Environmental

Potential Environmental Impact

Aspect
Air Emissions Deterioration of air quality
Ozone depleting substance use Loss of atmospheric ozone
Land Disturbance Vibration of surface
Facility Generation of waste material
Consumption of non-renewable
Electricity Use
natural resources
Consumption of non-renewable
Petroleum product use
natural resources
PUB Water Use Depletion of groundwater supply
Soil erosion, surface water
Water Runoff
contamination,
Consumption of renewable
Paper use
resource, waste generation
Contamination of soil, surface water,
Spills (petroleum products, chemicals) release of volatile compounds into
the air
Contamination of soil & water,
Hazardous Waste Generation
depletion of landfill space
Non-hazardous Waste Generation Depletion of landfill space
Contamination of soil, water, air;
Hazardous Material Use and Storage
wildlife mortality
Soil contamination, contamination of
Effluent Discharge
surface water
Noise Disturbance of people
Material & equipment storage soil contamination, loss of aesthetics
Sickness or other health effects from
Radiation exposure
exposure radiation
Aspect
Boilers, hot water Particulate matter,
heaters, emergency carbon monoxide, Air
generators (Fossil hydrocarbons, nitrogen Energy
fuelfired) oxides, sulphur dioxide

Wastewater, corrosion
inhibitors, acids,
Boiler blow-down Surface water
caustics, oxygen
scavenger

Boiler water softener

Wastewater, salts Surface water
regeneration
 Heating, lighting and air
Building Energy use
conditioning

Surface water
Solvents, oils,
Building, floor drains Soil
detergents, chemicals
Groundwater

Building and insulation Air

Asbestos
materials Waste Disposal
 Diesel fuel, heating oil,
acetone, lubricating
oils, solvents, bleach,
sulphuric acid, biocides, Soil
Chemical and waste ethylene glycol, Surface water
loading/unloading areas propylene glycol, water Groundwater
treatment corrosion Air
inhibitors, caustic, used
oil, and similar chemical
or waste-like materials

Demolition and Concrete, asphalt,

Waste disposal
construction debris metal, misc.

Use of Natural
Drums (Empty) Recyclable materials Resource
Waste Disposal
 Soil
Equipment and parts Solvents and Surface Water
cleaning detergents Groundwater
Air

Fluorescent light
Mercury, PCB ballast Waste Disposal
fixtures

Soil
Surface Water
Fuelling island Diesel fuel, gasoline
Groundwater
Air

Oily rags, leak/spill Soil

Oil contaminated
cleanup materials, oily Surface Water
soil/debris
soils Waste disposal
 Air
Paint residue, solvents, Soil
Painting of buildings
abrasive blasting Surface water
and equipment
material Groundwater
Waste Disposal

Soil
Power supply,
Surface water
transformers and Mineral oil, PCB oil
Groundwater
capacitors
Waste Disposal

Product venting,
compressors, traffic, Noise Community
etc.)
 Surface water
Sanitary waste (Foul)
Sewage Soil
systems
Groundwater

Scrap metal, including

cylinder valves,
Natural resource
cylinders (except Recyclable materials
Waste disposal
acetylene cylinders)
used equipment, etc.

Heating oil, diesel fuel, Soil

Storage tanks acetone, used oil, Groundwater
aboveground (ASTs) gasoline Surface Water
Spill and leaks Air

Use of Natural
Trash (Plant Non Waste, Recyclable
Resource
Hazardous Waste) materials
Waste Disposal
 Soil
Compressors and Surface Water
Lubricating oil
vacuum pumps Waste Disposal
Groundwater

Compressor - Low pH (acidic), copper, Surface Water

condensate nickel, lead Groundwater

Air
Compressor - vents Lubricating oil mists Soil
Surface water

Cooler system - Acids, metals, solids, Surface Water

chemical wash chelants Waste Disposal

Ethylene glycol, Soil

Cooling systems propylene glycol, and Surface Water
closed loop similar heat exchange Waste Disposal
fluids Groundwater
Cooling tower - Biocides, acids, Surface water
blowdown corrosion inhibitors Natural Resource

Cooling tower -
sidestream filter Solids Surface water
backwash

Solids, heavy metals

Cooling tower - sludge (chromium, copper, Waste Disposal
zinc)

Energy use
Air
Electricity Indirect
Water
Solid waste

Particulate matter,
Fuel-fired vaporizers
carbon monoxide, Air
and Temperature
hydrocarbons, nitrogen Energy
Swing Adsorption units
oxides, sulphur dioxide

Silica gel, molecular

Pre-purification units sieve, alumina, Waste Disposal
activated charcoal

Process refrigeration - Accidental release,

Air
ammonia systems fugitive release
Process refrigeration - Freons (CFCs, HCFC, Ozone Depletion
Freon systems HFCs, PFCs), Global Warming

Product Storage and Nitrogen, oxygen,

Energy use
Transfer helium, argon

Product venting,
Compressors, traffic, Noise Community
etc.)

Filters with dust

Used filters Waste disposal
deposits

Amine adsorption Surface water

Monoethanolamine
system Soil

Various metals
Catalysts
(Titanium, vanadium,
(SCR, High/Low Temp
tungsten, iron,
Shift, Reformer, Waste Disposal
chromium, copper,
Prereformer,
molybdenum, cobalt,
Hydrotreater
nickel)
 Soil
Compressors and Surface Water
Lubricating oil
vacuum pumps Waste Disposal
Groundwater

Compressor - Low pH (acidic), copper, Surface Water

condensate nickel, lead Groundwater

Air
Compressor - vents Lubricating oil mists Soil
Surface water

Flaring Noise, Air Emissions Community

Fugitive emissions
from compressors, Hydrocarbons Air
valves, flanges

Burning to produce
Fuel Natural Resources
product
Cleaners - engine,
brake and other Various chemicals, Soil
specialty maintenance aerosol cans Air
products

Soil
Motor oil changes Used oil, oil filters Surface water
Waste Disposal

Silica Gel, Calcium

Dryers Waste disposal
Chloride

Storage of fuel
Environmental Safety &Health Regulatory Compli Financial Business Overall Ra

impact
Good Environmental Management Practices

Operate in accordance with air permit, where

applicable.
Operate and maintain equipment to be efficient
Use fuel with low sulphur and solids content.

Discharge through a permitted outfall or sewer

connection.
Avoid excessive chemical feed through tight control of
water chemistry.
Run boiler at optimum concentration cycles to
minimize chemical loss,
wastewater discharges, and makeup water
consumption
Purchase water treatment chemicals in returnable
/recyclable containers,
where practical

Discharge through a permitted outfall or sewer

connection.
Reuse wastewater, if feasible
 Monitor energy use
Set improvement targets
Use energy efficient lighting and equipment
Conduct energy audits
Train employees to conserve energy

Keep solvents, oils, and other hazardous materials

out of floor drains through
proper storage and handling.
Use floor drain plugs in areas of high spill potential or
seal drains that are not
needed.
Maintain an adequate supply of spill kits in areas of
high spill potential.
Avoid hosing down areas. Use dry cleanup
techniques.

Notify the appropriate agency, as required, in advance

of any asbestos
demolition or renovation
Use only qualified asbestos removal contractors when
removing or repairing
asbestos.
Contractors must remove asbestos materials
according to regulatory
requirements. Place waste in double-lined plastic bags
or in drums with
proper labels. Wet down asbestos during removal,
handling and disposal.
Dispose of asbestos through an approved disposal
contractor.
 Illuminate unloading areas if material transfer occurs
at night.
Use drip pans and buckets to catch small leaks from
transfer hoses and
fittings.
Prevent overfilling of storage tanks during deliveries
through procedural or
engineering controls.
Report and clean up any spills or leaks immediately.
Develop and implement a Site Emergency/Spill Plan
Store liquid chemicals in proper containers, preferably
on an impervious
surface with secondary containment.
Periodically check container integrity for signs of
deterioration or damage.
Document if required
Periodically check containment areas for leaks.
Document if required.
Keep containment valves closed except to drain
uncontaminated rainwater.
Keep containers closed when not in use. Prevent
exposure to rainfall, use
drum rain caps for drums stored outside. Store outdoor
containers off the
ground (e.g. on wooden pallet) to prevent bottom
corrosion, possible leakage,
and assist in visual inspection.
Minimize and consolidate chemical inventories. Dont
buy larger quantities
than needed simply to get a price break. Disposal
costs will often exceed
savings.
Use up existing chemical inventories before switching
to another supplier.
Redeploy excess chemicals for use at another facility.
Place drip pans beneath drum dispensing valves.
Report and clean up any spills or leaks immediately.
Identify and remove any asbestos materials before
demolition.
Recycle concrete, asphalt, and scrap metal where
outlets are available.
Dispose of through an approved disposal contractor.
Reuse surplus soil to landscape site if feasible.

Purchase chemicals in bulk form or use recyclable/

returnable containers,
where practical.
Remove chemical residuals to the extent possible.
Return empty drums to original supplier or recycle
through an approved drum
reconditioner.
 Advice on cleaning for oxygen service can be found in
CGA Pamphlet G-4.1
Cleaning Equipment for Oxygen Service and EIGA
Document 33/06(AIGA
012/04)
Minimize solvent/chemical purchases and use. Dont
buy and use more than
needed.
Keep containers and parts cleaners closed when not
in use
Use drip pans to collect solvents.
Collect spent solvents for recycling or disposal
through a licensed vendor.
Do not pour solvents down any drains or on the
ground.
Do not mix spent solvents with used oil or other
chemicals.
Report and clean up any spills immediately and follow
emergency
procedures.
Determine if spent detergents can be discharged to
sanitary sewer.

Recycle/dispose lamps and ballast via approved

recycling/disposal
contractor.
Replace with mercury-free or low-mercury lamps.

Check fuel dispenser sump routinely for leaks and

product /water
accumulation
Maintain adequate supply of spill absorbent at fuelling
station.
Where present, periodically check oil/water separator.
Check housekeeping. Remove any oil stained gravel.
Avoid topping off vehicle fuel tanks.
Avoid unattended filling of vehicles.
Avoid hosing down area. Use dry cleanup techniques.
Minimize rain/storm water run-on into fuel island area.
Install canopy, where practical, to keep rainfall off
fuelling island.

Dispose of through an approved disposal contractor.

Recycle through an approved asphalt batching plant
when available.
Clean up oil stained soil/gravel promptly.
 Use water-based paints to the extent possible
Analyse old paint, before removal to determine if toxic
metals such as lead,
chromium, or cadmium hazard exists.
Collect abrasive-blasted wastes. At the end of each
day secure wastes in
appropriate containers.
Monitor paint contractors operations, including
material storage areas, and
have contractor provide temporary spill containment
around portable
equipment containing diesel or gasoline.
Dispose of paint chips, abrasive blasting material, and
associated painting
supplies (e.g. tarps, brushes, rollers, rags, empty paint
cans) as solid or
hazardous wastes (depending upon analytical results)
using an approved
disposal contractor. All residual paint must be dry
before disposal.
Use brush or roll-on paints instead of aerosol paints,
where practical.
Dispose all solvent-based paints and thinners through
an approved disposal
contractor.

Periodically check equipment for leaks.

Promptly clean up any leaks.
Replace PCB transformers or PCB capacitors.
Always test equipment for presence of PCBs before
disposing of oils or
equipment. Never assume there are no PCBs.
Arrange for disposal of mineral oils or PCBs through
an approved disposal
contractor.

Design and install, compressors, expanders and other

equipment in
accordance with local noise requirements.
Use appropriate noise-attenuation measures as
required (sound insulation,
noise curtains, buildings, walls).
Select sites with adequate land and distance to buffer
noise.
Site equipment in a location that will minimize the
noise impact to
neighbours.
Minimize nighttime noise-generating activities.
See EIGA document on Noise
 Do not dispose of chemicals down sinks, drains, or
toilets.
Dispose of sanitary wastes through permitted
municipal sanitary sewer,
septic tank, or onsite package treatment.
When onsite package treatment unit is used, conduct
appropriate preventive
maintenance and testing. Keep operator certifications
current, where
required.

Purge any gases from scrap cylinders.

Remove any fluids contained in equipment.
Check any coatings or insulation on the equipment for
asbestos and if
present remove before scrapping equipment.
Recycle through scrap metal dealer.

Provide secondary containment for tank and fill port.

Provide overfill protection.
Obtain regulatory approvals
Install barriers to protect tank from vehicular traffic.
Provide spill kit near tank.
Prepare emergency plan to handle accidental
discharges.
Conduct and document monthly release detection
monitoring specified for
the sites UST system.
Periodically inspect spill collar/fill port.
Periodically check spill/overfill devices.
Conduct regular inspection of tank and line release
detection system using a
qualified contractor to ensure proper operation.
Periodically inspect cathodic protection systems using
a qualified contractor.
Report suspected leaks immediately.
Avoid unattended filling of storage tank.

Segregate and recycle materials to the extent

feasible. (Waste paper,
aluminium cans, cardboard, wood pallets, packing
materials)
Dispose of waste through an approved disposal
contractor.
 Minimize leaks through preventive maintenance
Where present, keep foundation curbing and drains
free of debris for
effective drainage to oil/water separator.
Use absorbents to minimize oil seepage off of
foundations that are not tied to
an oil/water separator.
Where practical, install roof over compressors to
prevent contaminated storm
water.
Recycle used oil, and where possible, saturated
absorbents through an
approved oil recycler.
Do not mix solvents or other chemicals with used oil.
Used oil contaminated with freons or solvents requires
special disposal.
Return empty drums to original supplier or recycle
through an approved drum
reconditioner, where practical.

Do not discharge onto the ground.

Discharge through a permitted outfall or sewer
connection.
Reuse as makeup to cooling tower, where feasible.
Treat any excessive levels of metals.
Neutralize low pH before discharging.

Install oil demisters to collect oil mist emissions.

Recycle the collected oil through an approved oil
recycler.
Dispose of spent chemical cleaning solutions through
an approved disposal
contractor
Minimize leaks through preventive maintenance.
Maintain proper level of corrosion inhibitors to extend
life of solutions.
Recycle glycols via approved recycler.
Dispose of spent solutions through an approved
disposal contractor.
 Discharge through a permitted outfall or sewer
connection.
Avoid use of chromate-based or zinc-based corrosion
inhibitors.
Avoid excessive chemical feed through tight control of
water chemistry.
Run cooling tower at optimum concentration cycles to
minimize chemical
loss, wastewater discharges, and makeup water
consumption.
Purchase water treatment chemicals in bulk or
returnable containers instead
of drums, where practical.
Return empty drums to original supplier or recycle
through an approved drum
reconditioner, where practical.
Use of existing supplier of chemicals and obtain any
necessary permit
modifications before switching chemicals.

Treat if required before discharge through a permitted

outfall or sewer
connection.

Test for presence of heavy metals to determine if a

hazardous waste.
Dispose of through an approved disposal contractor.

Design, purchase and maintain equipment to operate

efficiently and minimize
energy use.
Conduct energy audits to identify potential
opportunities to improve energy
efficiency.
Train employees to conserve energy.
Operate in accordance with air permit, where
applicable.
Operate and maintain equipment to be efficient
Use fuel with low sulphur and solids content.
If feasible, recycle, reuse or regenerate molecular
sieves.
Dispose of as solid waste through an approved
disposal contractor.

Minimize leaks from valves, flanges, etc., through PM,

using Enviroseals, etc.
Use purging systems designed to minimize refrigerant
releases.
Recover ammonia to the maximum extent possible
during maintenance,
through receivers.
Use water-scrubbing systems to treat major ammonia
releases.
 Minimize leaks from valves, flanges, etc., through
preventive maintenance.
Monitor and document the rate of consumption of
freons and ammonia to
detect leaks.
Repair leaks promptly.
DO NOT vent freons to atmosphere. Evacuate freons
to prescribed levels
before major maintenance and servicing using certified
technicians and
approved recovery and recycling equipment.
Reuse excess freon inventories at other facilities or
recycle through an
approved recycling contractor.
Where practical, retrofit units with more
environmentally friendly refrigerants.

Minimize venting of cryogenic gases

Design and install, compressors, expanders and other

equipment in
accordance with local noise requirements.
Use appropriate noise-attenuation measures as
required (sound insulation,
noise curtains, buildings, walls).
Select sites with adequate land and distance to buffer
noise.
Site equipment in a location that will minimize the
noise impact to neighbours.
Minimize nighttime noise-generating activities.
See EIGA document on Noise

Change out filters as part of planned maintenance to

maintain efficiency
Test for presence of radioactivity, if warranted, or
other dust contaminants to
determine if a hazardous waste, where appropriate

Contain equipment leaks.

Discharge through a permitted outfall or sewer
connection, if allowed.
Dispose of through an approved disposal contractor.

Recycle through approved recycling contractor, where

feasible.
Where not feasible, dispose of through an approved
disposal contractor.
 Minimize leaks through preventive maintenance
Where present, keep foundation curbing and drains
free of debris for
effective drainage to oil/water separator.
Use absorbents to minimize oil seepage off of
foundations that are not tied to
an oil/water separator.
Where practical, install roof over compressors to
prevent contaminated storm
water.
Recycle used oil, and where possible, saturated
absorbents through an
approved oil recycler.
Do not mix solvents or other chemicals with used oil.
Used oil contaminated with freons or solvents requires
special disposal.
Return empty drums to original supplier or recycle
through an approved drum
reconditioner, where practical.

Do not discharge onto the ground.

Discharge through a permitted outfall or sewer
connection.
Reuse as makeup to cooling tower, where feasible.
Treat any excessive levels of metals.
Neutralize low pH before discharging.

Install oil demisters to collect oil mist emissions.

Recycle the collected oil through an approved oil
recycler.

Design and install, flares, compressors, expanders

and other noisy
equipment in accordance with external requirements or
internal engineering
standards.
Use appropriate noise-attenuation measures as
required (sound insulation,
noise curtains, buildings, walls).
Select sites with adequate land and distance to buffer
noise.
Install noisy equipment on site in a location that will
minimize the noise
impact to neighbours.
Minimize nighttime noise-generating activities.

Where required, implement leak detection and repair

program to control
fugitive emissions from valves, flanges, and
compressors.
Repair leaking components promptly.

Use natural sources of CO2 or byproduct streams as feed, where possible

 When using specialty-cleaning products apply product
to rag then apply the
product containing rag to surface being cleaned.
Minimize overspray, drips, and residues. Use
absorbent materials to collect
excess.
Do not mix spent specialty products with parts washer
solvents.
Empty aerosol cans (contents no longer under
pressure) before discarding
into non hazardous waste (trash), if permitted.
Do not clean parts over ground or drain. Use drip pan.

Puncture filter dome end and hot drain used oil for 24
hours.
Recycle used oil filters, where service is available.
Recycle used oil through an approved oil recycler
Do not mix solvents or other chemicals with used oil.
Do not pour oil on ground or down drain.

Optimise dryer operation

Check for contamination before disposal
Dispose of through an approved disposal contractor
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Coating Process Operation

Air emission testing to be carried out annually through
and Air Emissions Deterioration of air quality
external agency.
BMB Coating Area PVC Film Coating Maintenance N Low Low S3
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Low Very Low S4 Air emission testing to be carried out annually through
Ozone depleting substance use Loss of atmospheric ozone
external agency.
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Low Very Low S4

Water consumption is monitored and justified on monthly

Water Usage Depletion of groundwater supply
basis and reported in the Actual energy consumption report
N Low Low S3
Soil erosion, surface water
Water Runoff No Action required
A contamination, Low Very Low S4
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S4
Contamination of soil & water, OCP for control of chemical waste and empty container (OCP
Hazardous Waste Generation
A depletion of landfill space High High S1 No.18) to be reviewed and followed.
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air; OCP for handling and storage of liquid chemical to followed
Hazardous Material Use and Storage
N living creatures Moderate Very Low S3 and reviewed
Soil contamination, contamination of Effluent testing to be carried out annually through external
Effluent Discharge
N surface water Low Moderate S3 agency.
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
Procedure for handling and storage of material is to be
Material & equipment storage soil contamination, loss of aesthetics
N Very Low Low S4 followed and reviewed (WI/COM/08 )
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 34 of 54
Page 35 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Film Lamination Operation Air emission testing to be carried out annually through
Air Emissions Deterioration of air quality
Lamination Area Film Lamination and Maintenance N Low Low S3 external agency.
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Low Very Low S4 Air emission testing to be carried out annually through
Ozone depleting substance use Loss of atmospheric ozone
external agency.
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Low Very Low S4

Water consumption is monitored and justified on monthly

Water Usage Depletion of groundwater supply
basis and reported in the Actual energy consumption report
N Low Low S3
Soil erosion, surface water
Water Runoff No Action required
A contamination, Low Very Low S4
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S4
Contamination of soil & water, OCP for control of chemical waste and empty container (OCP
Hazardous Waste Generation
A depletion of landfill space High High S1 No.18) to be reviewed and followed.
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air; OCP for handling and storage of liquid chemical to followed
Hazardous Material Use and Storage
N living creatures Moderate Very Low S3 and reviewed
Soil contamination, contamination of Effluent testing to be carried out annually through external
Effluent Discharge
N surface water Low Moderate S3 agency.
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
Procedure for handling and storage of material is to be
Material & equipment storage soil contamination, loss of aesthetics
N Very Low Low S4 followed and reviewed (WI/COM/08 )
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Page 36 of 54
Reviewed and AuthoHead- Quality Management System

Page 37 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Slitting Operation and
Air Emissions Deterioration of air quality No Action required
Slitting Area Slitting (TITAN Machine) Maintenance N Low Very Low S4
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Ozone depleting substance use Loss of atmospheric ozone Low Very Low S4 No Action required
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply Very Low Very Low S4 No Action required
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
Procedure for handling and storage of material is to be
Material & equipment storage soil contamination, loss of aesthetics
N Very Low Low S4 followed and reviewed (WI/COM/08 )
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 38 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Slitting operation and
Air Emissions Deterioration of air quality No Action required
Slitting Area Slitting ( ELDEC M/C) Maintenance N Low Very Low S4
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Ozone depleting substance use Loss of atmospheric ozone Low Very Low S4 No Action required
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply Very Low Very Low S4 No Action required
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
Procedure for handling and storage of material is to be
Material & equipment storage soil contamination, loss of aesthetics
N Very Low Low S4 followed and reviewed (WI/COM/08 )
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 39 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Thermoforming of films
Air Emissions Deterioration of air quality NA
Coating Area Thermoforming operation and Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Very Low Very Low S5 No Action required
N Facility Generation of waste ( Cotton rags) Very Low Very Low S5 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply Very Low Very Low S5 No Action required
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 40 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Packing of Jumbo rolls

operation Air Emissions Deterioration of air quality NA
RMS in Clean room Packing and Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Very Low Very Low S5 No Action required
N Facility Generation of waste ( Cotton rags) Very Low Very Low S5 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Low Moderate S4 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space NA NA NA NA
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 Noise level to be monitored on weekly basis
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
A Radiation exposure NA NA NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 41 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Packing of Slit Spools

Operation Air Emissions Deterioration of air quality NA
Level 2 Packing Arer Packing and Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating Very Low Very Low S5 No Action required
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Very Low Very Low S5 No Action required
N Facility Generation of waste ( Cotton rags) Very Low Very Low S5 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Low Moderate S4 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space NA NA NA NA
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 Noise level to be monitored on weekly basis
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
A Radiation exposure NA NA NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 42 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Thermic Heater operation Air emission testing to be carried out annually through
Air Emissions Deterioration of air quality
Utility Area Therminol Oil heating and Maintenance N Low Moderate S3 external agency.
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Low Very Low S4 Air emission testing to be carried out annually through
Ozone depleting substance use Loss of atmospheric ozone
external agency.
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility Generation of waste ( Cotton rags) Very Low Low S4 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Petroleum product use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
OCP No.20 for Thermic Fluid Heater to be reviewed and
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into
followed.
A the air Moderate Very Low S3
Contamination of soil & water, OCP for control of chemical waste and empty container (OCP
Hazardous Waste Generation
A depletion of landfill space Moderate Low S3 No.18) to be reviewed and followed.
N Non-hazardous Waste Generation Depletion of landfill space NA NA NA NA
Contamination of soil, water, air; Procedure for handling and storage of material is to be
Hazardous Material Use and Storage
N living creatures Moderate Very Low S3 followed and reviewed (WI/COM/08 )
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics Very Low Low S5 No Action required
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 43 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Air Handling unit operation
Air Emissions Deterioration of air quality Clean room validation to be done as per standard procedure
Utility Area Air Handling Unit and Maintenance N Low Low S3
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility Generation of waste ( Air Filters) Low Moderate S3 Monitored and reported quartely.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Very Low Very Low S5
N Water Usage Depletion of groundwater supply Low Low S3 Monitored and reported yearly.
Soil erosion, surface water
Water Runoff No Action required
A contamination, Very Low Very Low S5
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation Depletion of landfill space Low Moderate S3 Monitored and reported quartely.
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of Effluent testing to be carried out annually through external
Effluent Discharge
N surface water Very Low Very Low S5 agency.
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 To be Monitored and reported on monthly
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 44 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
ACMV/Process/Operation
Air Emissions Deterioration of air quality No Action required
Utility Area Chiller System and Maintenance N Very Low Low S4
N Emission of infra red ray Damage of human tissue by heating Very Low Very Low S5 No Action required
N Ozone depleting substance use Loss of atmospheric ozone Very Low Very Low S5 Compressor gas level to be monitored quartely
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility Generation of waste NA NA NA NA
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use To be monitored and reported annualy
N natural resources Very Low Very Low S5
N Water Usage Depletion of groundwater supply Low Low S3 Monitored and reported yearly.
Soil erosion, surface water
Water Runoff No Action required
A contamination, Very Low Very Low S5
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation To be monitored and reported annualy
A depletion of landfill space Low Low S3
N Non-hazardous Waste Generation ( Filter) Depletion of landfill space Very Low Very Low S5 No Action required
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge No Action required
N surface water Very Low Very Low S5
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 No Action required
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 45 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Air Compressor Operation

and Air Emissions Deterioration of air quality No Action required
Utility Area Ai Compressor Maintenance N Very Low Low S4
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility ( Cotton Rags) Generation of waste Very Low Very Low S5 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use To be monitored and reported quarterly
N natural resources Low Low S3
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff No Action required
A contamination, Very Low Very Low S5
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation To be monitored and reported quarterly
A depletion of landfill space Low Low S3
N Non-hazardous Waste Generation ( Filter) Depletion of landfill space Very Low Very Low S5 No Action required
Contamination of soil, water, air;
Hazardous Material Use and Storage To be monitored and reported annually
N living creatures Low Low S3
Soil contamination, contamination of
Effluent Discharge No Action required
N surface water Very Low Very Low S5
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 No Action required
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 46 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Air emission testing to be carried out annually through

Dehumidifying Operation and Air Emissions Deterioration of air quality
external agency.
Utility Area Dehumidifier Maintenance N Low Moderate S3
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility ( Cotton Rags) Generation of waste Very Low Very Low S5 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation ( Filter) Depletion of landfill space Very Low Very Low S5 No Action required
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 47 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Electricity Distribution and
Air Emissions Deterioration of air quality NA
Sub Electrical Room Electricity Supply Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface NA NA NA NA
N Facility Generation of waste ( Cotton rags) NA NA NA NA
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
N Petroleum product use NA NA NA NA NA
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use NA
N resource, waste generation NA NA NA
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space NA NA NA NA
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 48 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Tilting of Jumbo Rolls

Operation Air Emissions Deterioration of air quality NA
Level 1 Loading Bay Tilting Machine and Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface NA NA NA NA
N Facility Generation of waste ( Cotton rags) NA NA NA NA
Depletion of non-renewable
Electricity Use No Action required
N natural resources Very Low Very Low S5
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Very Low Very Low S5
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use NA
N resource, waste generation NA NA NA
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space NA NA NA NA
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 49 of 54
 Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure

Lifting of rolls / Materials

operation Air Emissions Deterioration of air quality NA
Store / Production Fork lift / power jack operation and Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface NA NA NA NA
N Facility Generation of waste ( Cotton rags) NA NA NA NA
Depletion of non-renewable
Electricity Use No Action required
N natural resources Very Low Very Low S5
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Very Low Very Low S5
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use NA
N resource, waste generation NA NA NA
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space NA NA NA NA
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA

N Normal, A Abnormal, E - Emergency Prepared by Facility Engineer

Reviewed and AuthoHead- Quality Management System

Page 50 of 54
 List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity
1 3rd Floor Office 1.1 Execution of office work 1.1.1

Coating Area Coating process

Heat exchange
 List of Aspects / Impacts and Hazards / Risks
ork activity
Work activity Condition Aspect / Hazard
Lifting of boxes, furniture, office equipment, document files A Manual lifting of heavy and bulky load

Operation of corona machine N Emission of infra red ray

Repair and maintenance of corona machine N Repair and replacement of faulty parts us
Consumption of power N Prolonged or uncontrolled power consump
E Outbreak of fire
Consumption of water N Prolonged or uncontrolled water consumpt
Repair and maintenance of coating machine N Repair and replacement of faulty parts us
A Unguarded machine; Unsafe work practic
Repair and maintenance of drying machine N Repair and replacement of faulty parts using hand tools with sharp e

N Hot external surface of oven

N Absence of railings around the drying mac
N Emission of noise
A Unguarded machine; Unsafe work practic
Consumption of power N Prolonged or uncontrolled power consump
E Outbreak of fire
Consumption of water N Prolonged or uncontrolled water consumpt
Operation of heat exchange unit N Emission of noise

N Hot external surface of oven

 Impact/Risk Severity Likelihood Significance/ Ri
Musculoskeletal disorder Low Moderate S3

Damage of human tissue by heating Low Very low S5

Minor cuts due to sharp edges of hand tool Very low Very low S5
Depletion of resources Moderate Moderate S3
Injury or death to workers; damage to propeVery high Low S2
Depletion of resources Moderate Moderate S3
Minor cuts due to sharp edges of hand tool Very low Very low S5
Serious cuts from knives & getting caught inLow Very high S2
ulty parts using hand tools with sharp edges

Burns
Heat Stress Low Low S4
Death to workers due to falling through the High Very high S1
Noise induced deafness Moderate Very low S4
Serious burns & getting caught in oven if maHigh High S2
Depletion of resources Moderate Moderate S3
Injury or death to workers; damage to propeVery high Low S2
Depletion of resources Moderate Moderate S3
Noise induced deafness Low Low S4
Burns
Heat Stress
Low Low S4
Control Measure
Reduce the weight of the load by splitting the load into smaller portion

Application of infra red in enclosure

Cotton gloves
OCP-03
QEHSSP24
OCP-03
Cotton gloves
Lock-out & tag-out procedure (OCP-12) for repair & maintenance; Install machine guarding on rotating parts

Cotton overalls
Light clothing

Safe work practice

OCP-02
Lock-out & tag-out procedure (OCP-12) for repair & maintenance
OCP-03
QEHSSP24
OCP-03
Cotton overalls; Insulated pipes

Light clothing