Wrtsil id : DBAB531344 -

Wrtsil Corporation Service Calculation Office

Maintenance procedures
UFLEX LIMITED
System Engine No
2xW34SG-20V34SG PAAE196233

Running hour based jobs

Num jobs Num jobs
Job duty Interval Wrtsil Customer
Various interval 50h jobs 50 320
Water cleaning of compressor 50 320
Check tightening of the connecting rod screws 50 1
Remove the running-in filter 50 1
Check tightening of the counterweight fastening sc 50 1
Check tightening of main bearing screws 50 1
Take oil Sample (engine) 500 32
Check water quality 500 32
Regrease prelubricating oil pump 1 000 16
Replace gas filter cartridges on gas reg. Unit 1 000 1
Cleaning of TC air filters 1 000 16
Replace gas filter cartridges, engine mounted 1 000 1
Regrease the drive shaft of turning device 2 000 8
Change lubricating oil 2 000 1
Check valve clearances 2 000 8
Clean centrifugal filters 2 000 8
Check LT and HT water spaces 2 000 8
Gas system leak test 2 000 8
Clean and check the condition of the ignition coil 2 000 8
Replace spark plugs 2 000 8
Check thrust bearing clearance 4 000 4
Check connectors and cables 4 000 4
Replace gas filter cartridges on gas reg. Unit 4 000 4
Check crankshaft alignment 4 000 4
Check cylinder tightness 4 000 4
Check charge air cooler 4 000 2
Inspect contact faces of camshaft 4 000 4
Inspect jacket water spaces 4 000 4
Replace gas filter cartridges, engine mounted 4 000 4
Clean and check prechamber valve, replace lower pa 4 000 4
Functional check of safety system 8 000 2
Clean lube oil cooler 8 000 2
Overhaul of gas press. reg. and safety shut-off va 8 000 2
Check for leaks (exhaust manifold) 8 000 2
Clean charge air cooler 8 000 2
Check function of the wastegate valve and actuator 8 000 2
Inspect lube oil pump and driving gear 12 000 1

JKA002 / JKA002-A20100927055523-01-01 Created at: 27-Sep-2010 05:57 GMT

 Wrtsil id : DBAB531344 -

Wrtsil Corporation Service Calculation Office

Clean and inspect lube oil thermostatic valve 12 000 1

Inspect prelube oil pump 12 000 1
Inspect/replace turbocharger bearings NA 12 000 1
Inspect LT-water pump and driving gear 12 000 1
Inspect HT-water pump and driving gear 12 000 1
Replace lube oil filter candles 12 000 1
Change oil in turning device 16 000 1
Check tightening of engine fastening bolts 16 000 1
Check valve mechanism parts 16 000 1
Replace big end bearing 16 000 1
Inspect camshaft bearings, one / bank 16 000 1
Inspect intermediate gears 16 000 1
Inspect cylinder liners 16 000 1
Inspect main bearings, one / bank 16 000 1
Inspect piston and replace piston rings 16 000 1
Overhaul of cylinder heads 16 000 1
Check function of hydraulic jack 16 000 1
Replace the main gas admission valves 16 000 1
Inspect the small end bearings 16 000 1
Replace cylinder pressure sensors 16 000 1
Maintenance of gas system 16 000 1

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wrtsil's sole discretion.

Wrtsil herebyy disclaims all liabilityy for anyy loss or damage

g caused byy errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

JKA002 / JKA002-A20100927055523-01-01 Created at: 27-Sep-2010 05:57 GMT

 Wrtsil id : DBAB531344 -

Wrtsil Corporation Service Calculation Office

Spare parts per year

UFLEX LIMITED
System Engine No
2xW34SG-20V34SGPAAE196233

Year1
Running hours: 0 to 8000
Part number Description Quantity
100040 Screw 96
120099 O-ring 320
120100 O-ring 160
124002 Spark plug 160
124004 Sealing ring 80
124006 O-ring 160
124042 O-ring 80
124043 Sealing set for prechamber 80
124046 Sealing ring 80
124047 Prechamber, lower part 80
207926 Positioner pilot valve 2
470256 Filter cartridge 6
470258 Filter cartridge 12
470416 Sealing set for gas filter 2
473081 Sealing set 16
474043 Sealing set 2
476009 Sealing set 4
Service kit, gas pressure regulator 2

Number of different parts 18

Year2
Running hours: 8001 to 16000
P t number
Part b D i ti
Description Quantity
Q tit
100003 Antipolishing ring 40
100015 O-ring 8
100023 O-ring 80
100142 Sealing set 24
111005 Big end bearing shell, lower 40
111006 Big end bearing shell, upper 40
113012 Piston ring set 40
120015 Sealing set for cylinder head replacement 40
120054 Sealing set for cylinder head overhaul 40
120099 O-ring 320
120100 O-ring 160
124002 Spark plug 160
124004 Sealing ring 80
124006 O-ring 160
124042 O-ring 80
124043 Sealing set for prechamber 80
124046 Sealing ring 80
124047 Prechamber, lower part 80
145021 O-ring 80
156383 Spare part set 4
164025 Main gas admission valve 40
181038 Sealing set 2

JKA002 / JKA002-A20100927055523-01-01 Created at: 27-Sep-2010 05:57 GMT

 Wrtsil id : DBAB531344 -

Wrtsil Corporation Service Calculation Office

182062 Sealing set 2
183005 O-ring 10
191012 Bearing 4
191013 Bearing 4
191051 Sealing set 4
207926 Positioner pilot valve 2
350784 O-ring 4
350789 O-ring 4
350802 O-ring 4
350808 O-ring 12
350815 O-ring 40
470256 Filter cartridge 4
470258 Filter cartridge 8
470416 Sealing set for gas filter 2
471063 Filter cartridge 156
471126 Sealing set 2
473081 Sealing set 16
474043 Sealing set 2
476009 Sealing set 4
504103 Knock sensor 40
516541 Pressure sensor 40
Service kit, gas pressure regulator 2

Number of different parts 44

DISCLAIMER

JKA002 / JKA002-A20100927055523-01-01 Created at: 27-Sep-2010 05:57 GMT

 Wrtsil id : DBAB531344 -

Wrtsil Corporation Service Calculation Office

Other parts
UFLEX LIMITED
System Engine No
2xW34SG-20V34S PAAE196233

Safety spare parts

Part number Description Quantity

100003 Antipolishing ring 1
100023 O-ring 2
100110 Cylinder liner 1
100113 O-ring 1
111005 Big end bearing shell, lower 1
111006 Big end bearing shell, upper 1
111010 Connecting rod, lower part 1
111011 Connecting rod, upper part 1
111015 Shim 1
113001 Piston 1
113009 Securing ring 2
113010 Gudgeon pin 1
113012 Piston ring set 1
120001 Cylinder head complete 1
120013 Valve guide 1
120015 Sealing set for cylinder head replacement 2
120022 Seat ring for outlet valve 1
120054 Sealing set for cylinder head overhaul 2
120095 Ignition coil 1
121003 Rotocap
R t 2
121006 Exhaust valve 2
123001 Starting valve 2
124002 Spark plug 20
124026 PCC-valve seat 2
124028 PCC-valve 2
124029 Rod 2
124032 Spring for PCC-valve 2
124035 Valve cotter for PCC-valve 4
124043 Sealing set for prechamber 2
145018 Valve tappet 1
156383 Spare part set 1
164025 Main gas admission valve 2
164089 Spare part set 1
191051 Sealing set 1
200009 Screw 12
200011 Nut 12
200029 Gasket 4
200079 Bellows 1
200081 Bellows 1

JKA002 / JKA002-A20100927055523-01-01 Created at: 27-Sep-2010 05:57 GMT

 Wrtsil id : DBAB531344 -

Wrtsil Corporation Service Calculation Office

200084 Screw 12
200085 Nut 12
207926 Positioner pilot valve 1
471063 Filter cartridge 78
471126 Sealing set 1
504103 Knock sensor 2
507085 Temperature sensor 1
5071072 Control unit 1
5071289 Ignition module 1
5071318 Electronic unit, IOM-10 1
516292 Control unit, MCM-11 1
516387 Engine safety module 1
516495 Power distribution module 1
PT201 Pressure sensor 1
PT401 Pressure sensor 1
PTZ201 Pressure sensor 1
ST173 Speed pick-up 1
ST174 Speed pick-up 1
ST196P Speed sensor 1
ST196S Speed sensor 1
ST197P Speed sensor (alt. ST179P) 1
ST197S Speed sensor (alt. ST179S) 1
TE201 Temperature sensor 1
TE402 Temperature sensor 2
TE517 Thermoelement 1

Number of different parts 64

DISCLAIMER
This cost calculation is based upon standard technical specifications and is for guidance only. All
details contained in this calculation are subject to changes in Wrtsil's sole discretion.

Wrtsil hereby disclaims all liability for any loss or damage caused by errors or omissions in this
calculation, whether such errors or omissions result from negligence, accident or any other cause.

JKA002 / JKA002-A20100927055523-01-01 Created at: 27-Sep-2010 05:57 GMT