PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.

01M OWG SPAN

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

INDEX

SR. NO. DESCRIPTION PAGE NOS.

i. PROJECT DETAILS 3

ii. SITE LOCATION 4

iii. EXISTING SITE CONDITION 5

iv. ARRANGEMENT OF TEMPORARY STRUCTURE FOR 6-15
ASSEMBLY
v. ASSEMBLY OF MAIN TRUSS 16-23
vi. PULLING OF MAIN TRUSS 24-39
vii. SAFETY PRECAUTIONS 40-41

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PROJECT DETAILS
OWNER : GUJARAT STATE ROAD DEVELOPMENT CORPORATION GOVERNMENT OF GUJARAT.

CONCESSIONAIRE : M/S L&T AHMEDABAD MALIYA TOLLWAY LTD.

PROJECT : CONSTRUCTION OF ROB IN LIEU OF LC NO. 41 AT AHMEDABAD- VIRAMGAM- MALIYA ROAD PROJECT.

RAILWAY : WESTERN RAILWAY

SPAN :71.01 M SPAN OPEN WEB BOLTED STEEL TRUSS.

WEIGHT : 405 MT

SIZE : WIDTH (12.9M) X HEIGHT (7.5M) X LENGTH(71.1M)

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

SITE LOCATION

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

EXISTING SITE CONDITION (SHOWN IN DRAWING)

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

ARRANGMENT OF TEMPORARY STRUCTURE FOR ASSEMBLY

PCC WILL BE DONE AT

FOUNDATION POSITION

PLACING OF
FOUNDATION PAD

PLACING OF TRETSLE
OVER FOUNDATION PAD

PLACING OF TRACK
BEAM OVER TRESTLE

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PCC WILL BE DONE AT FOUNDATION POSITION

(GRADE OF PCC M10)

THICKNESS OF PCC REQUIRED = 150MM

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PLACING OF FOUNDATION PAD

SIZE OF FOUNDATION PADS = 3M X3M X500MM THICK

NUMBER OF FOUNDATION PADS = 12 NOS.

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

FOUNDATION DETAIL

3 3

4
4
P LA N
S EC TIO N -D -D

SIZE OF ANCHOR BOLT = DIA. 24MM X 500MM LONG

MINIMUM SBC REQUIRED = 120 KN/M2
GRADE OF CONCRETE = M25 9
PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PLACING OF TRETSLE OVER FOUNDATION PAD

NUMBER OF TRESTLES = 12 NOS.

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TRESTLE DETAIL

2 2 ISMB 500

NB 80
BRACING PIPE

2 ISMC 250
BOX

BASE PLATE

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TRESTLE BOLTING DETAIL

BRACING
BOLTED
WITH
TRESTLE
ISMC
VERTICALS
WITH M20
BOLT

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TRESTLE TOP BEAM DETAIL

TIER 2 BEAM-
2 ISMB 500

TIER 1 BEAM
2 ISMB 500

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PLACING OF TRACK BEAM OVER TRESTLE

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TRACK BEAM AND THEIR CONNECTION DETAIL

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

ASSEMBLY OF MAIN TRUSS

BOTTOM CHORD ASSEMBMBLY OVER TRACK BEAM

MAINTAINING REQUIRED CAMBER IN BOTTOM CHORD

ASSEMBLE VERTICAL AND DIAGONAL MEMBER

ASSEMBLE TOP CHORD

ASSEMBLE END RAKER

FINAL TORQUING OF HSFG BOLTS

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

BOTTOM CHORD ASSEMBLY OVER TRACK BEAM

A2L A1L
C ULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R .L:- 49.130

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

MAINTAINING REQUIRED CAMBER IN BOTTOM CHORD AS PER

GUIDELINES GIVEN IN IRS B1

CENTRELINEDIAGONALS CENTRELINETOPCHORDS

5477 5477 5478 5478 5478 5478 5478 5478 5478 5477 5477

46

44
44

46

83
92

92
93

92
92
93

92
95
92

78

77
7502

7504

7504

7502
92

7501
7501

7504
7504

93

7504

7501
7501

7504

83
92

95
78
92

93
77

92

92

92

? OF BEARING
? OF BEARING

46
44

44
46
5470 5470 5470 5470 5470 5470 5470 5470 5470 5470 5470 5470 5470

CENTRELINEVERTICALS CENTRELINEBOTTOMCHORDS
? OF BEARING

? OF BEARING
40.70MM

78.7MM

111.8MM

138.20MM

156.50MM

166MM

167MM

166MM

156.50MM

138.20MM

111.8MM

78.7MM

40.70MM
C/C OF BEARING 71110

MAXIMUM CAMBER AT CENTRE = 167MM

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

ASSEMBLE VERTICAL AND DIAGONAL AS PER DRAWING

STARTING FROM CENTER WITH THE HELP OF 100MT CRANE

A2L A1L
CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

CRANE DETAIL

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

ASSEMBLE TOP CHORD AS PER DRAWING STARTING FROM CENTER

CULVERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A1R

A2L A1L

CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130
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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

ASSEMBLE END RACKER AS PER DRAWING

CULVERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A1R

A2L A1L

CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

MANUFACTURER TORQUE CHART

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PULLING OF MAIN TRUSS

LOWER THE STEEL SPAN OVER TROLLEY

TROLLEY PLACEMENT UNDER ALTERNATIVE NODE POINT

PLACING OF MAIN BEAM OVER EXSISTING TRACK

PLACING OF PULLING WINCH NEAR ABUTMENT- A1L

PULLING OF STRUCTURE 11 MTR AS TRIAL PULLING

PULLING OF STRUCTURE 60.2 MTR DURING RAILWAY TRAFFIC BLOCK

LOWER THE STEEL TRUSS OVER BEARING AND REMOVE ALL THE TEMPORARY
STRUCTURE

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

LOWER THE STEEL SPAN OVER TROLLEY

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TROLLEY PLACEMENT UNDER ALTERNATIVE NODE POINT

TROLLEY

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TROLLEY DETAIL
2-ISMB 300

WHEEL O/D 350

ISMC 250 FRAME

PIN DIAMETER 75MM

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TROLLEY TIGHTENING DETAIL WITH BOTTOM CHORD

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TRESTLE DETAIL AT SKEW POSITION (T5A,T6A,T7A,T8A)

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

TRESTLE TOP PLAN AT SKEW POSITION (T5A,T6A,T7A,T8A)

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PLACING OF MAIN BEAM OVER EXSISTING TRACK DURING

RAILWAY BLOCK

CULVERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A1R

A2L A1L

CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

MAIN BEAM DETAILS- 25 METRE LONG

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PLACING OF PULLING WINCH NEAR ABUTMENT- A1L

PULLING
WINCH MACHINE

RESTRAINING
WINCH MACHINE

CULVERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A1R

A2L A1L

CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

WINCH DETAIL

PULLING WINCH CAPACITY- 20 MT

QTY- 2 NOS

WIRE ROPE USED- 28 DIA.

RESTRAINING WINCH CAPACITY- 10MT

QTY- 2 NOS

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

20MT PULLING WINCH PICTURE

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PULLING OF STRUCTURE 11 MTR AS TRIAL PULLING

CUL VERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A1R

A2L A1L

CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
B OTTOM R.L:- 49.130

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

PULLING OF STRUCTURE 60.2 MTR DURING RAILWAY TRAFFIC BLOCK

CULVERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A1R

A2L A1L

C ULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130

40 UNTIL IT REACHES ITS FINAL POSITION OVER BEARING

MOVE THE MAIN TRUSS FROM TRESTLE T5 TO A2L ABUTMENT
PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

RAILWAY BLOCK CHART FOR PROPOSED ROB

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN
LOWER THE STEEL TRUSS OVER BEARING AND REMOVE ALL THE TEMPORARY STRUCTURE

CULVERT
2 BOX
TOP R.L:- 53.420
BOTTOM R.L:- 48.030

A2L A1L

CULVERT
2 BOX x 5.30 Mt
TOP R.L:- 53.510
BOTTOM R.L:- 49.130

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

SAFETY PRECAUTIONS

1. SUITABLE CRANE/LIFTING POSITION IS DECIDED ACCORDING TO OPERATING RADIUS OF THE

CRANE AND CONSIDERING SITE CONSTRAINT.
2. CRANE PROPOSED TO BE USED SHOULD HAVE SUFFICIENT CAPACITY TO LIFT THE GIRDER
AND PLACE IT IN POSITION WITH THE MAXIMUM OPERATING RADIUS.
3. SITE ENGINEER TO ENSURE THE FEASIBILITY OF ERECTION SCHEME BEFORE COMMENCING
THE WORK.
4. SITE ENGINEER TO TAKE ALL PRECAUTIONS AND TAKE NECESSARY TEMPORARY SIGNALING
DURING ERECTION OF STEEL TRUSS.
5. THE SPECIFIED CRANE SHOULD BE TESTED AND CERTIFIED AFTER REASSEMBLING AT SITE
BEFORE COMMENCEMENT OF LAUNCHING WORK
6. ALL THE SAFETY MATERIAL LIKE HELMETS, SAFETY BELTS, JACKETS AS REQUIRED SHALL BE
USED
7. SPACE FOR WORKING AND MOVEMENT OF CRANE SHOULD BE CONSOLIDATED TO AVOID ANY
SETTLEMENT.

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 PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN
8. NO WORK SHOULD BE DONE AT NIGHT. IF IT IS NECESSARY, PROPER ARRANGEMENT OF LIGHT
SHOULD BE DONE.TRACK SHOULD BE PROTECTED IN ACCORDANCE WITH CLAUSE 807 AND 808
OF RAILWAY MANUAL.
9. THE WORK UNDER TRAFFIC BLOCK SHALL BE CARRIED OUT UNDER THE PROVISION OF
BANNER FLAG AND IN PRESENCE FLAG-MEN.
10. LEVEL THE REQUIRED SPACE AND CONSOLIDATE THE GROUND TO AVOID ANY SETTLEMENT
OF CRANE DURING MOVEMENT AND WORKING OF CRANE.MIN SBC REQUIRED AT GROUND BE
150 KN/M2.
11. CRS SANCTION SHOULD BE OBTAINED BEFORE COMMENCEMENT OF WORK AT SITE.
12. A STANDBY CRANE OF SAME CAPACITY SHOULD BE AVAILABLE AT SITE DURING TRAFFIC
BLOCK WORK.
13. DURING LAUNCHING OF STEEL TRUSS IN RAILWAY BLOCK, IF ANY FAILURE IS OCCUR, RAILWAY
LINE WILL BE IMMEDIATELY CLEARED BY DISMANTLING OR CUTTING THE STEEL TRUSS IN WITH
THE HELP OF GAS CUTTER OR ANY OTHER MEAN IMMEDIATELY.

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PRESENTATION FOR ASSEMBLY AND LAUNCHING OF 71.01M OWG SPAN

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