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CHAPTER ONE........................................................................................................ 2
INTRODUCTION...................................................................................................... 2
CHAPTER TWO....................................................................................................... 3
2.1 QUESTION/ GIVEN PROBLEM.....................................................................3
2.2 ANALYSIS ASSUMPTIONS...........................................................................4
CHAPTER THREE.................................................................................................... 5
3.1 EQUIVALENT STRESS / VON MISES STRESS...............................................5
3.2 DEFORMATION / DISPLACEMENT...............................................................7
3.3 SAFETY FACTOR....................................................................................... 10
CHAPTER FOUR.................................................................................................... 13
CONCLUSION....................................................................................................... 13
CHAPTER ONE
INTRODUCTION
Autodesk Inventor Simulation Stress Analysis includes tools to place loads and constraints on
a part and calculate the resulting stress, deformation, safety factor, and resonant frequency
modes.
Apply a force, pressure, bearing, moment, or body load to vertices, faces, or edges of the
View the analysis results in terms of equivalent stress, minimum and maximum principal
Animate a part through various stages of deformation, stress, safety factor, and frequencies.
CHAPTER TWO
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2.1 QUESTION/ GIVEN PROBLEM
Using software of choice, draw and design a plastic chair with four legs, two arms. Test for
the effect static loading on the chair. Also determine the amount of load that will cause failure
of the material. Draw the graph of stress versus load on the material as the loading increases
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The following analyses are assumed in the course of this work:
It is assumed that the plastic material of the hair has linear material properties where
the stress is directly proportional to the strain in the material (meaning no permanent
CHAPTER THREE
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These are three-dimensional stresses and strains that normally build up in many directions. A
From the simulation result above, it can be seen that the maximum stress that can be
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experienced by the material is between 1.978 MPa and below 3.956 MPa. It can also be seen
that this stress is majorly experienced around the back part of the plastic chair.
From the above simulation result, it can be seen that when the 1000N static is placed on the
chair, the stress will be distributed on the plastic chair with the legs, sitting chamber and back
region all effected. However, the maximum force experienced by the different parts 5.04 Mpa
In Fig.4 below, It can be seen that when both the loads on the arm and the sitting chamber is
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taken into consideration, the stress effects will also be spread across the plastic chair
including the legs, the sitting chamber and the back chamber. The maximm stress
experienced by the material is between 4.69 MPa and very much below 9.38 MPa.
Fig.4: Von Mises stress for the sitting chamber and the arm combined
Deformation is the amount of stretching that an object undergoes due to the loading. Use the
deformation results to determine where and how much apart will bend, and how much force
From the below simulation result in Fig 5 and 6, it can be seen that when the 1000N static
load is placed on the chair, the displacement will be distributed on the plastic chair within the
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sitting chamber. The material experiences different displacement with the least displacement
as 0.112mm and the maximum displacement as 0.5602mm which occurs at the very centre of
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Fig.6: Displacement for the sitting chamber (side view)
From the below simulation result in Fig 7, it can be seen that when the 1N static load is
placed on the chair arm, the displacement will be distributed on the plastic chairs arm. The
material (arms) experiences different displacement with the least displacement as 0.0262mm
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Fig.7: Displacement of the arms
From the below simulation result in Fig 8, it can be seen that when the 1N static load and the
1000N static load are considered together, the material (arms) experiences a maximum
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Fig.8 Displacement of the arm and sitting chamber combined
Factor of safety results immediately points out areas of potential yield, where equivalent
stress results always show red in the highest area of stress, regardless of how high or low the
value. Since a factor of safety of 1 means the material is essentially at yield, most designers
strive for a safety factor of between 2 to4 based on the highest expected load scenario. Unless
the maximum expected load is frequently repeated, the fact that some areas of the design go
into yield does not always mean the part will fail. Repeated high load may result in a fatigue
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Fig.9: Factor of safety for the arm design
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Fig.11: Factor of safety for the sitting chamber and arm design
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CHAPTER FOUR
CONCLUSION
From the above simulation result in Fig 9,10 and 11, it can be seen that our factor of safety
value for this plastic chair design falls between the ranges 1.0 and 2.0 which means that this
chair can comfortably withstand the static load of 1000N on the sitting chamber and 1N on
the arms.
It should also be noted that the amount of static loading that will cause this designed plastic
chair to fail must be above 2000N on the sitting chamber and above 2N also for the arms.
Finally the use of a factor of safety does not imply that an item, structure or design is
and end-use factors may influence whether or not something is safe in any particular
situation.
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