

L1
H1

L2
D

B
L2
D

L
B

L2
L H S B H S B L1 G
Group 1A -6 Group 1A -6 Group 1A -8

W3 W2 W1 W3 W3

G L B H1 H2 L1 L2 L3 B S H D L1 L2 L3 B S H D L1 L2 B S D GxL

87 40 40 30 3 6,5 12 314 31 31 30 4 6,5 12 28 9,5 30 3 7 M6 x 30

77 20 37 30 3 6,5 12 373 20 37 30 4 6,5 12 34 20 30 3 7 M6 x 30

86 26 44 30 3 6,5 12 442 26 44 30 4 6,5 12 40,5 26 30 3 7 M6 x 35

M6 40 16 13 20,5 102 33 52 30 3 6,5 12 521 33 52 30 4 6,5 12 48 33 30 3 7 M6 x 40

120 40 60 30 3 6,5 12 300 40 60 30 4 6,5 12 57 40 30 3 7 M6 x 45

145 52 75 30 3 6,5 12 378 52 75 30 4 6,5 12 70 52 30 3 7 M6 x 60

178 66 90 30 3 6,5 12 450 66 90 30 4 6,5 12 86 66 30 3 7 M6 x 70

--- --- 118 94 30 5 7 M6 x 100

--- --- 144 120 30 5 7 M6 x 125

8
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 7

PIPE CLAMPS - STANDARD SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 1

INSERT HEXAGON SOCKET SLOTTED STACKING SAFETY SAFETY MOUNTING HEXAGON


HEAD BOLT CAP SCREW HEAD SCREW BOLT WASHER LOCKING RAIL RAIL NUT
E ASE IS LI AF SI PLATE SIG TS SM

DIN EN ISO DIN EN ISO


4762 1207
(DIN 912) (DIN 84)

S
B1

B2

B1
B2

S
11
L
no cover plate Group 1 TS 11

for use with


INSERT
B1
E
B2

S
M6

14
TS 14
G SW
D D B
S
S

B1

S
D2 B2 D

L1

S
L

L2
L
L

B1
B2

H1
H

L3

30
D
D1 L

H2
G G G G L
Group 1A -8 TS 30

STEEL / W3 W3 W3 W3 W3 W3 W1 W1
PLASTIC

D1 D2 H GxL GxL D S GxL D S G L1 L2 L3 SW D L B1 B2 S B1 B2 S L1 L2 B S D

M6 x 27 M6 x 20 11 0,8 M6 x 20 11 0,8 M6 34 20 12 11 16 32 11,2 1


min.

M6 x 27 M6 x 20 11 0,8 M6 x 20 11 0,8 M6 34 20 12 11 33 28 11,2 1


min.

M6 x 32 M6 x 25 11 0,8 M6 x 25 11 0,8 M6 40 25 12 11 39 28 11,2 1


min.

7,8 (S)
11,8 6,5
8,6 (P)
M6 x 35 M6 x 30 11 0,8 M6 x 30 11 0,8 M6 44 30 12 11 6,4 47 28 11,2 1 28 11 2 25,5 10,2 13,5 5,5 12
min.

M6 x 42 M6 x 35 11 0,8 M6 x 35 11 0,8 M6 49 35 12 11 56 28 11,2 1


min.

M6 x 57 M6 x 50 11 0,8 M6 x 50 11 0,8 M6 64 50 12 11 69 28 11,2 1


min.

M6 x 65 M6 x 60 11 0,8 M6 x 60 11 0,8 M6 74 60 12 11 85 28 11,2 1


min.

--- --- M6 x 90 11 0,8 --- M6 99 85 12 11 117 28 11,2 1


min.

--- --- M6 x 110 11 0,8 --- M6 124 110 12 11 143 28 11,2 1


min.

9
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 8

PIPE CLAMPS - STANDARD SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 1

, - W


TYPE OF
INSTALLATION MATERIAL & DESIGN
OF CLAMP BODY *1 MOUNTING & FITTING
COMBINATION ASSEMBLING &
PACKAGING

no code without mounting plate, PP Polypropylene, profiled inside, DP - AS Cover Plate / no code components supplied
rail adaptor or rail nuts with tension clearance Hexagon Head Bolt separately (standard)
SP PPH Polypropylene, smooth inside, DP - IS Cover Plate /
Single Weld Plate
without tension clearance Socket Cap Screw A assembled (optional)

SPV PA Polyamide, profiled inside, Insert EP-ES / Hexagon


Elongated Weld Plate
with tension clearance ASE Head Bolt (without K packed in kits (optional)
Polyamide, smooth inside, Cover Plate)
CRA Channel Rail Adaptor PAH without tension clearance
IS Socket Cap Screw
Santoprene, profiled inside, with washer
DSP *3 Twin Weld Plate SA with tension clearance
LI *3 Slotted Head Screw
with washer
SAH Santoprene, smooth inside,
RAP *3 Group Weld Plate without tension clearance Safety Locking Plate /
SIG - AF Stacking Bolt
SM Hexagon Rail Nut AL *2 Aluminium, profiled inside,
with tension clearance


STAUFF GROUP &
SIZE OF CLAMP BODY STAUFF GROUP &
SIZE OF CLAMP BODY TYPE OF
THREAD MATERIAL & SURFACE
FINISHING OF
CONTINUATION METAL PARTS *6
Tube O.D.

Tube O.D.

Tube O.D.

Tube O.D.
Bore Pipe

Bore Pipe

Material Code Material Code M Metric Thread W1


Nominal

Nominal

all parts are untreated


in inch

in inch
Group

Group
in mm

in mm

Clamp Body Clamp Body


(both halves) (both halves) U UNC Thread W2 all parts are phosphated
6 106 32 11/4 532
W3 all parts are zinc plated
6,4 1/4 106,4 33,7 1 533,7
STAUFF 5
STAUFF 1

all metal parts made of stain-


DIN 5

8 /16
5
108 35 535 W4
DIN 0

less steel A2 - 1.4301/1.4305


9,5 3/8 109,5 38 11/2 538 (AISI 304)
10 /8
1
110 40 540 W5 all metal parts made of stain-
less steel A4 - 1.4401/1.4571
12 112 42 11/4 542 (AISI 316/316Ti)
6 106A 44,5 13/4 644,5 weld plate phosphated,
W10 all other parts zinc plated
6,4 1/4 106,4A 48,3 11/2 648,3
STAUFF 1A

6
6

W11 rail nut untreated, all other


DIN 1

8 /16
5
108A 50,8 2 650,8 parts zinc plated
9,5 3/8 109,5A 57,2 21/4 757,2
10 /8
1
110A 60,3 2 760,3
STAUFF 7
DIN 7

12 112A 63,5 21/2 763,5


12,7 1/2 212,7 70 23/4 770
13,5 /4
1
213,5 73 21/2 773 *4
STAUFF 2

14 214 76,1 3 21/2 776,1 *5


DIN 2

15 215 88,9 3 888,9


8
8

16 /8
5
216 102 4 8102L
17,2 /8
3
217,2
18 218
19 /4
3
319
20 320
STAUFF 3
DIN 3

21,3 /2
1
321,3
22 /8
7
322
25 325
25,4 1 325,4
26,9 /4
3
426,9
28 428
4
4

30 430

TECHNICAL NOTES

SEE MATERIAL PROPERTIES ON PAGE 48. OTHER CLAMP BODY MATERIALS


*1 AND COLOURS ARE AVAILABLE UPON REQUEST.

AVAILABLE FOR STAUFF GROUP 1A TO 6 ONLY. (DIN GROUP 1 TO 6).


*2
AVAILABLE FOR STAUFF GROUP 1 TO 6 ONLY. (DIN GROUP 0 TO 6).
*3
NOMINAL BORE, EXCEPT DIN 2448.
*4
NOMINAL BORE, ONLY DIN 2448.
*5
INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS AND
*6 SPECIAL PROPERTY MATERIALS ARE AVAILABLE UPON REQUEST.

10
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 9

PIPE CLAMPS - STANDARD SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 1

SP 212,7 PP DP-AS M W10 SP 212,7 PP IS M W10 SP 212,7 PP LI M W10

2x Hexagon Head Bolt 2x Socket Cap Screw 2x Slotted Head Screw


Surface: W3 with washer with washer
Thread: metric Surface: W3 Surface: W3
Thread: metric Thread: metric
1x Cover Plate
Surface: W3 1x Clamp (two halves) 1x Clamp (two halves)
Material: Polypropylene Material: Polypropylene
1x Clamp (two halves) Design: profiled inside, Design: profiled inside,
Material: Polypropylene with tension with tension
Design: profiled inside, clearance clearance
with tension Group: STAUFF 2 Group: STAUFF 2
clearance DIN 2 DIN 2
Group: STAUFF 2 Pipe-O.D.12,7 mm Pipe-O.D.12,7 mm
DIN 2
Pipe-O.D.12,7 mm 1x Single Weld Plate 1x Single Weld Plate
Surface: W2 Surface: W2
1x Single Weld Plate Thread: metric Thread: metric
Surface: W2
Thread: metric

W10 is standard for W10 is standard for W10 is standard for


this type of installation. this type of installation. this type of installation.

SPV 212,7 PP DP-AS M W10 SPV 212,7 PP IS M W10 SPV 212,7 PP LI M W10
PLEASE TURN THE PAGE HERE

2x Hexagon Head Bolt 2x Socket Cap Screw 2x Slotted Head Screw


Surface: W3 with washer with washer
Thread: metric Surface: W3 Surface: W3
Thread: metric Thread: metric
1x Cover Plate
Surface: W3 1x Clamp (two halves) 1x Clamp (two halves)
Material: Polypropylene Material: Polypropylene
1x Clamp (two halves) Design: profiled inside, Design: profiled inside,
Material: Polypropylene with tension with tension
Design: profiled inside, clearance clearance
with tension Group: STAUFF 2 Group: STAUFF 2
clearance DIN 2 DIN 2
Group: STAUFF 2 Pipe-O.D.12,7 mm Pipe-O.D.12,7 mm
DIN 2
Pipe-O.D.12,7 mm 1x Elongated Weld Plate 1x Elongated Weld Plate
Surface: W2 Surface: W2
1x Elongated Weld Plate Thread: metric Thread: metric
Surface: W2
Thread: metric

W10 is standard for W10 is standard for W10 is standard for


this type of installation. this type of installation. this type of installation.

SM 212,7 PP DP-AS M W11 SM 212,7 PP IS M W11 SM 212,7 PP LI M W11

2x Hexagon Head Bolt 2x Socket Cap Screw 2x Slotted Head Screw


Surface: W3 with washer with washer
Thread: metric Surface: W3 Surface: W3
Thread: metric Thread: metric
1x Cover Plate
Surface: W3 1x Clamp (two halves) 1x Clamp (two halves)
Material: Polypropylene Material: Polypropylene
1x Clamp (two halves) Design: profiled inside, Design: profiled inside,
Material: Polypropylene with tension with tension
Design: profiled inside, clearance clearance
with tension Group: STAUFF 2 Group: STAUFF 2
clearance DIN 2 DIN 2
Group: STAUFF 2 Pipe-O.D.12,7 mm Pipe-O.D.12,7 mm
DIN 2
Pipe-O.D.12,7 mm 2x Hexagon Rail Nut 2x Hexagon Rail Nut
Surface: W1 Surface: W1
2x Hexagon Rail Nut Thread: metric Thread: metric
Surface: W1
Thread: metric

W11 is standard for W11 is standard for W11 is standard for


this type of installation. this type of installation. this type of installation.

11
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 10

PIPE CLAMPS - STANDARD SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 1

212,7 PP DP-AS M W3 212,7 PP IS M W3 212,7 PP LI M W3

2x Hexagon Head Bolt 2x Socket Cap Screw 2x Slotted Head Screw


Surface: W3 with washer with washer
Thread: metric Surface: W3 Surface: W3
Thread: metric Thread: metric
1x Cover Plate
Surface: W3 1x Clamp (two halves) 1x Clamp (two halves)
Material: Polypropylene Material: Polypropylene
1x Clamp (two halves) Design: profiled inside, Design: profiled inside,
Material: Polypropylene with tension with tension
Design: profiled inside, clearance clearance
with tension Group: STAUFF 2 Group: STAUFF 2
clearance DIN 2 DIN 2
Group: STAUFF 2 Pipe-O.D.12,7 mm Pipe-O.D.12,7 mm
DIN 2
Pipe-O.D.12,7 mm

W3 is standard for W3 is standard for W3 is standard for


this type of installation. this type of installation. this type of installation.

212,7 PP SIG-AF M W3 SP 106 PP DP-AS M W10 106 PP SIG-AF M W3

2x Stacking Bolt 1x Hexagon Head Bolt 1x Stacking Bolt


Surface: W3 Surface: W3 Surface: W3
Thread: metric Thread: metric Thread: metric
1x Safety Locking Plate
Surface: W3 1x Cover Plate 1x Safety Locking Plate
Surface: W3 Surface: W3
1x Clamp (two halves)
Material: Polypropylene 1x Clamp (two halves) 1x Clamp (two halves)
Design: profiled inside, Material: Polypropylene Material: Polypropylene
with tension Design: profiled inside, Design: profiled inside,
clearance with tension with tension
Group: STAUFF 2 clearance clearance
DIN 2 Group: STAUFF 1 Group: STAUFF 1
Pipe-O.D.12,7 mm DIN 0 DIN 0
Pipe-O.D.6 mm Pipe-O.D.6 mm
1x Single Weld Plate
Surface: W2
Thread: metric
W3 is standard for W10 is standard for W3 is standard for
this type of installation. this type of installation. this type of installation.

NOTES REGARDING THE USE OF


SP 212,7 PPH DP-AS M W10 THE CHANNEL RAIL ADAPTOR CRA
The CHANNEL RAIL ADAPTOR Type CRA is
2x Hexagon Head Bolt suitable for the following channel rails:
Surface: W3
Thread: metric
UNISTRUT-Rails
1x Cover Plate P 1000, P 1000 T, P 1000 V, P 1000 VT, P 1001
Surface: W3 P 2000, P 2000 T
P 3003, P 3003 T, P 3300 V, P 3300 VT, P 3301
1x Clamp (two halves) P 4000, P 4000 T
Material: Polypropylene
Design: smooth inside, P 5000, P 5000 T, P 5001, P 5500, P 5500 T, P 5501
without tension
clearance HALFEN-Rails
Group: STAUFF 2 HM 41/41
DIN 2 HZA 41/22
Pipe-O.D.12,7 mm
HZM 41/41
1x Single Weld Plate HZM 41/22
Surface: W2 HL 41/41, HL 41/B2
Thread: metric

W10 is standard for


this type of installation.

12
Prosp_Clamps.qxd 10.03.2006 13:33 Uhr Seite 11

PIPE CLAMPS - HEAVY SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 2

ALSO AVAILABLE CLAMP BODY WELD PLATE FOR WELD PLATE FOR
consisting of two SINGLE CLAMPS DOUBLE CLAMPS
Extensive range of special clamping systems and clamp halves SPAL SPAS
accessories, e.g. for noise and vibration reducing installation,
for electric applications and cables or for particular mounting
purposes see pages 28 to 31

Custom designed pipe clamps (machined and injection


moulding versions) according to customer`s specifications or
based on STAUFF developments see pages 32 to 33

MATERIAL & SURFACE FINISHING CODE SEE COMPONENT 3S-07S: W2 3S-07S: W2


(ALL DISPLAYED OPTIONS ARE STANDARD DELIVERY) PART IDENTIFICATION 8S-12S: W1 8S-12S: W1

ORDERING INFORMATION , SPAL SPAS

STAUFF GROUP
(SEE BELOW)
OUTSIDE
DIAMETERS
IN MM
MATERIAL
& DESIGN OF
CLAMP BODY

WELD PLATE FOR


SINGLE CLAMPS
SPAL

STAUFF GROUP

TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING

WELD PLATE FOR


DOUBLE CLAMPS
SPAS

STAUFF GROUP

TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
O.D. OF PIPE / O.D. OF PIPE / NOMINAL
STAUFF
GROUP

GROUP

TUBE / HOSE TUBE / HOSE BORE PIPE


DIN

IN MM IN INCH IN INCH
6 3006
6,4 1
/4 3006,4
8 5
/16 3008
9,5 3
/8 3009,5
10 /8
1
3010
12 3012
3S 1 12,7 1
/2 3012,7 SPAL 3S SPAS 3S
13,5 /4
1
3013,5
14 3014
15 3015
16 5
/8 3016
17,2 /8
3
3017,2
18 3018
19 3
/4 4019
20 4020
21,3 /2
1
4021,3
22 7
/8 4022
4S 2 25 4025 SPAL 4S SPAS 4S
25,4 1 4025,4
26,9 /4
3
4026,9
28 4028
30 4030
30 5030
32 11/4 5032
33,7 1 5033,7
5S 3 35 5035 SPAL 5S SPAS 5S
38 1 /2
1
5038
40 5040
42 11/4 5042
38 11/2 6038
42 11/4 6042
44,5 13/4 6044,5
48,3 11/2 6048,3
50,8 2 6050,8
6S 4 55 6055 SPAL 6S SPAS 6S
57 21/4 6057
60,3 2 6060,3
63,5 21/2 6063,5
65 6065
70 23/4 6070
65 7065
70 7070
73 27/8 21/2 except DIN 2448 7073
75 7075 SPAL 7S SPAS 7S
7S 5 76,1 3 21/2 7076,1
DIN 2448 only
80 7080
82,5 31/4 7082,5
88,9 31/2 3 7088,9
88,9 31/2 3 8088,9
100 8100
102 31/2 8102
8S 6 108 41/4 8108 SPAL 8S SPAS 8S
114 4 8114
127 5 8127
133 51/4 8133
133 51/4 9133
140 5 9140
152 6 9152 SPAL 9S SPAS 9S
9S 7 159 61/4 9159
165 61/2 9165
168 6 9168
168 6 10168
177,8 7 10177,8
10S 8 193,7 75/8 10193,7 SPAL 10S SPAS 10S
216 81/2 10216
219 8 10219
219 8 11219
11S 9 273 10 11273 SPAL 11S SPAS 11S
324 12 11324
12S 10 356 14 12356 SPAL 12S SPAS 12S
406 16 12406

13
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 12

PIPE CLAMPS - HEAVY SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 2

CHANNEL RAIL ELONGATED WELD COVER PLATE FOR COVER PLATE FOR HEXAGON SOCKET CAP STACKING
ADAPTOR PLATE FOR SINGLE SINGLE CLAMPS DOUBLE CLAMPS HEAD BOLT SCREW BOLT
CRA CLAMPS SPAL/DUEB DPAL DPAS AS IS AF

suitable for several DIN EN ISO DIN EN ISO 4762


types of channel rails, 4014 / 4017 (DIN 912)
see page 21 (DIN 931/933)

Group 3S - 6S Group 3S - 6S Group 3S - 10S

3S-07S: W2 3S-07S: W2 3S-07S: W2


W3 W1 W1 W2
8S-12S: W1 8S-12S: W1 8S-12S: W1
CRA SPAL/DUEB DPAL DPAS AS IS AF
CHANNEL-RAIL-
ADAPTOR CRA

STAUFF GROUP

TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING

ELONGATED
WELD PLATE FOR
SINGLE CLAMPS
SPAL/DUEB

STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING

COVER PLATE
FOR SINGLE
CLAMPS DPAL

STAUFF GROUP
MATERIAL &
SURFACE
FINISHING

COVER PLATE
FOR DOUBLE
CLAMPS DPAS

STAUFF GROUP
MATERIAL &
SURFACE
FINISHING

HEXAGON
HEAD BOLT AS

STAUFF GROUP

TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
SOCKET CAP
SCREW IS
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
STACKING
BOLT AF

STAUFF GROUP

TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
CRA 3S M SPAL/DUEB 3S DPAL 3S DPAS 3S AS 3S M IS 3S M AF 3S
for use with bolt M10 x 40 (M10 x 45) (M10 x 30)

CRA 4S M SPAL/DUEB 4S DPAL 4S DPAS 4S AS 4S M IS 4S M AF 4S


for use with bolt M10 x 55 (M10 x 60) (M10 x 40)

CRA 5S M SPAL/DUEB 5S DPAL 5S DPAS 5S AS 5S M IS 5S M AF 5S


for use with bolt M10 x 65 (M10 x 70) (M10 x 50)

CRA 6S M SPAL/DUEB 6S DPAL 6S DPAS 6S AS 6S M IS 6S M AF 6S


for use with bolt M12 x 100 (M12 x 100) (M12 x 80)

--- SPAL/DUEB 7S DPAL 7S DPAS 7S AS 7S M --- AF 7S


(M16 x 130)

--- SPAL/DUEB 8S DPAL 8S DPAS 8S AS 8S M --- AF 8S


(M20 x 190)

--- SPAL/DUEB 9S DPAL 9S DPAS 9S AS 9S M --- AF 9S


(M24 x 220)

--- SPAL/DUEB 10S DPAL 10S DPAS 10S AS 10S M --- AF 10S
(M30 x 300)

--- SPAL/DUEB 11S DPAL 11S DPAS 11S AS 11S M --- ---
(M30 x 450)

--- SPAL/DUEB 12S DPAL 12S DPAS 12S AS 12S M --- ---
(M30 x 560)

14
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 13

PIPE CLAMPS - HEAVY SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 2

SAFETY SAFETY MOUNTING MOUNTING COMPONENT PART IDENTIFICATION


WASHER LOCKING PLATE RAIL RAIL NUT FOR HEAVY SERIES CLAMP
SI SIP STSV GMV BODIES AND COMPONENTS

DIN 93 CLAMP BODY


for use with
HEXAGON MATERIAL DESIGN COLOUR CODE
HEAD BOLT Polypropylene profiled inside, green
AS with tension clearance PP
Polypropylene smooth inside, green
Group 3S - 10S up to Group 6S up to Group 6S without tension clearance PPH
Polyamide profiled inside, black
3S-07S: W2
W3 8S-10S: W1
W1 W3 with tension clearance PA
Polyamide smooth inside, black
SI SIP STSV GMV
without tension clearance PAH
Santoprene profiled inside, black
SA
SAFETY
WASHER SI
INNER
DIAMETER
MATERIAL &
SURFACE
FINISHING

SAFETY
LOCKING PLATE
SIP
STAUFF GROUP

MATERIAL &
SURFACE
FINISHING

MOUNTING
RAIL STSV

LENGTH OF
RAIL IN M
MATERIAL &
SURFACE
FINISHING

MOUNTING RAIL
NUT GMV
STAUFF GROUP
(3-5S OR 6S)
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
with tension clearance
Santoprene smooth inside, black
without tension clearance SAH
Aluminium profiled inside, aluminium
with tension clearance AL
PPH, PAH, SA and SAH are available up to STAUFF Group 6S only.
Alternative materials, designs and colours in addition to the above
stated standard are available upon request.
SI 10,5 SIP 3S

METAL PARTS

MATERIAL SURFACE FINISHING CODE


carbon steel St37 untreated
GMV 3-5S W1
carbon steel St37 phosphated
SI 10,5 SIP 4S W2
STSV carbon steel St37 zinc plated
available lengths: W3
1m and 2m stainless steel A2 - 1.4301 / 1.4305 (AISI 304)
W4
stainless steel A4 - 1.4401 / 1.4571 (AISI 316/316Ti)
SI 10,5 SIP 5S W5
Alternative materials and surface finishings in addition to the above
stated standard are available upon request

THREADED PARTS
SI 13 SIP 6S GMV 6S
TYPE OF THREAD CODE
Metric Thread
M
UNC Thread
U
SI 17 SIP 7S --- --- All threaded parts are available with Metric or UNC Thread on request.

SI 21 SIP 8S --- ---

SI 25 SIP 9S --- ---

SI 31 SIP 10S --- ---

SI 31 --- --- ---

SI 31 --- --- ---

15
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 14

PIPE CLAMPS - HEAVY SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 2

MATERIAL & SURFACE CLAMP BODY WELD PLATE FOR WELD PLATE FOR
FINISHING OF METAL consisting of two SINGLE CLAMPS DOUBLE CLAMPS
PARTS clamp halves SPAL SPAS
carbon steel St37,
untreated
W1 D1 D1

1
D
G G
carbon steel St37,
W2

H
H
phosphated

S
carbon steel St37,
W3

S
zinc plated

H
L1

S
stainless steel A2 - L1 L2
1.4301/1.4305 W4 L2
(AISI304) L2

B2
B1
stainless steel A4 -

B
1.4401/1.4571 W5 L1
(AISI316/316Ti)
MATERIAL & SURFACE SEE COMPONENT 3S-07S: W2 3S-07S: W2
FINISHING CODE PART IDENTIFICATION 8S-12S: W1 8S-12S: W1

Inside Surface
O.D. OF PIPE / L1
STAUFF
GROUP

GROUP

TUBE / HOSE profiled smooth


D1 L2 Width
DIN

IN MM PP/PA AL H S H L1 L2 B S H G D1 L1 L2 B1 B2 S H G D1
6
6,4
8
9,5
10
12
3S 1 12,7 55 56 33 32 0,6 30,5 30,5 74 33 30 8 8 M10 18 74 33 60 30,5 8 8 M10 18
min.
13,5
14
15
16
17,2
18
19
20
21,3
22
4S 2 25 70 70 45 48 0,6 46,5 30,5 86 45 30 8 8 M10 18 86 45 60 30,5 8 8 M10 18
25,4 min.
26,9
28
30
30
32
33,7
5S 3 35 85 85 60 60 0,6 58 30,5 100 60 30 8 8 M10 18 100 60 60 30,5 8 8 M10 18
38 min.
40
42
38
42
44,5
48,3
50,8
6S 4 55 115 120 90 89 2 87 45 140 90 45 10 8 M12 20 140 90 90 46 10 8 M12 20
57 min.
60,3
63,5
65
70
65
70
73
75
7S 5 76,1 152 150 122 120 2 60 180 122 60 10 12 M16 24 180 122 120 61 10 12 M16 24
80 min.
82,5
88,9
88,9
100
102
8S 6 108
206 208 168 168 2 80 226 168 80 15 18 M20 30 226 168 160 81 15 18 M20 30
114
min.
127
133
133
140
152 251 255 205 200 3 91 270 205 90 15 21 M24 35 270 205 180 91 15 21 M24 35
9S 7 159 min.
165
168
168
177,8
10S 8 193,7 336 326 265 270 3 120 340 265 120 25 21 M30 45 340 265 240 121 25 21 M30 45
216 min.
219
219
11S 9 273 470 470 395 410 8 162 520 395 160 30 38 M30 50 520 395 324 166 30 38 M30 50
324 min.
356 630 630 534 530 20 182 680 534 180 30 38 M30 50 680 534 364 186 30 38 M30 50
12S 10
406 min.

16
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 15

PIPE CLAMPS - HEAVY SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 2

CHANNEL RAIL ELONGATED WELD PLATE FOR COVER PLATE FOR COVER PLATE FOR
ADAPTOR SINGLE CLAMPS SINGLE CLAMPS DOUBLE CLAMPS
CRA SPAL/DUEB DPAL DPAS
G
D1 D
G
D2 D

H
H2
H1

S
L1

S
L1 L2
L3 L1
L2 L2
B

B2
B1
B
B
L
Group 3S - 6S

3S-07S: W2 3S-07S: W2 3S-07S: W2


W3 8S-12S: W1 8S-12S: W1 8S-12S: W1

G L B H1 H2 L1 L2 L3 B S H G D1 D2 L1 L2 B S D L1 L2 B1 B2 S D

113 33 85 30 8 8 M10 18 13 55 33 30 8 11 55 33 60 30 8 11
PLEASE TURN THE PAGE HERE

125 45 97 30 8 8 M10 18 13 70 45 30 8 11 70 45 60 30 8 11

M10 38 22 18,5 27,5 140 60 112 30 8 8 M10 18 13 83 60 30 8 11 83 60 60 30 8 11

M12 45 25 17 27,5 187 90 155 45 10 8 M12 20 16 115 90 45 10 14 116 90 90 46 10 14

--- 238 122 198 60 10 12 M16 24 21 152 122 60 10 19 153 122 120 61 10 19

--- 309 168 259 80 15 18 M20 30 26 206 168 80 15 22 206 168 160 81 15 22

--- 370 205 310 90 15 21 M24 35 31 251 205 90 15 26 251 205 180 91 15 26

--- 440 265 380 120 25 21 M30 45 31 320 265 120 25 35 320 265 240 120 25 35

--- 590 395 530 160 30 38 M30 50 31 470 395 160 30 35 470 395 321 166 30 35

--- 750 534 690 180 30 38 M30 50 31 630 534 180 30 35 630 534 361 186 30 35

17
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 16

PIPE CLAMPS - HEAVY SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 2

HEXAGON SOCKET CAP STACKING SAFETY SAFETY MOUNTING MOUNTING


HEAD BOLT SCREW BOLT WASHER LOCKING PLATE RAIL RAIL NUT
AS IS AF SI SIP STSV GMV

DIN EN ISO DIN EN ISO 4762 DIN 93


4014 / 4017 (DIN 912)
D1
(DIN 931/933) SW
for use with G
G HEXAGON

H2
HEAD BOLT

H1
AS

S
L1 B1

L1

H3
D2
L

L2
L2 B2

S
B2
B1
D
L3

H
G G G
Group 3S - 6S Group 3S - 10S Group 3S - 10S up to Group 6S up to Group 6S

3S-07S: W2
W1 W1 W2 W3 W1 W3
8S-10S: W1

GxL GxL G L1 L2 L3 SW D L1 L2 B1 B2 S B1 B2 H S D1 D2 H1 H2 H3 G

M10 x 45 M10 x 30 M10 49 25 15 15 10,5 57 13 30 15,2 8


min.

M
M10 x 60 M10 x 40 M10 65 40 15 15 10,5 70 26 30 15,2 8 40 13 22 5 17,8 24 21 7,6 7,4 10
min.

M10 x 70 M10 x 50 M10 77 51 15 15 10,5 85 40 30 15,2 8


min.

M
M12 x 100 M12 x 80 M12 110 82 18 17 13,0 116 68 45 17,2 10 19,8 24 23 8,8 8,2 12
min.

--- ---
M16 x 130 --- M16 144 110 24 21 17,0 153 96 60 22 10
min.

M20 x 190 --- M20 200 150 30 27 21,0 206 130 80 28 15 --- ---
min.

M24 x 220 --- M24 240 180 50 30 25,0 251 166 90 31 15 --- ---
min.

M30 x 300 --- M30 331 256 62 46 31,0 317 205 120 49 25 --- ---
min.

M30 x 450 --- --- 31,0 --- --- ---

M30 x 560 --- --- 31,0 --- --- ---

18
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 17

PIPE CLAMPS - HEAVY SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 2

, - W


TYPE OF
INSTALLATION MATERIAL & DESIGN
OF CLAMP BODY *1 MOUNTING & FITTING
COMBINATION ASSEMBLING &
PACKAGING

no code without mounting plate, PP Polypropylene, profiled inside, DPAL - AS Single Cover Plate / no code components supplied
rail adaptor or rail nuts with tension clearance Hexagon Head Bolt separately (standard)
SPAL Weld Plate for
Single Clamps
PPH * 2 Polypropylene, smooth inside,
without tension clearance
DPAS - AS Double Cover Plate /
Hexagon Head Bolt A assembled (optional)

SPAS Weld Plate for PA Polyamide, profiled inside, DPAL - IS Single Cover Plate /
Double Clamps with tension clearance Socket Cap Screw K packed in kits (optional)

SPAL/DUEB Elongated Weld Plate PAH 2 Polyamide,* smooth inside,


IS *2 Socket Cap Screw
for Single Clamps without tension clearance

CRA Channel Rail Adaptor SA 2 Santoprene,


* profiled inside,
with tension clearance
SIP - AF *4 Safety Locking Plate /
Stacking Bolt
*2*3 Santoprene, smooth inside,
GMV 2 Mounting Rail Nut 2
*
SAH without tension clearance
* Aluminium, profiled inside,
AL with tension clearance


STAUFF GROUP &
SIZE OF CLAMP BODY STAUFF GROUP &
SIZE OF CLAMP BODY TYPE OF
THREAD MATERIAL & SURFACE
FINISHING OF
CONTINUATION METAL PARTS *7
Tube O.D.

Tube O.D.

Tube O.D.

Tube O.D.
Bore Pipe

Bore Pipe

Material Code Material Code M Metric Thread W1


Nominal

Nominal

all parts are untreated


in inch

in inch
Group

Group
in mm

in mm

Clamp Body Clamp Body


(both halves) (both halves) U UNC Thread W2 all parts are phosphated
6 3006 60,3 2 6060,3
6,4 /4
1
3006,4 63,5 21/2 6063,5 W3 all parts are zinc plated
6S
4

8 /16
5
3008 65 6065 all metal parts made of stain-
9,5 /8
3
3009,5 70 6070
W4 less steel A2 - 1.4301/1.4305
10 1
/8 3010 65 7065 (AISI 304)
STAUFF 3S

12 3012 70 7070 all metal parts made of stain-


W5
DIN 1

STAUFF 7S

less steel A4 - 1.4401/1.4571


12,7 /2
1
3012,7 73 27/8 21/2 7073 *5
(AISI 316/316Ti)
DIN 5

13,5 1
/4 3013,5 75 7075
14
15
3014
3015
76,1
80
3 2 /2 7076,1
1

7080
*6
W10 weld plate phosphated,
all other parts zinc plated
16 /8
5
3016 82,5 3 /4
1
7082,5 W12 weld plate and cover
17,2 3
/8 3017,2 88,9 3 7088,9 plate phosphated, bolts
88,9 3 8088,9 untreated
18 3018
19 /4
3
4019 100 8100 W13 rail nut zinc plated, cover
STAUFF 8S

20 4020 102 3 /2 8102


1 plate phosphated, bolts
DIN 6

untreated
21,3 1
/2 4021,3 108 4 /4
1
8108
STAUFF 4S

22 /8
7
4022 114 4 8114 W15 weld plate and cover
DIN 2

25 4025 127 5 8127 plate phosphated, bolts


zinc plated
25,4 1 4025,4 133 51/4 8133
26,9 3
/4 4026,9 133 51/4 9133 W16 rail nut zinc plated, cover
plate phosphated, bolts
STAUFF 9S

28 4028 140 5 9140 zinc plated


DIN 7

30 4030 152 6 9152


30 5030 159 61/4 9159 W17 safety locking plate
phosphated, stacking
32 11/4 5032 165 61/2 9165
STAUFF 5S

bolts zinc plated


33,7 1 5033,7 168 6 9168
DIN 3

168 6 10168 W18 safety locking plate


35 5035 untreated, stacking
38 11/2 5038 177,8 7 10177,8 bolts phosphated
10S

40 5040 193,7 75/8 10193,7


8

W19 cover plate phosphated,


42 11/4 5042 216 81/2 10216 bolts untreated
38 11/2 6038 219 8 10219
42 11/4 6042 219 8 11219
STAUFF 6S

11S

273 10 11273
9

44,5 13/4 6044,5


DIN 4

48,3 11/2 6048,3 324 12 11324


50,8 2 6050,8 356 14 12356
12S
10

55 6055 406 16 12406


57 21/4 6057

TECHNICAL NOTES

SEE MATERIAL PROPERTIES ON PAGE 48. OTHER CLAMP BODY MATERIALS


*1 AND COLOURS ARE AVAILABLE UPON REQUEST.

AVAILABLE FOR STAUFF GROUP 3S TO 6S ONLY (DIN GROUPS 1 TO 4).


*2
SPECIAL BOLT LENGTHS REQUIRED. SUPPLIED WHEN ORDERED AS KITS.
*3
AVAILABLE FOR STAUFF GROUP 3S TO 10S ONLY (DIN GROUPS 1 TO 8).
*4
NOMINAL BORE, EXCEPT DIN 2448.
*5
NOMINAL BORE, ONLY DIN 2448.
*6
INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS AND
*7 SPECIAL PROPERTY MATERIALS ARE AVAILABLE UPON REQUEST.

19 19
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 18

PIPE CLAMPS - HEAVY SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 2

SPAL 3006 PP DPAL-AS M W12 SPAS 3006 PP DPAS-AS M W12

2x Hexagon Head Bolt 4x Hexagon Head Bolt


Surface: W1, untreated Surface: W1, untreated
Thread: metric Thread: metric

1x Cover Plate for Single Clamps 1x Cover Plate for Double Clamps
Surface: W2, phosphated Surface: W2, phosphated

1x Clamp (two halves) 2x Clamp (four halves)


Material: Polypropylene Material: Polypropylene
Design: profiled inside, Design: profiled inside,
with tension with tension
clearance clearance
Group: STAUFF 3S / DIN 1 Group: STAUFF 3S / DIN 1
Pipe-O.D. 6 mm Pipe-O.D. 6 mm

1x Weld Plate for Single Clamps


Surface: W2, phosphated 1x Weld Plate for Double Clamps
Thread: metric Surface: W2, phosphated
Thread: metric

W12 (up to Group 7S) or W1 W12 (up to Group 7S) or W1


(Group 8S to 12S) are standards (Group 8S to 12S) are standards
for this type of installation. for this type of installation.

SPAL/DUEB 3006 PP DPAL-AS M W12 SPAL 3006 PP IS M W12

2x Hexagon Head Bolt 2x Socket Cap Screw


Surface: W1, untreated Surface: W1, untreated
Thread: metric Thread: metric

1x Cover Plate for Single Clamps 1x Clamp (two halves)


Surface: W2, phosphated Material: Polypropylene
Design: profiled inside,
1x Clamp (two halves) with tension
Material: Polypropylene clearance
Design: profiled inside, Group: STAUFF 3S / DIN 1
with tension Pipe-O.D. 6 mm
clearance
Group: STAUFF 3S / DIN 1 1x Weld Plate for Single Clamps
Pipe-O.D. 6 mm Surface: W2, phosphated
Thread: metric
1x Elongated Weld Plate for
Single Clamps
Surface: W2, phosphated
Thread: metric

W12 (up to Group 7S) or W1 W12 (up to Group 6S) is standard


(Group 8S to 12S) are standards for this type of installation.
for this type of installation.

20
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 19

PIPE CLAMPS - HEAVY SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 2

3006 PP SIP-AF M W2 GMV 3006 PP DPAL-AS M W13

2x Stacking Bolt
Surface: W2, phosphated 2x Hexagon Head Bolt
Thread: metric Surface: W1, untreated
Thread: metric
1x Safety Locking plate
Surface: W2, phosphated 1x Cover Plate for Single Clamps
Surface: W2, phosphated
1x Clamp (two halves)
Material: Polypropylene 1x Clamp (two halves)
Design: profiled inside, Material: Polypropylene
with tension Design: profiled inside,
clearance with tension
Group: STAUFF 3S / DIN 1 clearance
Pipe-O.D. 6 mm Group: STAUFF 3S / DIN 1
Pipe-O.D. 6 mm

2x Mounting Rail Nut


Surface: W3, zinc plated
Thread: metric

W2 (up to Group 7S) or W18 W13 (up to Group 6S) is standard


(Group 8S to 10S) are standards for this type of installation. This
for this type of installation. combination is available up to
Group 6S only.

NOTES REGARDING THE USE OF


THE CHANNEL RAIL ADAPTOR CRA
SPAL 3006 PPH DPAL-AS M W12
The CHANNEL RAIL ADAPTOR Type CRA is
suitable for the following channel rails:

UNISTRUT-Rails
2x Hexagon Head Bolt P 1000, P 1000 T, P 1000 V, P 1000 VT, P 1001
Surface: W1, untreated P 2000, P 2000 T
Thread: metric P 3003, P 3003 T, P 3300 V, P 3300 VT, P 3301
P 4000, P 4000 T
1x Cover Plate for Single Clamps P 5000, P 5000 T, P 5001, P 5500, P 5500 T, P 5501
Surface: W2, phosphated
HALFEN-Rails
1x Clamp (two halves) HM 41/41
Material: Polypropylene HZA 41/22
Design: smooth inside, HZM 41/41
without tension HZM 41/22
clearance HL 41/41, HL 41/B2
Group: STAUFF 3S / DIN 1
Pipe-O.D. 6 mm

1x Weld Plate for Single Clamps


Surface: W2, phosphated
Thread: metric

W12 (up to Group 7S) or W1


(Group 8S to 12S) are standards
for this type of installation.

21
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 20

PIPE CLAMPS - TWIN SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 3

ALSO AVAILABLE CLAMP BODY SINGLE GROUP WELD CHANNEL RAIL


consisting of two WELD PLATE PLATE ADAPTOR
Extensive range of special clamping systems and clamp halves SP RAP CRA
accessories, e.g. for noise and vibration reducing installation,
for electric applications and cables or for particular mounting suitable for several
types of channel rails,
purposes see page 27

see pages 28 to 31

Custom designed pipe clamps (machined and injection


moulding versions) according to customer`s specifications or
based on STAUFF developments

see pages 32 to 33

MATERIAL & SURFACE FINISHING CODE SEE COMPONENT


(ALL DISPLAYED OPTIONS ARE STANDARD DELIVERY) PART IDENTIFICATION W2 W1 W3

ORDERING INFORMATION , / , SP RAP // CRA


OUTSIDE DIAMETER

OUTSIDE DIAMETER

STAUFF GROUP

OUTSIDE DIAMETERS
OF BOTH PIPES IN MM

SINGLE WELD
PLATE SP

STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
MATERIAL & DESIGN OF
CLAMP BODY

FINISHING

GROUP WELD
PLATE RAP

STAUFF GROUP
PIPE CENTER SPACING
NUMBER OF CLAMPS
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

CHANNEL RAIL
ADAPTOR CRA

STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
PIPE / TUBE / HOSE

PIPE / TUBE / HOSE

NOMINAL BORE
STAUFF GROUP

DIN GROUP

IN INCH
IN INCH
IN MM

PIPE

6 106/06
6,4 1
/4 106,4/06,4
8 5
/16 108/08 SP 1D RAP 1D/40/5 CRA 1D M
1D 1 for use with bolt M6 x 35
9,5 3
/8 109,5/09,5
10 1
/8 110/10
12 112/12
12,7 1
/2 212,7/12,7
13,5 1
/4 213,5/13,5
14 214/14
SP 2D RAP 2D/58/5 CRA 2D M
2D 2 15 215/15 for use with bolt M8 x 35
16 5
/8 216/16
17,2 3
/8 217,2/17,2
18 218/18
19 3
/4 319/19
20 320/20
21,3 1
/2 321,3/21,3 CRA 3D M
3D 3 SP 3D RAP 3D/72/5
22 7
/8 322/22 for use with bolt M8 x 45

25 325/25
25,4 1 325,4/25,4
26,9 3
/4 426,9/26,9
SP 4D RAP 4D/90/5 CRA 4D M
4D 4 28 428/28 for use with bolt M8 x 50
30 430/30
32 532/32
33,7 533,7/33,7
35 535/35 CRA 5D M
5D 5 SP 5D RAP 5D/112/5
for use with bolt M8 x 60
38 538/38
40 540/40
42 542/42

COMPONENT PART IDENTIFICATION FOR TWIN SERIES CLAMP BODIES AND COMPONENTS

CLAMP BODY

MATERIAL DESIGN COLOUR CODE MATERIAL DESIGN COLOUR CODE


Polypropylene profiled inside, green Polyamide profiled inside, black
with tension clearance PP with tension clearance PA
Polypropylene smooth inside, green Polyamide smooth inside, black
without tension clearance PPH without tension clearance PAH
Alternative materials, designs and colours in addition to the above stated standard are available upon request.

22
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 21

PIPE CLAMPS - TWIN SERIES ORDER CODES - COMPONENTS

according to DIN 3015, Part 3

COVER HEXAGON STACKING SAFETY SAFETY MOUNTING HEXAGON


PLATE HEAD BOLT BOLT LOCKING PLATE LOCKING PLATE RAIL RAIL NUT
GD AS AF SI SIV TS SM

DIN EN ISO for multi-level


4014 / 4017 assembly, prevents
(DIN 931/933) upper clamp from
turning
SM 1-8/1D

Group 1D - 3D SM 2-5D

W3 W3 W3 W3 W3 W1 W1 / W3

GD AS AF SI SIV TS - SM
COVER
PLATE GD

STAUFF GROUP

FINISHING

HEXAGON
HEAD BOLT AS

MATERIAL & SURFACE

MATERIAL & SURFACE


MATERIAL & SURFACE

TYPE OF THREAD

FINISHING

SAFETY LOCKING
STAUFF GROUP

STACKING
BOLT AF

STAUFF GROUP
TYPE OF THREAD

FINISHING

PLATE SI

STAUFF GROUP
(1D OR 2-5D ONLY)
MATERIAL & SURFACE
FINISHING

SAFETY LOCKING
PLATE SIV

MATERIAL & SURFACE


FINISHING

MOUNTING
RAIL TS
HEIGHT OF RAIL IN MM

LENGTH OF RAIL IN M
MATERIAL & SURFACE

TYPE OF THREAD
MATERIAL & SURFACE
STAUFF GROUP
(1D OR 2-3D ONLY)

FINISHING

HEXAGON
RAIL NUT SM
STAUFF GROUP
(1-8/1D OR 2-5D ONLY)

FINISHING
GD 1D AS 1D M AF 1D SI 1D SIV 1D SM 1-8/1D W1
(M6 x 35)

GD 2D AS 2D M AF 2D
(M8 x 35)

SIV 2-3D TS -
available heigths:
11, 14 and 30 mm

available lengths:
1m and 2 m
GD 3D AS 3D M AF 3D
(M8 x 45)
SI 2-5D SM 2-5D W3

GD 4D AS 4D M AF 4D ---
(M8 x 50)

GD 5D AS 5D M AF 5D ---
(M8 x 60)

COMPONENT PART IDENTIFICATION FOR TWIN SERIES CLAMP BODIES AND COMPONENTS
Alternative materials and surface finishings in addition to
METAL PARTS the below stated standard are available upon request THREADED PARTS

MATERIAL SURFACE FINISHING CODE TYPE OF THREAD CODE


carbon steel St37 untreated W1 Metric Thread
carbon steel St37 phosphated W2 M
carbon steel St37 zinc plated W3 UNC Thread
stainless steel A2 - 1.4301/1.4305 (AISI 304) W4 U
stainless steel A4 - 1.4401/1.4571 (AISI 316/316Ti) W5 All threaded parts are available with Metric or UNC Thread on request.

23
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 22

PIPE CLAMPS - TWIN SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 3

MATERIAL & SURFACE CLAMP BODY SINGLE GROUP WELD CHANNEL RAIL
FINISHING OF METAL consisting of two clamp WELD PLATE PLATE ADAPTOR
PARTS halves SP RAP CRA

carbon steel St37,


untreated W1
carbon steel St37,
phosphated W2
carbon steel St37,
zinc plated W3
stainless steel A2 -
1.4301/1.4305 W4
(AISI304)

L1
L2
stainless steel A4 -
1.4401/1.4571 W5 G
(AISI316/316Ti)
D

L2
G

H2
L1

H1
G
Alternative materials and

L
L2
surface finishings in addition

L3
S

to the above stated standard


H

are available upon request.

B
S B S B
D
1

H
D

H L
2

MATERIAL & SURFACE SEE COMPONENT


FINISHING CODE PART IDENTIFICATION W2 W1 W3
OUTSIDE DIAMETER
PIPE / TUBE / HOSE

D1 / D2 IN MM
STAUFF GROUP

DIN GROUP

Inside Surface
profiled smooth

L1 L2 H S H Width L B S H D G L1 L2 L3 B S H D G G L B H1 H2
6
6,4
8 36 20 27 0,6 26,5 30 37 30 3 6,5 12 M6 196 40 18 30 3 6,5 12 M6 M6 40 16 13 20,5
1D 1 min.
9,5
10
12
12,7
13,5
14
53 29 27 0,7 26,5 30 55 30 5 6 14 M8 288 58 28 30 5 6 14 M8
2D 2 15 min.
16
17,2
M8 38 53 18,5 27,5
18
19
20
21,3 67 36 37 0,7 36,5 30 70 30 5 6 14 M8 358 72 35 30 5 6 14 M8
3D 3 min.
22
25
25,4
26,9
4D 4 28 80 45 40 0,7 38 30 85 30 5 6 14 M8 445 90 42 30 5 6 14 M8
min.
30
32
M8 38 80 18,5 27,5
33,7
35
5D 5 106 56 53 0,7 52 30 110 30 5 6 14 M8 558 112 55 30 5 6 14 M8
38 min.
40
42

24
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 23

PIPE CLAMPS - TWIN SERIES DIMENSIONS - COMPONENTS

according to DIN 3015, Part 3

COVER HEXAGON STACKING SAFETY SAFETY MOUNTING HEXAGON


PLATE HEAD BOLT BOLT LOCKING PLATE LOCKING PLATE RAIL RAIL NUT
GD AS AF SI SIV TS SM

DIN EN ISO for multi-level


4014 / 4017 assembly, prevents
G
S (DIN 931/933) upper clamp from
turning

B1
B
D

B2

S
D

11

H1
TS 11

H2
L
B1
B2 SM 1-8/1D
H

S
14
G SW TS 14

H
S
D
B2 B1
L

L B2

S
H1
L1

B2
L2

H2
L

B1

30
L3

B1
G B
B G G L TS 30
Group 1D - 3D SM 2-5D

W3 W3 W3 W3 W3 W1 W1/W3

Nominal
L B H S D GxL G L1 L2 L3 SW L B1 B2 S L B1 B2 S H Size B1 B2 S L B H1 H2 D G

34 30 7 3 7 M6 x 35 M6 34 20 12 11 27 22 11,2 0,5 27 28 11,1 1 7

25,5
10,2
13,5

M6
5,5
12
min.

52 30 7 3 9 M8 x 35 M8 33 20 12 12 27 22 12,2 0,5 45 28 12,1 1 7


min.

TS 11
TS 14
28 11 2
TS 30
65 30 7 3 9 M8 x 45 M8 44 29 12 12 27 22 12,2 0,5 45 28 12,1 1 7
min.
25,5
10,4

M8
13

14
5

79 30 7 3 9 M8 x 50 M8 49 34 12 12 27 22 12,2 0,5 ---


min.

102 30 7 3 9 M8 x 60 M8 61 46 12 12 27 22 12,2 0,5 ---


min.

25
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 24

PIPE CLAMPS - TWIN SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 3

,/ , - W


TYPE OF
INSTALLATION MATERIAL & DESIGN
OF CLAMP BODY *1 MOUNTING & FITTING
COMBINATION ASSEMBLING &
PACKAGING

no code without mounting plate, PP Polypropylene, profiled inside, GD - AS Cover Plate / no code components supplied
rail adaptor or rail nuts with tension clearance Hexagon Head Bolt separately (standard)
PPH Polypropylene, smooth inside, SI - AF Safety Locking Plate /
SP Single Weld Plate without tension clearance Stacking Bolt A assembled (optional)

PA Polyamide, profiled inside,


RAP Group Weld Plate with tension clearance K packed in kits (optional)

CRA Channel Rail Adaptor PAH Polyamide, smooth inside,


without tension clearance
SM Hexagon Rail Nut


STAUFF GROUP &
SIZE OF CLAMP TYPE OF
THREAD MATERIAL & SURFACE
FINISHING OF
BODY *3 METAL PARTS *2
Tube O.D.

Tube O.D.

Bore Pipe

Material Code M Metric Thread W1


Nominal

all parts are untreated


in inch
Group

in mm

Clamp Body
(both halves) U UNC Thread W2 all parts are phosphated
6 106/06
W3 all parts are zinc plated
6,4 1/4 106,4/06,4
STAUFF 1D

W4 all metal parts made of stain-


8 /16
5
108/08
DIN 1

less steel A2 - 1.4301/1.4305


9,5 3/8 109,5/09,5 (AISI 304)
10 /8
1
110/10 W5 all metal parts made of stain-
less steel A4 - 1.4401/1.4571
12 112/12 (AISI 316/316Ti)
12,7 1/2 212,7/12,7 weld plate phosphated,
W10 all other parts zinc plated
13,5 /4
1
213,5/13,5
STAUFF 2D

W11 rail nut untreated, all other


DIN 2

14 214/14 parts zinc plated


15 215/15
16 /8
5
216/16
17,2 /8
3
217,2/17,2
18 218/18
19 /4
3
319/19
STAUFF 3D

20 320/20
DIN 3

21,3 /2
1
321,3/21,3
22 /8
7
322/22
25 325/25
25,4 1 325,4/25,4
26,9 /4
3
426,9/26,9
4D

28 428/28
4

30 430/30
32 532/32
33,7 533,7/33,7
STAUFF 5D
DIN 5

35 535/35
38 538/38
40 540/40
42 542/42

TECHNICAL NOTES

SEE MATERIAL PROPERTIES ON PAGE 48. OTHER CLAMP BODY MATERIALS


*1 AND COLOURS ARE AVAILABLE UPON REQUEST.

INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS AND


*2 SPECIAL PROPERTY MATERIALS ARE AVAILABLE UPON REQUEST.

TWIN CLAMPS WITH DIFFERENT OUTSIDE DIAMETERS ARE ALSO AVAILABLE


*3 ON REQUEST.

26
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 25

PIPE CLAMPS - TWIN SERIES ORDER CODES - COMPLETE CLAMPS

according to DIN 3015, Part 3

SP 106/06 PP GD-AS M W10 106/06 PP GD-AS M W3


1x Hexagon Head Bolt
Surface: W3, zinc plated 1x Hexagon Head Bolt
Thread: metric Surface: W3, zinc plated
Thread: metric
1x Cover Plate
Surface: W3, zinc plated 1x Cover Plate
Surface: W3, zinc plated
1x Clamp (two halves)
Material: Polypropylene 1x Clamp (two halves)
Design: profiled inside, Material: Polypropylene
with tension Design: profiled inside,
clearance with tension
Group: STAUFF 1D / DIN 1 clearance
Pipe-O.D. both 6 mm Group: STAUFF 1D / DIN 1
Pipe-O.D. both 6 mm
1x Weld Plate
Surface: W2, phosphated
Thread: metric

W10 is standard for this W3 is standard for this


type of installation. type of installation.

SM 106/06 PP GD-AS M W11 106/06 PP SI-AF M W3


1x Hexagon Head Bolt 1x Safety Locking Plate
Surface: W3, zinc plated Surface: W3, zinc plated
Thread: metric
1x Stacking Bolt
1x Cover Plate Surface: W3, zinc plated
Surface: W3, zinc plated Thread: metric

1x Clamp (two halves) 1x Clamp (two halves)


Material: Polypropylene Material: Polypropylene
Design: profiled inside, Design: profiled inside,
with tension with tension
clearance clearance
Group: STAUFF 1D / DIN 1 Group: STAUFF 1D / DIN 1
Pipe-O.D. both 6 mm Pipe-O.D. both 6 mm

1x Mounting Rail Nut


Surface: W1, untreated
Thread: metric

W11 (Group 1D) or W3 (Group W3 is standard for this


2D-5D) are standards for this type of installation.
type of installation.

SP 106/06 PPH GD-AS M W10 NOTES REGARDING THE USE OF


THE CHANNEL RAIL ADAPTOR CRA
1x Hexagon Head Bolt
Surface: W3, zinc plated
Thread: metric The CHANNEL RAIL ADAPTOR Type CRA is
suitable for the following channel rails:
1x Cover Plate
Surface: W3, zinc plated UNISTRUT-Rails
P 1000, P 1000 T, P 1000 V, P 1000 VT, P 1001
1x Clamp (two halves) P 2000, P 2000 T
Material: Polypropylene P 3003, P 3003 T, P 3300 V, P 3300 VT, P 3301
Design: smooth inside, P 4000, P 4000 T
without tension P 5000, P 5000 T, P 5001, P 5500, P 5500 T, P 5501
clearance
Group: STAUFF 1D / DIN 1 HALFEN-Rails
Pipe-O.D. both 6 mm HM 41/41
HZA 41/22
1x Weld Plate HZM 41/41
Surface: W2, phosphated HZM 41/22
Thread: metric HL 41/41, HL 41/B2

W10 is standard for this


type of installation.

27
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 26

PIPE CLAMPS SPECIAL CLAMPS / ACCESSORIES

RI-CLAMPS (Pipe Clamps with Rubber Insert)

STANDARD SERIES HEAVY SERIES

Clamp Body Rubber Insert Clamp Body Rubber Insert

D D
D1 D1

Pipe-O.D. Order Code Pipe-O.D. Order Code


STAUFF DIN STAUFF DIN
Group Group D D1 Rubber Clamp Rubber Insert + Group Group D D1 Rubber Clamp Rubber Insert +
[mm] [mm] Insert Body Clamp Body [mm] [mm] Insert Body Clamp Body
6 RI 406 4 xxR 406 xxR 06 RI 4006 4S xxR 4006 xxR
8 RI 408 4 xxR 408 xxR 08 RI 4008 4S xxR 4008 xxR
10 RI 410 4 xxR 410 xxR 10 RI 4010 4S xxR 4010 xxR
12 RI 412 4 xxR 412 xxR 12 RI 4012 4S xxR 4012 xxR
12,7 RI 412,7 4 xxR 412,7 xxR 12,7 RI 4012,7 4S xxR 4012,7 xxR
4 4 14 25 RI 414 4 xxR 414 xxR 4S 2 14 25 RI 4014 4S xxR 4014 xxR
15 RI 415 4 xxR 415 xxR 15 RI 4015 4S xxR 4015 xxR
16 RI 416 4 xxR 416 xxR 16 RI 4016 4S xxR 4016 xxR
17,2 RI 417,2 4 xxR 417,2 xxR 17,2 RI 4017,2 4S xxR 4017,2 xxR
18 RI 418 4 xxR 418 xxR 18 RI 4018 4S xxR 4018 xxR
19 RI 419 4 xxR 419 xxR 19 RI 4019 4S xxR 4019 xxR
20 RI 620 6 xxR 620 xxR 20 RI 5020 5S xxR 5020 xxR
21,3 RI 621,3 6 xxR 621,3 xxR 21,3 RI 5021,3 5S xxR 5021,3 xxR
22 RI 622 6 xxR 622 xxR 22 RI 5022 5S xxR 5022 xxR
25 RI 625 6 xxR 625 xxR 25 RI 5025 5S xxR 5025 xxR
6 6 38,0 5S 3 38
26,9 RI 626,9 6 xxR 626,9 xxR 26,9 RI 5026,9 5S xxR 5026,9 xxR
28 RI 628 6 xxR 628 xxR 28 RI 5028 5S xxR 5028 xxR
30 RI 630 6 xxR 630 xxR 30 RI 5030 5S xxR 5030 xxR
32 RI 632 6 xxR 632 xxR 32 RI 5032 5S xxR 5032 xxR
Other diameters are availabe on request. 32 RI 6032 6S xxR 6032 xxR
33,7 RI 6033,7 6S xxR 6033,7 xxR
35 RI 6035 6S xxR 6035 xxR
38,7 RI 6038,7 6S xxR 6038,7 xxR
40 RI 6040 6S xxR 6040 xxR
6S 4 42 64 RI 6042 6S xxR 6042 xxR
45,5 RI 6045,5 6S xxR 6045,5 xxR
48 RI 6048 6S xxR 6048 xxR
Clamp Body Material XX 51 RI 6051 6S xxR 6051 xxR
53,4 RI 6053,4 6S xxR 6053,4 xxR
Polypropylene PP 56,4 RI 6056,4 6S xxR 6056,4 xxR
Polyamide PA 55 RI 7055 7S xxR 7055 xxR
57 RI 7057 7S xxR 7057 xxR
60 RI 7060 7S xxR 7060 xxR
7S 5 65 88 RI 7065 7S xxR 7065 xxR
Elastomer Insert Material 70 RI 7070 7S xxR 7070 xxR
72 RI 7072 7S xxR 7072 xxR
Thermoplastic Elastomer (TPE) 76 RI 7076 7S xxR 7076 xxR
80 RI 8080 8S xxR 8080 xxR
8S 6 114
Elastomer Insert Material Properties 88,9 RI 8088,9 8S xxR 8088,9 xxR

Mechanical Properties Other diameters are availabe on request.


Shore Hardness: 70 A
Modulus of Elasticity: 0,97 g/cm 2
Tensile Stress 3,3 N/mm 2 (acc. to ISO 37)

Temperature Properties
Temperature Resistance: -40C - +125C

Chemical Properties
weak acids, solvents consistent
benzine, mineral oils conditionally consistent
alcohol, other oils, seawater consistent

Attention !
The relation between tube O.D. and RI-clamp size does not match For dimensions of clamp bodies please refer to the dimensional
with that of standard series (profiled and smooth bore). tables of the standard series, respectively heavy series.

28
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 27

PIPE CLAMPS SPECIAL CLAMPS / ACCESSORIES

HEAVY SERIES - TWIN DESIGN ORDER CODES / DIMENSIONS

MATERIAL & DESIGN OF CLAMP BODY CLAMP BODY WELD PLATE COVER PLATE HEXAGON
Polypropylene, profiled inside, PP consisting of two HEAD BOLT
with tension clearance clamp halves SPAD DPAD AS
Polyamide, profiled inside, PA DIN EN ISO
with tension clearance 4014 / 4017
(DIN 931/933)
MATERIAL & SURFACE FINISHING
OF METAL PARTS
carbon steel St37, untreated W1
carbon steel St37, phosphated W2
carbon steel St37, zinc plated W3
stainless steel A2 - W4
1.4301/1.4305 (AISI304)
stainless steel A4 - W5
1.4401/1.4571 (AISI316/316Ti)
TYPE OF THREAD
Metric Thread M
UNC Thread U
MATERIAL & SURFACE FINISHING SEE COMPONENT W1 W1 W1
(STANDARD DELIVERY / DETAILS ABOVE ) PART IDENTIFICATION

ORDERING INFORMATION , / , SPAD DPAD AS


OUTSIDE DIAMETER

OUTSIDE DIAMETER
PIPE / TUBE / HOSE

PIPE / TUBE / HOSE

FIRST DIGIT OF STAUFF


GROUP (SEE BELOW)

OUTSIDE DIAMETERS
OF PIPES IN MM

MATERIAL & DESIGN OF


CLAMP BODY

WELD PLATE SPAD

FIRST 2 DIGITS OF STAUFF


GROUP (SEE BELOW)
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING

COVER PLATE DPAD

FIRST 2 DIGITS OF STAUFF


GROUP (SEE BELOW)
MATERIAL & SURFACE
FINISHING

HEXAGON HEAD BOLT AS

FIRST 2 DIGITS OF STAUFF


GROUP (SEE BELOW)
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
D1 / D2 IN INCH

NOMINAL BORE
STAUFF GROUP

D1 / D2 IN MM

IN INCH
PIPE

19/19 3
/4 / 3/4 4019/19

20/20 4020/20

21,3/21,3 /2 / 1/2
1
4021,3/21,3
4S-D SPAD 4S DPAD 4S AS 4S M
22/22 7
/8 / /8 7
4022/22 (M10 x 60)
25,4/25,4 1/1 4025,4/25,5

26,9/26,9 /4 / 3/4
3
4026,9/26,9

32/32 1 1/4 / 1 1/4 5032/32

33,7/33,7 1/1 5033,7/33,7

5S-D 38/38 1 1/2 / 1 1/2 5038/38 SPAD 5S DPAD 5S AS 5S M


(M10 x 70)
40/40 5040/40

42/42 1 1/4 / 1 1/4 5042/42


OUTSIDE DIAMETER

OUTSIDE DIAMETER
PIPE / TUBE / HOSE

PIPE / TUBE / HOSE


D1 / D2 IN INCH

NOMINAL BORE
STAUFF GROUP

D1 / D2 IN MM

IN INCH
PIPE

L1 L2 L3 H1 H2 Width L1 L2 B S H D L1 L2 B S D GxL
19/19 3
/4 / 3/4
20/20
21,3/21,3 1
/2 / 1/2
4S-D 115 90 45 48 24 30 130 90 30 8 8,5 18 115 90 30 8 11 M10 x 60
22/22 7
/8 / /8 7

25,4/25,4 1 /1
26,9/26,9 3
/4 / 3/4
32/32 1 1/4 / 1 1/4
33,7/33,7 1/1
5S-D 38/38 1 1/2 / 1 1/2 144 120 60 60 30 30 160 120 30 8 8,5 18 144 120 30 8 11 M10 x 70
40/40
42/42 1 1/4 / 1 1/4

29
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 28

PIPE CLAMPS SPECIAL CLAMPS / ACCESSORIES

Also available ...

Group 3S - 9S Group 10S - 12S

ANGLED WELD PLATES ELONGATED WELD PLATES FOR DOUBLE CLAMPS


TYPE WSP TYPE SPAS/DUEB

BRIDGE WELD PLATES SAFETY WASHERS


TYPE BSP TYPE SI-6,4 DIN 463 W3

HI-CLEAN SERIES
AGRICULTURAL CLAMPS CLAMP BODIES AND
TYPE AG SPECIAL MOUNTING ACCESSORIES ADJUSTMENT CLAMP

CONSULT STAUFF FOR FURTHER DETAILS.

30
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 29

PIPE CLAMPS SPECIAL CLAMPS / ACCESSORIES

Pipe Clamps For Industrial Electric Applications And Electric Cables

ORDER CODE ORDER CODE ORDER CODE


430 PP 540 - 40 PP-VK 620 - 50 PP
(clamp body only) (clamp body only) (Standard-Series)

(or other Standard-Series 540 - 36 PP-VK 6040 - 72 PP


clamps with the corres- (clamp body only) (Heavy-Series)
ponding diameter)

Accessories see Accessories see Accessories see


Standard Series Standard Series Standard Series and
Heavy Series

40(36)
)
(40
40

For clamping of electric cables:


STAUFF-Oval Clamps

Group 6 Standard-Series for cable


diameters between 20 and 50 mm.
Group 6 S Heavy-Series for cable
diameters between 40 and 72 mm.

For proximity switches according to For proximity switches according to Bolt types:
DIN EN 60947-5-2 or similar DIN EN 60947-5-2 or similar Standard-Series: Hexagon Head Bolt in
conjunction with cover plate. Socket Cap
Proximity switch round construction, Proximity switch rectangular construction, Screw with washer. Slotted Head Screw
30 mm diameter fastened with a Group 4 40 mm square fastened with Group 5 with washer.
Standard-Series clamp mounted on Standard-Series clamp mounted on Heavy Series: Hexagon Head Bolt in
mounting rail with hexagon rail nuts. mounting rail with hexagon rail nuts. conjunction with cover plate. For varying
Loosening of the bolts provides axial and Loosening of the bolts provides axial and cable diameters only the bolt length needs
horizontal position adjustment. horizontal position adjustment. to be varied.

Saddle Clamps For Cylinder Supply Lines (Order Code ZR 518)

Material Thermoplastic
Elastomer (TPE)
Shore Hardness: 755 A
Colour: Black (Standard)
Order Code: ZR 518

Outer Diameter Steel Strap


of Pipes Dimensions
in mm in mm

D1 D2 Length Width

010 - 022 050 - 070 196 - 254 13


010 - 022 060 - 080 225 - 284 13
010 - 022 070 - 090 254 - 314 13
010 - 022 080 - 105 284 - 359 13
010 - 022 090 - 120 314 - 404 13
010 - 022 105 - 140 359 - 464 13
010 - 022 125 - 160 419 - 525 13
010 - 022 145 - 180 479 - 586 13
010 - 022 165 - 200 540 - 647 13

Steel Strap is not included in scope of delivery.

Custom-designed saddle clamps according to customer`s specifications or based on STAUFF developments are available on request.

31
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 30

CUSTOM-DESIGNED PIPE CLAMPS MACHINED VERSIONS


Custom-designed pipe clamps / hose clamps in addition to the Original-STAUFF-Clamp range
according to customer`s specifications or based on STAUFF developments.

MACHINED VERSION
Dimensions and designs acc. to customers specifications.
Materials: plastics, metals, non-ferrous metals

Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request.

32
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 31

CUSTOM-DESIGNED PIPE CLAMPS INJECTION MOULDING VERSIONS


Custom-designed pipe, clamps / hose clamps in addition to the Original-STAUFF-Clamp range
according to customer`s specifications or based on STAUFF developments.

INJECTION MOULDING VERSIONS


Max. dimensions: Length 650 mm Height 80 mm Width 70 mm
Materials: Polypropylene, Polyamide
Other thermoplastics on request.

Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request.

33
Prosp_Clamps.qxd 10.03.2006 13:34 Uhr Seite 32

PIPE CLAMPS - LIGHT SERIES Type LB


Applications: Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry,
Lubrication, Mechanical Engineering
Type LB

D2 B

D3

H
S
D1

L2 L3

L1 L1

Outside diameter Nominal bore Clamp


STAUFF
Tube or Hose D1 Pipe L1 L2 L3 B H S D2 D3 Material Colour
Group
mm inch inch XX

03,2 /8
1

06 PP black
1 22 9 6,5 12 10,5 2 6,8 7
06,4 /4
1
PA yellow

08

09,5 /8
3

10 /8
1
PP black
2 27 11 7 16 15 2 6,8 7
11,1 PA yellow

12

12,7 /2
1

13,5 /4
1

14
PP black
3 15 34 15 7 20 22,5 2 6,8 7
PA yellow
16 /8
5

17,2 /8
3

18

19 /4
3

20

21,3 /2
1
PP black
4 42 19 7 20 30 2 6,8 7
22 PA yellow

25

25,4 1

ORDER CODE

LB
*** xx
PP Polypropylene
PA Polyamide
Pipe-O.D. D1 (mm)
STAUFF Group

Other thermoplastics and diameters on request.

34
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 33

PIPE CLAMPS - LIGHT SERIES Type LBG | LBU


Applications: Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry,
Lubrication, Mechanical Engineering
Type LBG Type LBU

(identical (different
diameters) diameters) D3 B

D4

H
S
D1 D2
L2
L1 L1

Outside diameter Nominal bore Clamp


STAUFF
Tube or Hose D1/ D2 Pipe L1 L2 B H S D3 D4 Material Colour
Group
mm inch inch XX

03,2/03,2 1
/8 / 1/8

06/06 PP black
1 31 18 12 10,5 2 6,8 7
06,4/06,4 1
/4 / 1/4 PA yellow

08/08

09,5/09,5 3
/8 / 3/8

10/10 1
/8 / 1/8 PP black
2 39 22 16 14,5 2 6,8 7
11,1/11,1 PA yellow

12/12

12,7/12,7 1
/2 / 1/2

13,5/13,5 1
/4 / 1/4

14/14
PP black
3 15/15 53 30 20 22,5 2 6,8 7
PA yellow
16/16 5
/8 / 5/8

17,2/17,2 3
/8 / 3/8

18/18

19/19 3
/4 / 3/4

20/20

21,3/21,3 1
/2 / 1/2 PP black
4 70 38 20 30 2 6,8 7
22/22 PA yellow

25/25

25,4/25,4 1/1

ORDER CODE

LBx
***/** xx Type

PP Polypropylene LBG Double pipe clamp for two


PA Polyamide identical diameters
Pipe-O.D. D2 (mm) LBU Double pipe clamp for two
Pipe-O.D. D1 (mm) different diameters
STAUFF Group
LBG identical diameters
LBU different diameters

Other thermoplastics and diameters on request.

35
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 34

PIPE CLAMPS - LIGHT SERIES Type LN


Applications: Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry,
Lubrication, Mechanical Engineering. Also suitable for cables and hoses.
Type LN

D2 B

1
D

H
L3

L2

L1

Outside diameter Nominal bore Clamp


STAUFF
Tube or Hose D1 Pipe L1 L2 L3 B H D2 Material Colour
Group
mm inch inch XX

06
PP green
1 06,4 1
/4 22 9 7 14,5 13,5 6,8
PA black
08
08
09,5 3
/8
PP green
2 10 /8
1
27 11 7 14,5 18,5 6,8
PA black
12
12,7 1
/2
10 /8
1

12
12,7 1
/2
PP green
3 13,5 /4
1
33 15 7 14,5 23,5 6,8
PA black
14
15
16 5
/8
14
15
16 5
/8
17,2 /8
3

PP green
4 18 40 19 7 14,5 30,5 6,8
PA black
19 3
/4
20
21,3 /2
1

22

ORDER CODE

LN
*** xx
PP Polypropylene
PA Polyamide
Pipe-O.D. D1 (mm)
STAUFF Group

Other thermoplastics and diameters on request.

36
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 35

PIPE CLAMPS - LIGHT SERIES Type LNGF | LNUF


Applications: Pneumatics, Instrumentation and Automotive Technology, Machine Tool Industry,
Lubrication, Mechanical Engineering. Also suitable for cables and hoses.
Type LNGF Type LNUF DPL
(identical (different
diameters) diameters)

D3 B L4

2
D

B2
H
1
D
D4
L2
L1

Outside diameter Nominal bore Clamp


STAUFF Cover
Tube or Hose D1/ D2 Pipe L1 L2 B H D3 L4 B2 D4 Material Colour
Group Plate
mm inch inch XX

06/06
PP green
1 06,4/06,4 /4 / 1/4
1
32 18 14,5 13,5 6,8 29,5,5 15,5 6,8 DPL 1
PA black
08/08
08/08
09,5/09,5 /8 / 3/8
3

PP green
2 10/10 1
/8 / 1/8 41 22 14,5 18,5 6,8 40,5 15,5 6,8 DPL 2
PA black
12/12
12,7/12,7 /2 / 1/2
1

10/10 1
/8 / 1/8
12/12
12,7/12,7 /2 / 1/2
1

PP green
3 13,5/13,5 1
/4 / 1/4 54 30 14,5 23,5 6,8 51 16,5 6,8 DPL 3
PA black
14/14
15/15
16/16 /8 / 5/8
5

14/14
15/15
16/16 /8 / 5/8
5

17,2/17,2 3
/8 / 3/8
PP green
4 18/18 70 38 14,5 30,5 6,8 63,5 16,5 6,8 DPL 4
PA black
19/19 /4 / /4
3 3

20/20
21,3/21,3 1
/2 / 1/2
22/22

ORDER CODE

LNxF
***/** xx Type

PP Polypropylene LNGF Double pipe clamp for


PA Polyamide two identical diameters
Pipe-O.D. D2 (mm) LNUF Double pipe clamp for
Pipe-O.D. D1 (mm) two different diameters
STAUFF Group (on request only)
LNGF identical diameters
LNUF different diameters Accessories

Cover Plate DPL


Steel, zinc plated

Information

Other thermoplastics and diameters on request. Max. tightening torque: 2,5 Nm

37
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 36

PIPE CLAMPS - CONSTRUCTION SERIES Type KS | DKS

Two-part-weld-construction with plastic pads

KS DKS

H2
D1

H1

H3
L2 B1 B3

L1 B2

KSV DKSV
L1
(for anchor bolt (for anchor bolt
fastening) fastening)
H2

D1
H1

H4
H3

D2 L2 B1 B3

L4 B2

L3

Number
Pipe-O.D. Hexagon
L1 L2 L3 L4 H1 H2 H3 H4 B1 B2 B3 D2 of plastic
D1 in mm Head Bolt
pads

220 to 275 420 330 580 490 220 220 60 90 140 290 150 35 M 30 x 420 4

276 to 325 460 370 620 530 240 240 60 90 140 290 150 35 M 30 x 460 4

326 to 370 510 420 670 580 260 260 60 90 140 290 150 35 M 30 x 500 4

371 to 425 570 480 750 640 290 290 60 90 140 290 150 35 M 30 x 560 4

426 to 485 620 530 800 730 305 305 60 90 140 290 150 35 M 30 x 590 4

486 to 550 680 590 860 790 370 370 60 90 140 290 150 35 M 30 x 720 4

551 to 630 760 670 940 870 410 410 60 90 140 290 150 35 M 30 x 800 5

631 to 715 845 755 1025 955 452 452 60 90 140 290 150 35 M 30 x 884 5

716 to 800 940 850 1120 1050 495 495 60 90 140 290 150 35 M 30 x 970 5

ORDER CODES

KSx
**** xx xx Plastic pads Polypropylene PP
DKSx
**** xx xx Plastic pads Polypropylene PP
Plastic pads Polyamide PA Plastic pads Polyamide PA
Material and surface finishing Material and surface finishing
carbon steel St 37, prime painted W7 carbon steel St 37, prime painted W7
carbon steel St 37, zinc plated (tZno) W3 carbon steel St 37, zinc plated (tZno) W3

Pipe-O.D. D1 (please indicate exact D1) Pipe-O.D. D1 (please indicate exact D1)
Type Type
Normal design no further Normal design no further
information required information required
Anchor bolt design V Anchor bolt design V

Other materials, surface finishings and diameters on request.

38
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 37

FLAT STEEL U-BOLT CLAMPS Type FB | RUK

with plastic pipe saddle Type RUK and U-profile (to be used as fixed point clamps only!)

B1

D
1 RUK
DN 40 dimension L4

H1
is 90 staggered

H6
H3
H2

H7
H4

H5
L4 D2
L2 B2
L3 B3
L1

Pipe-O.D. D1 Flat Steel U-Bolt Clamp FB U-profile Plastic Pipe Saddle RUK Accessories
DN Nominal B1 Hexagon
mm Bore L1 L2 H1 H2 H3 Flat B2 x H4 L3 L4 B3 D2 H5 H6 H7 Head
inch Steel Bolts
40 48,3 1 1/2 100 76 95 67 24 25 35 8 8 5
57 85 103 71,5 DIN 1026
50 115 5 20 x 3 5 M 10 x 40
60,3 2 88 106 73,2 50 x 38 38 25 50 10 10 6
65 76,1 2 1/2 132 104 122 81
80 88,9 3 160 122 146 97,5
108 170 140 165 107
100
114,3 4 180 147 171 110 40 x 4 75 40 70 15 17 M 12 x 55
133 165 190 119,5
125 210
139,7 5 172 197 123
159 265 201 220 132,5
150
168,3 6 275 211 230 137 DIN 1026
8 8 10
175 193,7 305 236 255 150 40 x 6 80 x 45 M 16 x 75
216 260 277 161 140 90 25 26
200 320
219,1 8 261 280 162,5 75
267 380 325 328 186,5
250
273 10 385 330 334 189,5
40 x 8 M 20 x 80
318 440 375 384 212
300 220 150 30 32
323,9 12 450 382 390 215
355,6 14 480 420 421 236
350
368 490 430 434 242
406,4 16 470 472 261
550 DIN 1026
400 419 482 485 267,5 12 60 x 8 100 x 50 220 150 75 30 8 32 10 M 24 x 100
457 18 585 520 523 286,5
508 20 630 570 574 312
500
521 640 585 587 319

ORDER CODES
FB + RUK complete Plastic Pipe Saddle
FB + RUK/xx , W1 RUK , xx
*** * *** * PP Polypropylene
Pipe-O.D. D1 (mm)
PA Polyamide
PP Polypropylene Pipe-O.D. D1 (mm)
PA Polyamide

Clamp consisting of: (for FB + RUK only) Material Information


1 x Flat steel U-bolt clamp
1 x RUK/xx Metal parts: W1: carbon steel St 37, Items are supplied non-assembled.
1 x U-profile c/w nuts untreated
2 x Hexagon head bolts DIN EN ISO
4014/4017 Other materials and surface finishings on request.

39
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 38

ROUND STEEL U-BOLT CLAMPS Type RB | RUK

with plastic pipe saddle - short - RUK

RUK
DN 20 DN 40:

H1
D
1

H4
from DN 50 on:

H2

H6
H3

H5
G L3 D2

H7
L1 L2 B
up to DN 25 without counternut
Pipe-O.D. D1 Round Steel U-Bolt RB Plastic Pipe Saddle RUK
DN
Nominal Bore
mm A L1 H1 H2 H3 H4 G L2 L3 B H5 H6 H7 D2
inch
25 17,5
20 30 40 73,5 46
26,9 0 3/4 18,5
30 20
25 38 48 81 30
33,7 1 22
50 M 10 35 24 8 5 8
38 24
32 46 56 89
42,4 1 /41
26,2 25 5
44,5 27,2
40 52 62 100 55 35
48,3 1 1/2 29
57 33,5
50 64 76 118 63
60,3 2 39 35,2 38 50 10 6 10
M 12
65 76,1 2 1/2 82 94 135 77 43
80 88,9 3 94 106 152 82 41 52,5
108 62
100 120 136 190
114,3 4 65 75 40 70 17 15
49
133 74,5
125 148 164 217
139,7 5 105 78 M 16
159 87,5
150 176 192 247
168,3 6 51 92
175 193,7 202 218 273 105
216 116 140 90 26 25
200 228 248 311
219,1 8 117,5
59
267 141,5 8 10
250 282 302 364 125 M 20
273 10 144,5
318 167
300 332 352 418 62
323,9 12 170 75
355,6 14 186
350 378 402 475
368 192
406,4 16 428 452 526 211 220 150 32 30
400
419 145 70 217,5 M 24
508 20 262
500 530 554 627
521 269

ORDER CODES
RB + RUK complete Round Steel U-Bolt Plastic Pipe Saddle
RB xx RUK/xx , RB xx A kompl RUK , xx
*** *Pipe-O.D. D1 (mm) *** Dimension A
*** * PP Polypropylene
PP Polypropylene PA Polyamide
PA Polyamide Pipe-O.D. D1 (mm)
Material and surface finishing Material and surface finishing
carbon steel St 37, untreated W1 carbon steel St 37, untreated W1
carbon steel St 37, zinc plated (Fe/Zn 8 C) W3 carbon steel St 37, zinc plated (Fe/Zn 8 C) W3
stainless steel A4 - 1.4401/1.4571 W5 stainless steel A4 - 1.4401/1.4571 W5
(AISI 316/316Ti) (AISI 316/316Ti)
carbon steel St 37, plastic coated W6 carbon steel St 37, plastic coated W6

Clamp consisting of: Clamp consisting of: Information


1 x Round Steel U-Bolt, 4 x Nuts DIN EN ISO 4032, 1 x Round Steel U-Bolt Items are supplied non-assembled. Other
1 x Plastic Pipe Saddle RUK/xx 4 x Nuts DIN EN ISO 4032 materials and surface finishings on request.

40
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 39

ROUND STEEL U-BOLT CLAMPS Type RB | RUL

with plastic pipe saddle - long - RUL

up to DN 50
without counternut

H1
A

1
D
D4

H4

H6
H2

H3

H5
L3 B
G
L1 L2

Pipe-O.D. D1 Round Steel U-Bolt RB Plastic Pipe Saddle RUL


DN
Nominal Bore
mm A L1 H1 H2 H3 H4 G L2 L3 B H5 H6 D4
inch
25 17,5
20 30 40 73,5 46 75 40
26,9 /4
3
18,5
30 20
25 38 48 81 30 80 48 30 12
33,7 1 22
50 M 10 11
38 24
32 46 56 89 90 56
42,4 1 /4 1
26,2 5
44,5 27,2
40 52 62 100 55 35 95 62
48,3 1 1/2 29
57 33,5 35 15
50 64 76 118 63 110 76
60,3 2 35,2
39 M 12 14
65 76,1 2 1/2 82 94 135 77 43 135 94
80 88,9 3 94 106 152 82 54,5 145 106
108 64
100 120 136 190 190 136
114,3 4 67 40 10 20
133 76,5
125 148 164 217 220 164
139,7 5 105 47 80 M 16 18
159 91,5
150 176 192 247 250 192
168,3 6 96
175 193,7 202 218 273 109 270 218
216 120 50 12 25
200 228 248 311 315 248
219,1 8 121,5
267 145,5
250 282 302 364 125 55 M 20 370 302 22
273 10 148,5
318 174
300 332 352 418 420 352
323,9 12 177
355,6 14 193
350 378 402 475 480 402
368 199
406,4 16 218 60 15 30
400 428 452 526
419 145 63 224,5 M 24 540 452 26
508 269
500 530 554 627 640 554
521 276

ORDER CODES
RB + RUL complete Round Steel U-Bolt Plastic Pipe Saddle
RB xx RUL/xx , RB xx A kompl RUL , xx
*** *Pipe-O.D. D1 (mm) *** Dimension A
*** * PP Polypropylene
PP Polypropylene PA Polyamide
PA Polyamide Pipe-O.D. D1 (mm)
Material and surface finishing Material and surface finishing
carbon steel St 37, untreated W1 carbon steel St 37, untreated W1
carbon steel St 37, zinc plated (Fe/Zn 8 C) W3 carbon steel St 37, zinc plated (Fe/Zn 8 C) W3
stainless steel A4 - 1.4401/1.4571 W5 stainless steel A4 - 1.4401/1.4571 W5
(AISI 316/316Ti) (AISI 316/316Ti)
carbon steel St 37, plastic coated W6 carbon steel St 37, plastic coated W6

Clamp consisting of: Clamp consisting of: Information


1 x Round Steel U-Bolt, 4 x Nuts DIN EN ISO 4032, 1 x Round Steel U-Bolt Items are supplied non-assembled. Other
1 x Plastic Pipe Saddle RUL/xx 4 x Nuts DIN EN ISO 4032 materials and surface finishings on request.

41
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 40

ROUND STEEL U-BOLT CLAMPS Type RBD

according to DIN 3570, Type A

H1
A

H2
G
L

Pipe-O.D. D Round Steel U-Bolt RBD


DN
mm Nominal Bore A L H1 H2 G
inch
25
20 30 40 70
26,9 /4
3

40
30
25 38 48 76
33,7 1
M 10
38
32 46 56 86
42,4 1 /4 1

44,5
40 52 62 92
48,3 1 1/2
50
57
50 64 76 109
60,3 2
M 12
65 76,1 2 1/2 82 94 125
80 88,9 3 94 106 138
108
100 120 136 171
114,3 4
133
125 148 164 191
139,7 5 60 M 16
159
150 176 192 217
168,3 6
175 193,7 202 218 249
216
200 228 248 283
219,1 8
267
250 282 302 334 M 20
273 10
318
300 332 352 385
323,9 12
70
355,6 14
350 378 402 435
368
406,4 16
400 428 452 487 M 24
419
508
500 530 554 589
521

ORDER CODE

RBD xx A
*** komplDimension A
Material and surface finishing
carbon steel St 37, untreated W1
carbon steel St 37, zinc plated (Fe/Zn 8 C) W3

Clamp consisting of: Information


1 x Round Steel U-Bolt Items are supplied non-assembled.
2 x Nuts DIN EN ISO 4032

Other materials and surface finishings on request.

42
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 41

METAL PIPE CLAMPS

according to DIN 3567, Type A according to DIN 3567, Type B

D2 D2 D2

S1

S1

D1
D1

S2

S2
L2 L1 L2 L2 L1 L3 L2

B1

B1
Accessories Accessories
STAUFF Nominal Size STAUFF Nominal Size
Hexagon Hexagon
Group L1 L2 S1 S2 D2 B1 Group L1 L2 L3 S1 S2 D2 B1
Pipe Head Bolts Head Bolts
D1 mm D1 mm Pipe
inch Hexagon Nuts inch Hexagon Nuts
20 57 20 57
15 15
22 59 22 59
25 62 25 62
20 20
27 /4
3
66 27 /4
3
66
30 68 M 10 x 30 30 68 M 10 x 30
25 15 5 7 11,5 30 25 15 46 5 7 11,5 30
34 1 72 M 10 34 1 72 M 10
38 76 38 76
32 32
43 1 1/4 82 43 1 1/4 82
45 84 45 84
40 40
49 1 1/2 88 49 1 1/2 88
57 104 57 104
50 50
61 2 108 M 12 x 35 61 2 108 M 12 x 35
18 6 9 14,0 40 18 54 6 9 14,0 40
77 65 2 /21
122 M 12 77 65 2 /21
122 M 12
89 80 3 136 89 80 3 136
108 172 108 172
100 100
115 4 178 115 4 178
133 196 133 196
125 125
140 204 140 204
M 16 x 45 M 16 x 45
159 222 24 8 11 18,0 50 159 222 24 70 8 11 18,0 50
150 M 16 150 M 16
169 232 169 232
194 175 258 194 175 258
216 280 216 280
200 200
220 284 220 284
267 342 267 342
250 250
273 348 273 348
M 20 x 50 M 20 x 50
318 392 30 8 14 23,0 60 318 392 30 86 8 14 23,0 60
300 M 20 300 M 20
324 398 324 398
368 350 444 368 350 444
407 498 407 498
400 M 24 x 60 400 M 24 x 60
419 510 36 10 18 27,0 70 419 510 36 104 10 18 27,0 70
M 24 M 24
521 500 614 521 500 614

ORDER CODE ORDER CODE


DIN 3567 A - DIN 3567 B -
*** ***
STAUFF Group D1 STAUFF Group D1

MATERIAL AND SURFACE FINISHING MATERIAL AND SURFACE FINISHING


STAUFF Group 20 521 W1 carbon steel St 37, untreated STAUFF Group 20 521 W1 carbon steel St 37, untreated
1 clamp is consisting of 2 clamp halves 1 clamp is consisting of 2 clamp halves
Other materials, surface finishings and diameters on request. Other materials, surface finishings and diameters on request.
Bolts and nuts do not belong to the delivery standard. Bolts and nuts do not belong to the delivery standard.

43
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HEAVY SADDLES

according to DIN 1592 according to DIN 1593

H
H
D

D
1

S
D2 D2
S
L1 L2

B
B
L2
L1
L3

STAUFF STAUFF
Diameter Diameter
Group L1 L2 L3 H D2 B S Group L1 L2 H D2 B S
range range
D1 D1

7 5,5 07,0 22 14 27,5 5 16 7 5,5 0 7,0 44 28 5 6,6 16 2


6,6 2
9 7 09,0 27 18 33,5 6 20 9 7 09,0 48 32 6

13 9,5 13,0 40 25 49,5 9 13 9,5 13,0 52 36 9


6,6 20 2
15,5 13 15,5 41 26 52 12 11,0 25 3 15,5 13 15,5 56 40 12

19 15,5 19,0 43 28 55,5 15 19 15,5 19,0 60 44 15

23 20 23,0 51 35 67 19 23 20 23,0 82 56 19

26 23 26,0 52 36 70 22 26 23 26,0 84 58 22
14,0 30 5 11,0 25 3
28,5 26 28,5 53 37 73 24 28,5 26 28,5 24
90 64
31 28,5 31,0 55 39 75,5 27 31 28,5 31,0 27

36 33 36,0 57 41 81 32 36 33 36,0 106 80 32


14,0 11,0
39 36 39,0 59 43 83,5 34 39 36 39,0 110 84 34
40 5
43 39 43,0 68 48 94,5 38 43 39 43,0 120 88 38 30 5
18,0
46 43 46,0 70 50 98 41 46 43 46,0 41 14,0
122 90
49 46 49,0 73 53 105,5 44 49 46 49,0 44

52 * 49 52,0 76 56 110 47 58 53 58,0 52


18,0 40 8 142 110
58 53 58,0 78 58 115 52 61 58 61,0 57 14,0

61 58 61,0 80 60 118,5 57 71 67 71,0 152 120 66 40 5

* similar to DIN 1592 77 73 77,0 176 136 72


18,0
81 77 81,0 184 144 76

91 86 91,0 198 158 85

103 99 103,0 214 174 98


18,0 40 8
109 105 109,0 220 180 104

115 110 115,0 226 186 109

ORDER CODE ORDER CODE

DIN 1592 - DIN 1593 -


*** ***
STAUFF STAUFF
Group D1 Group D1

MATERIAL AND SURFACE FINISHING MATERIAL AND SURFACE FINISHING


STAUFF Group 7 49 W66 carbon steel St 37, zinc plated, STAUFF Group 7 77 W66 carbon steel St 37, zinc plated,
thick film passivated thick film passivated
STAUFF Group 52 61 W1 carbon steel St 37, untreated STAUFF Group 81 115 W1 carbon steel St 37, untreated
(Surface finishing on request only) (Surface finishing on request only)

Other materials, surface finishings and diameters on request. Other materials, surface finishings and diameters on request.

44
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 43

LIGHT SADDLES

according to DIN 1596 according to DIN 1597

H
H
D
1

D
1

S
D2 D2
S
L1 L2

B
L2
L3 L1

STAUFF STAUFF
Diameter Diameter
Group L1 L2 L3 H D2 B S Group L1 L2 H D2 B S
range range
D1 D1

7 5,5 07,0 26 14 31,5 5 7 05,5 07,0 44 28 5


6,6 16 2
9 7 09,0 28 16 34,5 6 9 07, 09,0 48 32 6

13 9,5 13,0 30 18 38,5 9 13 9,5 13,0 52 36 9 5,5 16 1,5

15,5 13 15,5 32 20 41,75 12 6,6 20 2 15,5 13 15,5 56 40 12

19 15,5 19,0 34 22 45,5 15 19 15,5 19,0 60 44 15

23 20 23,0 43 28 57,5 19 23 20 23,0 76 56 19

26 23 26,0 44 29 60 22 26 23 26,0 78 58 22

28,5 26 28,5 64,25 24 9,0 25 3 28,5 26 28,5 24 6,6 20 2,0


47 32 84 64
31 28,5 31,0 65,5 27 31 28,5 31,0 27

33 * 31 33,0 56 36 75,5 29 33 * 31 33,0 92 72 29

36 33 36,0 57 40 78 32 36 33 36,0 104 80 32

39 36 39,0 59 42 81,5 34 39 36 39,0 108 84 34


11,0 30 3 9,0 25 3,0
43 39 43,0 61 44 85,5 38 43 39 43,0 112 88 38

46 43 46,0 62 45 88 41 46 43 46,0 114 90 41

49 46 49,0 67 48 95,5 44 49 46 49,0 118 90 44

52 * 49 52,0 72 53 102 47 52 * 49 52,0 134 106 47


14,0 40 4 11,0 30 3,0
58 53 58,0 74 55 107 52 58 53 58,0 52
138 110
61 58 61,0 77 58 111,5 56 61 58 61,0 56

* similar to DIN 1596 * similar to DIN 1597

ORDER CODE ORDER CODE

DIN 1596 - DIN 1597 -


*** ***
STAUFF STAUFF
Group D1 Group D1

MATERIAL AND SURFACE FINISHING MATERIAL AND SURFACE FINISHING


STAUFF Group 7 61 W66 carbon steel St 37, zinc plated, STAUFF Group 7 61 W66 carbon steel St 37, zinc plated,
thick film passivated thick film passivated

Other materials, surface finishings and diameters on request. Other materials, surface finishings and diameters on request.

45
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PIPE CLAMPS TECHNICAL APPENDIX

Design of Clamp Bodies

STANDARD SERIES HEAVY SERIES TWIN SERIES

Standard design
profiled inside

Standard design
profiled inside

H-design
smooth inside
Standard design
(recommended for hoses)
profiled inside

RI-design
for rubber inserts H-design
smooth inside
(recommended for hoses)

H-design
smooth inside
(recommended for hoses)
Oval design

RI-design
for rubber inserts

Rectangular design

46
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PIPE CLAMPS TECHNICAL APPENDIX

Installation Information

INSTALLATION ON INSTALLATION ON MULTI-LEVEL ASSEMBLY


WELD PLATES MOUNTING RAILS

STAUFF weld plates are available for the STAUFF mounting rails can be used with STAUFF multi-level pipe clamps permit
following Series: the following Series: easy stacking of several tubes or pipes of
the same group.
Standard Series Standard Series (Twin Clamps group 2 5 allow stacking of
Heavy Series Heavy Series (Group 3 S 6 S) different group sizes.)
Twin Series Twin Series The clamps are connected by stacking
Special Clamps Special Clamps bolts (AF).
Safety plates (SIG/SIP/SI) inserted between
For best alignment of STAUFF clamps it is STAUFF mounting rails are available in the clamps prevent stacking bolts from
recommended to mark their location first. four different height sizes. turning.
Weld plates, push on bottom half of The rails are either welded or bolted to the STAUFF stacking assembly can be fitted
clamp, install pipe, mount top half of supporting construction. to weld plates or to rails.
clamp and cover plate and bolt unit toget- For Standard and Twin Series insert
her. hexagon rail nut and turn to lock.
In order to avoid damage to the clamp For Heavy Series slide in rail nut.
bodies it is recommended to mount the Push on bottom half of clamp, install pipe,
plastic clamp bodies after having welded mount top half of clamp and cover plate
the weld plates. and bolt unit together.
Clamp units can be adjusted before being
firmly bolted.

47
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PIPE CLAMPS TECHNICAL APPENDIX

Materials, Material Properties and Technical Information

CLAMP BODIES

MATERIAL PP PA AL SA
Other materials (according to DIN
5510, UL 94, NF F 16/101 for exam- POLYPROPYLENE ALUMINIUM THERMOPLASTIC
POLYAMIDE *1
ple) are available on request. Copolymeric AlSi12 ELASTOMER

COLOUR GREEN BLACK NATURAL BLACK

MECHANICAL PROPERTIES

Tensile E-Module 1073 N/mm 2 > 1400 N/mm 2 > 65000 N/mm 2 0,96 g/cm 2
(ISO 527) (ISO 527)

Notch Impact Strength 7,5 kJ/mm 2 at 23C > 15 kJ/m 2 at 23C --- ---
(acc. to Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)

Low Temperature 3,1 kJ/mm 2 at -30C > 03 kJ/m 2 at -30C --- ---
Notch Impact Strength (acc. to Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)

Tensile Strength at Yield 25 N/mm 2 > 55 N/mm 2 > 150 N/mm 2 7,1 N/mm 2
(Tensile Strength) (ISO 527) (ISO 527) (DIN EN 10002) (ISO 37)

Ball Indentation Hardness 45,4 N/mm 2 > 65 N/mm 2 > 55 HBS ---
(Brinell Hardness) (ISO 2039-1) (ISO 2039-1)

Shore Hardness --- --- --- 87A


(ISO 868)

THERMAL PROPERTIES

Recommended Temperature -30C ... +90C -40C ... +120C up to 300C *2 -40C ... +120C
Range (Minimum / Maximum)

CHEMICAL PROPERTIES

Weak Acids, Solvents conditionally conditionally conditionally


consistent
consistent consistent consistent

Benzine, Mineral Oils conditionally conditionally


consistent consistent
consistent consistent

Alcohol, Other Oils, Seawater


consistent consistent consistent consistent

NOTES *1 The stated information has been defined for conditions according to ISO 1110.

*2 Tensile strengths, fatigue strength (under reversed bending stress) and impact bending
toughness rise constantly at decreasing temperature level, the breaking elongation normally
decreases at a decreasing temperature level.

The above stated information is shown without any obligation and does not release you from own
test arrangements. Tightening Torques and Maximum Loads need to be considered (see page 50).

METAL PARTS

Unless otherwise stated, all metal parts are made of carbon steel St37, surface finishing according to order code.
Surface Finishings
In addition to the standard surface finishings stated (if zinc plated, usually Fe/Zn 8 C, if phosphated, usually Fe/Znph r 10 according
to DIN EN 12476) several alternative finishings (like Fe/Zn 12 C) are also available on request.
Stainless Steel Metal Parts
All metal parts are also available ex stock in two different stainless steel qualities:
Stainless Steel A 2 - 1.4301/1.4305 (AISI 304)
Stainless Steel A 4 - 1.4401/1.4571 (AISI 316/316 Ti)
Threads
All threaded parts are available with UNC-threads on request (see thread-chart on page 49).

48
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 47

PIPE CLAMPS TECHNICAL APPENDIX

RECOMMENDED DISTANCE BETWEEN CLAMPS THREAD CHART

Metric vs. UNC Thread

The recommended distances between


clamps stated below are standard values
and are valid for static loads.
STANDARD SERIES

STAUFF Metric UNC


Group Thread Thread

1A

Pipe-O.D. Distance A 2
[mm] [m]
3
6,0 12,7 1,0
4 M6 1
/4 20 UNC
12,7 22,0 1,2
5
22,0 32,0 1,5
6
32,0 38,0 2,0
7
38,0 57,0 2,7
8
57,0 75,0 3,0

75,0 76,1 3,5

76,1 88,9 3,7


HEAVY SERIES
88,9 102,0 4,0
STAUFF Metric UNC
102,0 114,0 4,5 Group Thread Thread
114,0 168,0 5,0
3S
168,0 219,0 6,0
4S M 10 /8 16 UNC
3

219,0 324,0 6,7


5S
324,0 356,0 7,0
6S M 12 /16 14 UNC
7

356,0 406,0 7,5


7S M 16 /8 11 UNC
5

406,0 419,0 8,2


8S M 20 /4 10 UNC
3

419,0 508,0 8,5


9S M 24 /8 9 UNC
7

508,0 521,0 9,0


10 S M 30 1 /8 7 UNC
1

521,0 558,0 10,0


11 S
558,0 800,0 12,5 M 30 1 1/4 7 UNC
12 S

BASIC MOUNTING INSTRUCTIONS

Pipe bends should be supported by STAUFF


clamps as near to the bends as possible. TWIN SERIES

Furthermore, it is recommended to design STAUFF Metric UNC


these clamps as fixed point clamps. Group Thread Thread

The first clamp should be placed directly 1D M6 1


/4 20 UNC
behind the threaded connection or coupling.
This protects the threaded connection or 2D
coupling from vibrations.
3D
If valves are incorporated in the pipelines, it M8 5
/16 18 UNC
is recommended that support is provided in 4D
front of and behind these valves
5D

49
Prosp_Clamps.qxd 14.03.2006 14:15 Uhr Seite 48

PIPE CLAMPS TECHNICAL APPENDIX

Tightening Torques And Maximum Loads In Pipe Direction

All tightening torques and maximum loads in pipe direction refer to clamps with
F cover plates and hexagon head bolts acc. to DIN EN ISO 4014/4017 (DIN 931/933).

The max. load in pipe direction (acc. to DIN 3015, part 10) is an average value,
determined by three tests at 23 C with a steel pipe acc. to DIN 2448, St 37 rolled
surface taking static friction into consideration.

Sliding starts when the shown values (F) are reached.

STANDARD SERIES (according to DIN 3015, part 1)


Hexagon Polypropylene Polyamide Aluminum
STAUFF Head Bolt Tightening Max. load in Tightening Max. load in Tightening Max. load in
Group DIN EN ISO 4014/4017 torque pipe direction F torque pipe direction F torque pipe direction F
(DIN 931/933) [Nm] [kN] [Nm] [kN] [Nm] [kN]

1 8 0,6 10 0,6 12 3,5


1A 8 1,1 10 0,7 12 4,2
2 8 1,3 10 0,8 12 4,3
3 M6 8 1,4 10 1,6 12 4,9
4 8 1,5 10 1,7 12 5,0
5 8 1,9 10 2,0 12 7,3
6 8 2,0 10 2,5 12 8,9

HEAVY SERIES (according to DIN 3015, part 2)


Hexagon Polypropylene Polyamide Aluminum
STAUFF Head Bolt Tightening Max. load in Tightening Max. load in Tightening Max. load in
Group DIN EN ISO 4014/4017 torque pipe direction F torque pipe direction F torque pipe direction F
(DIN 931/933) [Nm] [kN] [Nm] [kN] [Nm] [kN]

3S 12 1,6 20 4,2 30 12,1


4S M 10 12 2,9 20 4,5 30 15,1
5S 15 3,3 25 5,1 35 15,5
6S M 12 30 8,2 40 9,3 55 29,4
7S M 16 45 11,0 55 15,8 120 34,9
8S M 20 80 14,0 150 21,0 220 50,0
9S M 24 110 28,0 200 32,0 250 70,6
10 S 180 40,0 350 48,0 500 84,5
11 S M 30 200 119,0 370 125,0 500 181,5
12 S 270 168,0 450 180,0 600 244,5

TWIN SERIES (according to DIN 3015, part 3)


Hexagon Polypropylene Polyamide
STAUFF Head Bolt Tightening Max. load in Tightening Max. load in
Group DIN EN ISO 4014/4017 torque pipe direction F torque pipe direction F
(DIN 931/933) [Nm] [kN] [Nm] [kN]

1D M6 5 0,9 5 0,9
2D 12 2,1 12 2,2
3D 12 1,9 12 2,0
M8
4D 12 2,7 12 2,9
5D 8 1,7 8 2,5

50
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PIPE CLAMPS

Notes

51
Prosp_Clamps.qxd 10.03.2006 13:35 Uhr Seite 50

PIPE CLAMPS

Notes

52
PIPE CLAMPS

Notes

General Information / Terms of Liability

The outlined particulars are approximate values and are only valid as references, which are not binding, also
with regard to possible protection of third parties, and they do not exempt you from your own examination of
suitability of the products delivered by us.
Therefore, these values can only be used in a limited sense for construction purposes.
The application of the products is carried out outside our control possibilities and, therefore, is exclusively
subject to your own area of responsibility.
If, however, liability should be possible, it would be limited for all damages to the value of the goods supplied
by us and in use by you.
It goes without saying, that we guarantee the perfect quality of our products according to our general sales
and delivery conditions.

Because of technical advances, dimensions subject to change without notification.


This catalog supercedes all previous catalogues.

53
STAUFF CLAMPS

Clamping systems for pipes, hoses, cables and


components; custom-made special clamps

STAUFF TEST

STAUFF
Measuring systems for pressure monitoring of fluid
and gaseous media; venting and sampling of fluid
and gaseous pressure systems

STAUFF FILTRATION TECHNOLOGY


STAUFF DIAGTRONICS
High pressure, medium pressure and return line
filter systems for the mobile and industrial hydraulic
industry; wide range of replacement filter elements;
monitoring and analysis of hydraulic fluids

STAUFF HYDRAULIC ACCESSORIES

Components for the construction of tanks and


power units for the mobile and industrial hydraulic
industry

STAUFF FLANGES

Standard- and high-pressure split flange clamps


and one piece flange clamps according to ISO 6162;
Square flanges according to ISO 6164

STAUFF MACHINED PARTS

Precision parts machined from stainless steel,


carbon steel, non-ferrous metals and thermoplastics
for all fields of industry

Walter Stauffenberg GmbH & Co. KG


P.O.Box 17 45 D-58777 Werdohl
Im Ehrenfeld 4 D-58791 Werdohl
Tel. +49 2392 916-0
Fax +49 2392 2505
E-Mail: sales@stauff.com
Internet: www.stauff.com

KA-SCH-ENG-HA-4.000-04/2006

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