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An Overview
BHILAI STEEL PLANT AN OVERVIEW
INTRODUCTION
Set-up in 1959 as a one million tonne plant with Soviet collaboration under
the countrys second five-year plan, Bhilai Steel Plant is today among the
most consistent performers in the countrys public sector arena. A unit of
the countrys largest steel-maker, the Steel Authority of India Ltd., Bhilai
has been getting the best possible volume and quality from existing units
and equipment, operating above rated capacities for the 19 years, and
earning profits every year for the last two decades, even during the
recessionary periods.
1.0 Ten times winner of the prestigious Prime Minister's Trophy for the 'Best
Integrated Steel Plant' in the country, Bhilai Steel Plant is one of the first
three integrated steel plants set up in the public sector. An agreement was
signed between Government of India and Government of the erstwhile USSR
on 2nd Feb, 1955, for setting up this plant with a capacity of 1 Million
Tonnes.
The First Blast Furnace was commissioned on 4th Feb 1959 and all units
under one million tonne stage were commissioned by 1961.
Bhilai Steel Plant is situated 40 kms west of Raipur, the capital city of
Chhattisgarh along the Howrah-Mumbai Railway Line and the Great-Eastern
Highway (National Highway No.6).
1.2
Total No. of employees 29,776
1.3 TOWNSHIP
1.4
No. of Sectors 16
No. of Quarters 35,948
Total Length of Roads 500 km
1.4 EDUCATION
More than 14,000 surgeries were carried out by M & HS Deptt during the year
2011-12. More than 11.2 lakh lab investigations and about 59,000 radiological
investigations were carried out during the year.
The Plants strong commitment to provide quality health care was again
demonstrated the re-start of Super specialist services in Urology and Plastic
Surgery. One new super speciality in Haemato-Pathology was started. New
facilities such as EEG and EMG for diagnosis of neurological disorders and Cardic
Cath Lab were added to the JLN Hospital & RC. Measures for improving patient
care services, patient satisfaction and initiatives for better health of industrial
workers were undertaken and are showing results. Several other equipment such as
Mammography, Bone Densitometer, C-arm DSA, SPECT CT are under process of
installation. Measures for improving patient care services, patient satisfaction and
initiatives for better health of industrial workers were undertaken and are showing
results.
Bhilai is also going ahead for accreditation to National Accreditation Board for
hospitals & healthcare service providers (NABH) a strong indication of the
managements desire and commitment to provide safe, high quality care and its
willingness to be measured against the highest standards of performance.
The HRD Centre of Bhilai certified to ISO 9001:2008 is engaged in keeping the large
pool of human resources of the steel plant updated with respect to their
knowledge, skill and aptitude. The centre has been operating since 1959 and
provides a wide spectrum of development inputs to employees which includes
training of new entrants, training for modernization/expansion requirement,
enhancement of technical skill of employees, multi-skill training and re-training,
managerial competency and special need-based programmes like Safety,
Environment Management, Occupational Health, ISO:9001, ISO:14001,
OHSAS:18001, SA:8000. In addition, programmes for various outside organizations
like IAS, IRS, Economics Services Probationers and for employees of sister units of
SAIL are held regularly. Training is imparted at two locations -- Human Resources
Development Centre (HRDC) and Bhilai Management Development Centre (BMDC).
1.8 MILESTONES
Product Development :
Determined to make every product in its stable of the best possible quality so that
its customers get the best value for their money, Bhilai Steel Plant has improvised
operations in its finishing mills with a strong accent on R & D for development of
special steel grades tailor-made to meet specific customer needs and requirement
so as to retain its leadership in an extremely competitive steel market, and also
partner Indias infrastructure and industrial growth.
Bhilai Steel Plant is proud of having provided the best and desired grades of steel
for the Indian Railways, for the dams, bridges and skyscrapers and critical &
important projects of national importance in defence, space exploration and
energy sectors. The Plant has supplied required grade of steel for the Bandra-Worli
Sea Link. The Plant has also developed & supplied the special quality NCC Rails
(Nickel-Copper-Chromium) for Indian Railways.
In line with its aggressive 'one product a month strategy to meet customers
demand and to increase SAILs market share, BSP has been rolling out 12 new
product grades every year for the last seven fiscal years. In 2012-13, the Plant
rolled out 15 new grades.
The Plant continued its efforts in development of new products and as many as
15 new and differentiated products were developed in 2012-13 as per the
customer /market requirement. Ultrasonic tested plates rolled as per European
norms of S2E2 are being used for the National Bogibeel Project being undertaken
to span the mighty Brahmaputra near Dibrugarh in Assam. SAILMAG steel is being
used for cutting edge research at Neutrino Observatory project under Department
of Atomic Energy to help fathom the behaviour of sub-atomic neutrinos. Other new
grades that were developed and rolled during 2012-13 include 45mm SAILMA 450HI
plates with Impact Energy 20J at minus 20 deg Celsius for M/s RSP Transmission,
Shipbuilding Steel of ABS Grade B & D for M/s Goa Shipyard, ASTM A 537 CLASS 2
Quenched and Tempered Plates for Pressure vessel manufacturers, High abrasion /
wear resistant 32 mm plates for sinter car side boards, Seismic Resistance Mild
steel Plates with restricted YS/UTS ratio as per E250S grade of IS 15962 and
development of 90 mm IS2062 E 410 plates with impact toughness at (-) 20 Deg C.
The Plant also rolled out special earthquake resistant 8 mm Fe 415 wire-rod coils
in the TMT-S grade.
The production trend of main items for the past five years along with current fiscal year plan is as under
:
(Unit: MT.)
Rated 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
Capacity
The Plant loaded 4.35 MT Saleable steel for dispatch during the Year 2012-13.
2.2 CONTRIBUTION TO EXCHEQUER SINCE INCEPTION OF PLANT
Coke Ovens Batteries: 10 Nos. 8 batteries of 4.3m height consisting of 65 ovens each
2 batteries of 7m height consisting of 67 ovens each
Blast Furnaces : 7 Nos. 3 Blast furnaces each of 1033 cu.m volume
3 Blast furnaces each of 1719 cu.m volume
1 Blast furnace of 2350 cu.m volume
Sintering Plants : 2 Nos. SP-2 : 3x75sq.m hearth area, and
1x80sq.m hearth area
SP-3 : 1x320sq.m hearth area
Steel Melting Shop-I 4 Twin Hearth Furnaces
Steel Melting Shop-II Convertor Shop :
3 BOF 110/130 T Converters
Hot Metal Desulphurisation Unit
Secondary Refining facilities : 1 VAD unit, 2 sets of RH
degasser & Ladle furnace
Continuous Casting Shop: - 4 Slab Casters, 1bloom
caster, 1Combi caster
Mills Blooming & Billet Mill
Rail & Structural Mill
Plate Mill
Merchant Mill
Wire Rod Mill
Auxiliary Units Two captive Power Plants one captive and other in joint
venture with 104MW total power generation capacity. -
Two Oxygen Plants, Acetylene Plant
Refractory Materials Plants - Foundry &Engg. Shops -
Coal Chemicals units - Slag granulation plants
3.3PRODUCTPROFILE
A. FINISHED PRODUCTS
Product End use / consumers
1. Rail & Structural Mill
Rails in 13m, 26m, 65/78 m length and Indian Railways, Export
welded panels of 130m/260m length
Heavy Structurals Construction
Crane Rails Cranes
Crossing sleepers Broad gauge sleepers
2. Merchant Mill
Lt. Structurals
Med. Rounds (Plain & TMT) Engineering and Construction
Heavy rounds (Plain)
3. Wire Rod Mill
Wire Rods - Plain
Wire Rods - Ribbed & TMT Construction
TOR Steel rods
EQ Wire rods Electrodes
4. Plate Mill
Plates Boilers, Defense, Railways, Ship building, LPG cylinders,
Export
B. SEMIS
Billets (from BBM)
Blooms (from BBM)
Narrow width slabs Re-rollers
CC Blooms
Killed Slabs
C. PIG IRON Foundry
D. BY-PRODUCTS
Coal Chemicals Ammonium Sulphate (Fertiliser)
Tar and tar products ,(Pitch, Napthalene, Creosote Oil Road
Tar, Anthracene oil, Dephenolised oil, PCM etc.), Benzol& its
products
(NG Benzene, Toulene, Xylene, Solvent oil, By. Benzol etc.)
Processed Slag Granulated slag from CHSG Plants &SGP for cement
manufacture
3.4 PERFORMANCE SUMMARY
Beating the odds during Financial Year 2012-13, Bhilai Steel Plant operated well
above the rated capacity in all major areas of production and achieved a capacity
utilization of 114.6 % in Hot Metal, 127.7 % in Crude Steel and 138.4 % in Saleable
Steel registering growth over 1.6 %, 2.2 % and 1.6 % respectively over previous
years performance. The Plant achieved the annual production of 5.21 Million
Tonnes of Hot Metal, 5.01 Million Tonnes of Crude Steel and 4.36 Million Tonnes of
Saleable Steel and successfully achieved the ABP target in Crude Steel and
Saleable steel. In total Saleable Steel, the plant operated above the rated
capacity for the Twentieth year in succession.
Growth in volume of production was registered at Rajhara mines (4.8 %), Nandini
mines (53.7 %),Sinter Plant-2 (3 %), Blast Furnaces, SMS-1, SMS-2, BBM, CBM (ingots
rolled- 3% and billets produced-3.8 %), Rail & Structural Mill (3.4 % in UTS-90 rail
production. The mill also produced 57,000 T heavy structural as compared to
35,000 T in PY), Merchant Mill and Wire Rod Mill over the previous year. Merchant
Mill surpassed its annual target of 0.575 Million Tonne in just 11 months and
finally finished at 0.66 MT which is 114.8 % of the ABP.
Sinter production from SP-2 crossed 75 Million Tonnes mark since inception in
the month of May12.
The Total Iron Ore production from Rajhara and Dalli Mines crossed 250 Million
Tonne mark since inception in the month of November12.
The Plant achieved another landmark of crossing 50 MT of Cast Steel
production at SMS-2 since inception in the month of Jan13.
Best ever-annual techno-economic parameters also achieved during the year are:
Highest ever Napthalene Yield at COCCD at 4.9% against previous best of 3.78%
in 11-12.
Highest ever overall CDI Rate at Blast Furnace-1 at 76.7 Kg/THM against
previous best of 67.1 Kg/THM in 11-12.
Highest ever overall CDI Rate at Blast Furnaces at 40.9 Kg/THM against previous
best of 37.1 Kg/THM in 11-12.
Highest ever BF productivity at BF-1 at 2.084 T/Cum/day against previous best
of 2.08 T/Cum/day in 02-03.
Lowest ever Coke Rate at Blast Furnace-1 at 463.7 Kg/THM against previous
best of 467.9 Kg/THM in 11-12.
Highest ever VAD heat shield life of 140.03 heats at SMS-2 against the previous
best of 140.0 heats in 11-12.
Lowest ever Specific Water Consumption at 2.924 M3/TCS against previous best
of 2.994 M3/ TCS in 11-12.
Highest ever Hot Ladle life of 779.14 heats at Blast Furnaces against the
previous best of 772.18 heats achieved in 11-12.
Highest ever Heats through Ladle Furnace at 14,548 Nos against previous best
of 14,183 heats in 11-12.
Highest ever Heats through RH Degasser at 13,255 Nos against previous best of
11,067 heats in 08-09.
Highest ever Heats through Degassing route at 17,846 Nos against previous best
of 15,912 heats in 08-09.
Highest ever Labour productivity at 327.8 T/Man/year against the previous best
of 326 T/man/year achieved in 10-11.
Highest ever finished Plate Yield at 90.96% against the previous best of 90.77%
achieved in 08-09.
Lowest ever heat rate at SP-3 at 12.8 MCal/T against previous best of 13.10
MCal /T in 07-0
3.7 MINES
BSPs Mines collective have delivered against stiff odds and facilitated higher
production levels. With stocks at existing captive iron ore mines in Dalli-Rajhara fast
depleting, revamping of some facilities and other measures were taken up on priority
at Bhilais Iron Ore Complex during the year to meet the requirement of ore.
Production of iron ore during the year 2012-13 from the captive mines (without
contractual crushing ) was 7.41 MT. Total despatches of iron ore was 7.52 MT,
including despatches of total ore fines at 4.34 MT, which is 106.7 % of ABP. Total
despatches from Mines includes despatches of 89,838 T, 70,999 T and 11,868 T iron
ore lumps to VISL, RSP and MEL respectively.
Rowghat Iron Ore Project being of great importance to meet Bhilais future
requirements of iron ore, liaison and administrative activities were expedited during
the year.
Award of contract for shifting of water pipe line & transmission line for laying Rowghat
Rail Line.
Successfully conducted 65 nos of medical camps in the buffer zone.
Khel Mela at Narayanpur organized jointly with Ramakrishna Mission.
Organised the deployment of BSF, CRPF and SAF companies at Rowghat.
Awarded all jobs for establishing security barracks such as hiring of earthmoving
equipment for site preparation and construction of concertina fencing and digging of
bore well at 21 locations and for tree felling/laying of rail line for Rowghat project.
Successfully removed 40 year old encroachments at Rajhara for Rowghat Rail track
with help of local administration and police.
Re-started work on (0-17 km) Rowghat rail line.
All major contracts of Dalli Manual, Mahamaya Mine, Rajhara waste removal &
desilting of Hitkasa dam awarded.
30 prizes won in MEMC week celebration under aegis of IBM.
Draft joint venture documents between BSP and CMDC have been prepared for Eklama
Iron Ore Project at Kawardha.
Environment clearance for 14 MTPA expansion of Rajhara Hill lease from EAC in
December 2012.
TOR for conducting EIA/EMP awarded by MOEF for 1 MTPA pellet plant.
3.8 EXPORTS With the changing market scenario, the performance of Export loading
of Saleable Steel improved by 5.34% compared to 2010-11, the main contributions
coming from Finished Plates (1,75,955 T). The total volume of Export loading in 2011-
12 was 2, 29,566 T as compared to 2, 17,936 T in 2010-11. This included loading of
24,594 T of UTS-90 Rails for Export to Sri Lanka.
3.9 COST MANAGEMENT - Shops in Utilities zone and our auxillary shops & units,
engineering shops, central maintenance agencies have supported the main shops to
sustain performance levels. While a number of cost reduction and innovative
measures were taken in many areas of the Plant, the thrurt on increasing production
of value added products contributed significantly to the Plants efforts to generate
additional revenues. Numerous in-house projects were envisaged and executed in all
areas of the Plant yielding substantial benefits to the Plant. Other departments
including Materials Management, the Services Zone, the C & IT, Marketing, Finance
and Personnel and Administration supplemented the efforts of main shops.
Various initiatives and effective measures were taken by BSP in the areas of
resource conservation, pollution prevention and compliance of legislative and
regulatory requirements, waste reduction and conversion of waste to wealth to
improve the environment inside the Works area and quality of life in the surrounding
habitat. Among the measures taken during 2011-12 are
Solar Power system of 2x100 kWp capacity installed & commissioned on 2nd March
13 at Bhilai Niwas. The project cost is Rs. 3.47 crores, out of which Rs. 1.04 crores
subsidy sanctioned from Ministry of New & Renewable Energy (MNRE).
BSP has started a Green initiative i.e. Co-processing of Acid Tar sludge at Cement
Kiln in partnership with M/s ACC, Jamul. This is the first of its kind in SAIL, for eco-
friendly disposal of hazardous waste.
To comply with the new stack emission norms of 50mg/NM3, BSP has successfully
installed a bag house based stack emission control systems at Rotary Kiln of RMP-II.
The scheme was commissioned in May 2012.
The recycling of effluent from 30 MLD Sewage recycling plant installed at BSP was
started from May 2012. Successful commissioning of the project will further bring
down BSPs specific water consumption.
Contract between UNIDO and M/s Ramky has been signed for setting up a stationary
non-combustion system for the decontamination of 3400 tonnes of PCB oil, PCB
contaminated oil, waste and equipment at BSP. This is the first of its kind in India
for eco-friendly disposal of PCBs.
Surveillance Audit for EMS ISO 14001 has been conducted without raising any non-
conformance by M/s BIS.
4.2 Bhilai is the sole supplier of world class rails to Indian Railways,
manufacturer of heavy and the widest plates, TMT rebars and wire rods of
superior grade and quality than that of other manufacturers. The
modernisation will further strengthen its capabilities and increase SAIL's
market share and brand name.The broad objectives of BSP's Modernisation&
Expansion is to enhance capacities, phase out low yield and energy intensive
units, broadening and value-addition in product mix, meeting requirement of
Indian Railways upto 1.5 MTPA of class A heavier rails, adoption of energy
efficient and environment-friendly latest technology and improvement of
logistics.
Annual production
Sl. Item(Saleable Steel)
(MT)
A. Finished Products
1. Rails 1.20
2. Structural 0.65
4. Merchant Products 0.75
5. Wire rods and coils 0.70
6. Bars & Rods 0.90
7. Plates 1.65
Sub-total (Finished Steel) 5.85
B. Semi-finished products 0.72
TOTAL (Saleable Steel) 6.56
1. Rails 52-68 kg
2. Plates 8 -120 mm
Doggedly pursuing project-execution schedules under SAILs Modex Plan, the Projects
Organisation steamed ahead with renewed vigour. Intensive micro-planning and regular
review of all project-related activities was done at all levels. Structural erection work of
massive proportions were executed at different project sites.
Under the 7 MT expansion programme the pace of Projects at BSP was further accelerated
and during 2012-13 the capital expenditure incurred for projects was at Rs. 3708.50 Crores
(till March 2013) and about 19 Nos of Turnkey projects and 30 Non Turnkey projects were
awarded during the year. Some of major schemes completed and ongoing schemes are as
follows:
Major Schemes Completed/Commissioned
Rerouting of 11 KV overhead lines in URM area for feeding power from Zone-5 to Zone-
1.
Supply, Laying/Installation of Water Supply Pipe lines, Valves etc. for water supply to 2
BR Type of Quarters in Ruabandha Sector.
Replacement of Stack Emission Control System at RMP-II.
Dismantling of Billet Yard, Shipping Yard of Merchant Mill & Shed of BF Scrap Processing
Yard (Pkg.-118 B).
700 TPD ASU-4 with Associated facilities at OP-II
Pkg.-I ASU-4 Proper with Associated facilities
Pkg.-II Power Supply Facilities
Pkg. - III Water Supply Facilities (CT, PH etc.)
Relocation of Tap Hole Mass Shop (Pkg-116 B-1) .
Rebuilding of Coke Oven Battery # 6: Rep. of FGC-1 & Partial repl. of Benzol Scrubber 4
& 7 Pkg. 4A-1C.
Revamping of De-dusting system at + 47 M level of BOF Converter (Pkg.-038-12).
Dismantling of existing overhead HT/LT lines in URM area (Pkg. 118-B5).
Enabling works for Boiler, Turbine & balance of plant for existing as well as new Power
& Blowing station Pkg. 011-02).
Dismantling of CHP dispatcher bldg. & canteen in Coke Oven Battery area and provision
of fencing between new gate & Old gate in Rolling mills area (Pkg. 118 T).
Repl. of DN-3000 BF Gas Header from BF-1 to BF-6.
Provision of Addl. Railway track Parallel to existing Line No. 107 Connecting Rolling Mill
post to Open Hearth Station (Pkg.-II)
Major ongoing schemes: With the ongoing modernization and expansion
acquiring greater momentum and all the engineers engaged in different
project schemes & packages under the 7 MT Modex Programme racing
against time to meet deadlines, a sense of urgency gripped the Projects
Organisation during fiscal year 2012-13. Civil & structural work has progressed
at a furious pace in all the project sites. Equipment supply and erection has
begun in certain areas while design engineering is still in progress in several
project packages.
At C&IT Deptt, many initiatives have been taken in 2012, some of which
are :
Another initiative is that i-collect and Power Jyoti facility of State Bank of
India has been configured for revenue bills, school fees and renewal of
Medi-claim for ex-employees/spouse and project fee for trainees, leading to
reduction in printing and unnecessary physical movement.
A new system for generating the draft forwarding note was implemented
that has led to faster handing over of wagon to reduce detention. The C &
IT Deptt has also implemented remote printing of invoices at Bokaro Steel
Plant, Salem Steel Pant, Alloy Steel Plant Durgapur and Durgapur Steel
Plant. This will enable availability of the invoice documents at the plant
before the material arrives.
What has made BSP an even more progressive business organisation is the use
of IT-aided modern business tools. Becoming the first in SAIL to have
accepted the challenge of going in for deployment of Enterprise Resource
Planning or ERP, Bhilaians proved wrong all critics of successful deployment
of ERP in domestic integrated steel plants, and after lot of preparations,
successfully deployed ERP on 1st April 2009. On the 3RD January 2012, the
Plant completed 1000 days of ERP-SAP deployment. MES successfully completed
one year of its operations in the first week of July 2013.
During the Calendar Year 2012, BSP crossed another major milestone in the
deployment of modern IT-aided business tools by BSP with the stabilization
of theproduction and quality system of Manufacturing Execution System
(MES). A co-requirement of ERP, MES has been stabilised in RSM, SMS 2, PPC,
Plate Mill and Quality departments. Based on technology framework provided
by M/s POSCO ICT, Korea, MES has been implemented to provide better order
progressing and planning, scheduling and rescheduling and execution of heats
at converter, better order management and quality tracking of plate
production.
The Rail Mill stream was released through loading reports in January 2012,
and RSM module has already started operating since April 2012.The roll
management system for RSM has also been completed. The Plants Steel
Melting Shop 2 and Plate Mill joined MES with its release for SMS PPC Plate
Mill stream in June 2012. The inaugural function took place in Plate Mill on
22nd June.
Similarly construction activity in other peripheral areas include multipurpose hall being
constructed at Utai. Four community hall and three community toilets are being
constructed at nearby villages of Bhilai/Durg Area. 12 Nos.borewells dug in Durg/Bhilai
area.
Presently 56 tribal students are studying in class-X to XII at Bhilai & 80 students are
studying at Rajhara from class-VI & IX. All these adopted children are provided
free education with residential facility. A total of 20 tribal students, 10 each from
Rowghat and Rajhara area were given admission at BSP School Rajhara for
providing free education and hostel facilities. A total of 120 scholarships were
distributed to Rowghat area students. In Rajhara, 60 scholarships were provided
to students of class -VI, Class - IX and Class - XI for 2 to 3 years period.
19 Tribal girls from Rowghat Mines area were admitted in 1st B.Sc. Nursing Course
and 6 girls in 1st year GNM course at P.G., College of Nursing Bhilai. Presently 22
girls are pursuing their studies. Two tribal girls are presently undergoing
internship at JLN Hospital & Research . Earlier 2 tribal girls completed their
internship and joined service.
Under the Honhar Scheme of 2012-13 inaugurated on 09-07-12, 3 students were admitted
at BSP NCERT School in class XI under CBSE (Hindi medium).Presently 9 students are
studying in class-11 & 12.
During 2012-13, approx 12800 patients were treated at Bhilai Ispat Kalyan
Chikitsalaya established by BSP with the objective to provide health care to
underprivileged population. Free OPD and medicines are provided in this hospital.
The hospital has an inflow of over 80 patients per day, most of who cannot afford
treatment at any private hospital.
Besides, BSP CSR conducted free Health Camps & Eye Camps in 21 Model Steel
villages where in 2012-13 approximately 15000 patients were treated in 248 free
health camps. During the same period, 400 patients were given free treatment
during eye check-up camps at MSVs and 41 patients operated for Intra-Occular Lens
at Sector-1 Hospital.
16 Medical camps organized at villages Tadoki & Binjili in the Rowghat area. Total
6409 patients attended the camp. 416 spectacles were distributed and 36 patients
were referred to JLNH Bhilai for treatment. In Rajhara, 14 Medical camps
organized at villages Adejhar & Salhe. Total 5232 patients attended the camp. 353
spectacles were distributed.
Under the Bhilai Ispat Sahyog Abhiyan, a special camp for physically challenged
persons was organized at BSP Girls Secondary School Sector -2 from 8 to 12 Jan13
where 235 persons were benefited and distributed appliances such as artificial
limbs, Crches, Hearing aids and Calipers etc.
4. Among the various income / skill generation schemes under CSR were the
start of one fishery project at MSV Borigarika in coordination with Fish Farmer
Development Agency of Chhattisgarh.
Training program on Vermi compost was organized at 3 MSVs (Konari, Dhaniya &
Dhaba) in association with Krishi Vigyan Kendra, Durg and one unit of Vermin
compose set-up at Konari. Similarly, one Self Help Group of 10 ladies was formed
and mushroom cultivation was started at Dhaba through a NGO.
5. Among its initiatives for Women Empowerment in 2012-1, BSP CSR oversaw
preparation of solar drier products green methi, Dhaniya, Mint and raw Mangoes,
Awla candy and curd chili etc, Sweet boxes and cake boxes project at BIKK, Risali
and operation of a Swayamsiddha shop at Sector-10 for marketing the products
manufactured by BPL Ladies at MSVs. This shop is running satisfactorily. A total
2027 smokeless chulhas have been installed in 12 MSVs. Thus installation of
smokeless chulhas in all 21 MSVs completed.
6.Vocational Training (Kaushal Kutir): In the year 2012-13, 44 no. of courses on
fabrication, electrical, basic computer, mobile repairing, tally, web-designing,
mushroom cultivation etc. were conducted covering nearly 483 trainees - 22 Nos.
of NCVT certificates distributed at BIKK for MES courses. Mobile repairing course is
the new initiative taken up under which 4 courses are conducted covering 43
trainees.
7. Solar Lantern were distributed in 4 Model Steel Villages and with this
distribution of solar lanterns in 21 MSVs have been completed. Solar lights
installed at Phulpad village of Rowghat area.
8. In the Sports and Cultural arena, BSP CSRs enduring association continued with
vigour. The 36th Chhattisgarh Lok Kala Mahotsava 2012 was organized at Bhilai form
23rd May at to 25th May. More than 600 artists participated in this Mega Folk event.
Similarly, 5 Gramin Lokotsava were organized at 5 MSVs (Janjgiri, Dhaba, Katro,
Kachandur and Khapri). In each MSVs approx 2000 villagers witnessed this
programme. Folk and cultural events such Pandwani, Suwa, Karma, Panthi, Jawara
and Nacha etc. were performed by local artists. Preserving Chhattisgarhs folk arts
and hosting mahotsavas to enthusiastic response, the Chhattisgarh Lok Kala
Mahostava was organized at Rajhara, Rowghat and Nandini in May - 2012.
Promoting sports at the grassroots, 4th Grameen Khel Mela was organized at MSV
Kachandur from18 to 19 Jan -13. In this tournament 8 Model Steel Villages
participated in different events such as Athletics, Kho- Kho, Kabbadi and Football.
App. 900 students participated in this mega sports meet. The Khel Mela, a mega
annual event was organized on Nov -12 at Narayanpurn in association with
Ramakrishna Mission Ashram. An all India football tournament was organized at
Narayanpur.
9. The work of Base line survey of 21 MSVs was awarded to Society for rural
Industrialization, Ranchi (SRI). This agency will conduct survey in all 21 MSVs and
will submit a report in Aug-13, based upon that necessary CSR intervention will be
done to made the needs of Villagers.
10.The task to study impact of CSR activities in the field of medical and education
was awarded to National Bank for Rural Development (NABARD). This agency will
submit its report along with suggestions for improvement. It will also highlight the
perception that society holds for BSP.
Awards of the highest order won by Bhilai Steel reaffirm its preeminence in the
Industry. Some of the prestigious awards received during 2012-13 are:
The Prime Ministers Trophy for the Best Integrated Steel Plant in the country for
the year 2009-10. The award has been won for an unprecedented 10 times.
Steel Ministers Trophy for 2008-09 won for the 2nd time.
Commendation for Significant achievement' in CII-ITC Sustainability 2012 Award
Commendation for Significant achievement' in CII Exim Bank 2012 awards.
Second Prize in the IIM National Sustainability Award 2012 in the Integrated Steel
Plants category.
Greentech Environment Excellence Gold Award for the year 2012.
Golden Peacock Award for Corporate Social Responsibility 2012 by the Institute
of Directors in Dubai Inter Continental Venue in Dubai Festival City on April 25,
2012.
Golden Peacock Environment Management Awards 2012 by Institute of Directors
was presented during the 14th World Congress on Environment Management in New
Delhi on 07th July 2012.
Customer Center of Expertise (CCOE) by SAP, Active Global Support (AGS) in the
month of June12.
11 employees of BSP awarded the prestigious PMs Shram Awards for 2011.
A total of 32 employees in Six groups have been awarded the Vishwakarma
Rashtriya Puraskar for 2010.
Ispat Suraksha Puraskar by JCSSI for 2011 & 2012 in April12.
3 employees of BSP were honored with prestigious Uttam Shramik Puraskar by
State Govt in September12.
Bhilai Steel Plants Dalli Manual Mine has been awarded the National Safety
Award 2008 for Longest Accident-free period.
Best Service Sector Organization Award-2012 to Education Department of BSP
for effectively implementing 5 S concept in 17 Schools of BSP by QCFI.