Vessel Design Calculation

Doc.
No: DC12118-01
Page No: 1
TABLE OF CONTENTS
TABLE OF CONTENTS 1
1. DESIGN DATA 2
2 1.1 SUMMARY OF DESIGN DATA 2

3 1.2 PVELITE INPUT DATA 3
1.3 SKETCH OF FUEL GAS SCRUBBER 01H-5310 9
2. INTERNAL PRESSURE AND HYDROSTATIC PRESSURE CALCULATIONS 10
3. ANSI FLANGE MAWP 13
4. WEIGHT CALCULATION 14
5. CENTRE OF GRAVITY 16
2 6. NOZZLE THICKNESS AND REINFORCEMENT CALCULATIONS 17

3
6.1. NOZZLES N1, N4, N6 & PG: DN 50 CLASS 1500 RTJWN 17
6.2. NOZZLES N2, N3 & N5 : DN 25 CLASS 1500 RTJWN 28
7. LEG SUPPORT CALCULATION 39
2 8. LIFTING LUG CALCULATIONS 42

3
8.1. LONG LIFTING LUG 42
8.2. SHORT LIFTING LUG 45
9. SUPPORT ATTACHMENT CALCULATIONS 48
10. MDMT CALCULATIONS 52
11. SUMMARY OF CALCULATION RESULTS 53

Doc. No: DC12118-01
Page No: 2
1. DESIGN DATA
1.1 SUMMARY OF DESIGN DATA
ASME SECTION VIII DIV.1 2010 ED ADD 2011

CODE 2
CODE CASE 2714
1
SPECIFICATIONS -
DESIGN PRESSURE 15 MPA
DESIGN TEMPERATURE 115 C
MAXIMUM ALLOW. WORKING PRESSURE 15 MPA
HYDROSTATIC TEST PRESSURE 19.5 MPA
RADIOGRAPHY FULL
JOINT EFFICIENCY 1.0
CORROSION ALLOWANCE 3 MM
PWHT NO
MDMT -29 C @ 15 MPA
IMPACT TEST NO
ASME CODE STAMP YES
LOADINGS (AS PER UG-22):

(a) INTERNAL OR EXTERNAL DESIGN
YES
PRESSURE
(b) WEIGHT OF VESSEL AND NORMAL
CONTENTS UNDER OPERATING OR YES
TEST CONDITIONS
(c) SUPERIMPOSED STATIC
YES
REACTIONS
(d) ATTACHMENT OF:
(1) INTERNALS YES
(2) VESSEL SUPPORTS
(e) CYCLIC AND DYNAMIC
NONE
REACTIONS
(f) WIND, SNOW, AND SEISMIC
NONE
REACTIONS
(g) IMPACT REACTIONS NONE
(h) TEMPERATURE GRADIENTS AND
NONE
DIFFERENTIAL THERMAL EXPANSION
(i) ABNORMAL PRESSURE NONE
(j) TEST PRESSURE AND
COINCIDENT STATIC HEAD ACTING YES
DURING THE TEST
Doc. No: DC12118-01
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1.2 PVELITE INPUT DATA
PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD

FileName : 01H5310 R1---------------------------------------- Page 2
Input Echo : Step: 1 4:19p Sep 18,2012
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 15.000 MPa

Design Internal Temperature 115 C
Type of Hydrotest UG99-b
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 mm
Projection of Nozzle from Vessel Bottom 0.0000 mm
Minimum Design Metal Temperature -29 C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT 1
Miscellaneous Weight Percent 5.0
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 MPa
User defined MAWP 0.0000 MPa
User defined MAPnc 0.0000 MPa
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 2010

Basic Wind Speed [V] 158.40 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Rough (D`/D = 0.02)
Base Elevation 0.0000 mm
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Percent Wind for Hydrotest 33.0

Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 mm
Distance Upwind of Crest Lh 0.0000 mm
Distance from Crest to the Vessel x 0.0000 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code No Seismic
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description
Distance "FROM" to "TO" 39.868 mm
Inside Diameter 131.80 mm
Element Thickness 15.958 mm
Internal Corrosion Allowance 3.0000 mm
Nominal Thickness 18.237 mm
External Corrosion Allowance 0.0000 mm
Design Internal Pressure 15.000 MPa
Design Temperature Internal Pressure 115 C
Design External Pressure 0.0000 MPa
Design Temperature External Pressure 34 C
Effective Diameter Multiplier 1.2
Material Name SA-234 WPB
Allowable Stress, Ambient 117.90 MPa
Allowable Stress, Operating 117.90 MPa
Allowable Stress, Hydrotest 153.28 MPa
Material Density 0.007750 kg/cm
P Number Thickness 31.750 mm
Yield Stress, Operating 218.10 MPa
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UCS-66 Chart Curve Designation B

External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. & wld. fittings
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Detail Type Insulation
Detail ID Ins: 10
Dist. from "FROM" Node / Offset dist -34.925 mm
Height/Length of Insulation 74.793 mm
Thickness of Insulation 50.800 mm
Density 0.0002300 kg/cm
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description
Inside Diameter 139.73 mm
Material Name SA-106 B
UNS Number K03006
Product Form Smls. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Detail ID INS
Dist. from "FROM" Node / Offset dist 0.0000 mm
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Detail Type Nozzle
Detail ID N4
Nozzle Diameter 2.0 in.
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 132.83 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Detail Type Nozzle
Detail ID PG
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 0.0

Detail Type Nozzle
Detail ID N6
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 0.0

Detail Type Nozzle
Detail ID N3
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 180.0
Blind Flange (Y/N) Y
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Detail Type Nozzle
Detail ID N2
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 180.0

Detail Type Nozzle
Detail ID N1
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 180.0

Detail Type Nozzle
Detail ID N5
Nozzle Schedule XXS
Nozzle Class 1500
Layout Angle 0.0
Blind Flange (Y/N) Y

Detail Type Weight
Detail ID BUNDLE
Miscellaneous Weight 1382.7 N
Offset from Element Centerline 0.0000 mm
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description
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Flange Inside Diameter 154.18 mm
Material Name SA-105
UNS Number K03504
Product Form Forgings
Perform Flange Stress Calculation (Y/N) Y
Weight of ANSI B16.5/B16.47 Flange 0.0000 N
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange

Detail ID Ins: 30
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

Doc. No: DC12118-01
Page No: 9
1.3 SKETCH OF FUEL GAS SCRUBBER 01H-5310

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XY Coordinate Calculations : Step: 2 4:19p Sep 18,2012
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
--------------------------------------------------------------
10| 20| 39.8678 | ... | 39.8678 | ... |
20| 30| 1144.77 | ... | 1104.90 | ... |
30| 40| 1316.22 | ... | 171.450 | ... |
Node 10 Node 30
Node 20
Node 40
Doc. No: DC12118-01
Page No: 10
2. INTERNAL PRESSURE AND HYDROSTATIC PRESSURE CALCULATIONS

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Internal Pressure Calculations : Step: 4 4:19p Sep 18,2012
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | MPa | mm | mm | mm | MPa |
---------------------------------------------------------------------------
10| 20| 15.000 | 18.237 | 3.0000 | 131.80 | 117.90 |
20| 30| 15.000 | 14.275 | 3.0000 | 139.73 | 117.90 |
30| 40| 15.000 | 14.275 | 3.0000 | 154.18 | 137.90 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | MPa | MPa | MPa | mm | mm |
----------------------------------------------------------------------------
10| 20| 15.0000 | 22.9935 | 27.8752 | 15.9575 | 11.3949 |
20| 30| 15.0000 | 16.6946 | 21.4601 | 14.2748 | 13.0358 |
30| 40| 15.0000 | 23.0733 | 25.5315 | 82.5500 | No Calc |
Minimum 16.695 21.460
MAWP: 13.139 MPa, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 115 C
Material UNS Number: K03006
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (15.000*137.8006*0.946)/(2*117.90*1.00-0.2*15.000)
= 8.3949 + 3.0000 = 11.3949 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*1.00*12.9575)/(0.946*137.8006+0.2*12.9575)
= 22.993 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*117.90*1.00*15.9575)/(1.000*131.8006+0.2*15.9575)
= 27.875 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (15.000*(0.946*137.8006+0.2*12.9575))/(2*1.00*12.9575)
= 76.916 MPa
Straight Flange Required Thickness:

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Page No: 11
FileName : 01H5310 R1---------------------------------------- Page 10
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)

= (15.000*68.9003)/(117.90*1.00-0.6*15.000)+3.000
= 12.490 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90 * 1.00 * 15.2372 )/(68.9003 + 0.6 * 15.2372 )
= 23.020 MPa
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 137.801/( 2 * 35.950 ))^(2))/6
= 0.945528
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 15.958 , tr = 8.395 , c = 3.0000 mm , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.648 , Temp. Reduction = 20 C
Min Metal Temp. w/o impact per UCS-66 -14 C

Min Metal Temp. at Required thickness (UCS 66.1) -34 C
Min Metal Temp. w/o impact per UG-20(f) -29 C
MDMT Calculations in the Head Straight Flange:


Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 115 C
Material UNS Number: K03006
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.000*72.8627)/(117.90*1.00-0.6*15.000)
= 10.0358 + 3.0000 = 13.0358 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90*1.00*11.2748)/(72.8627+0.6*11.2748)
= 16.695 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (117.90*1.00*14.2748)/(69.8627+0.6*14.2748)
= 21.460 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
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FileName : 01H5310 R1---------------------------------------- Page 11
= (15.000*(72.8627+0.6*11.2748))/(1.00*11.2748)
= 105.937 MPa
Minimum Design Metal Temperature Results:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 17.081 MPa

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 19.500 MPa
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 27.897 MPa
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 14.453 MPa
Pressure per PED = 1.43 * MAWP 18.789 MPa
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 13.139 * 1.000
= 17.081 MPa
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

10 20 72.3 153.3 0.471 17.08
20 30 93.9 153.3 0.612 17.08
Elements Suitable for Internal Pressure.

Doc. No: DC12118-01
Page No: 13
3. ANSI FLANGE MAWP

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Nozzle Flange MAWP : Step: 7 4:19p Sep 18,2012
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating

Description Operating Ambient Temperature Class Grade|Group
MPa MPa C
----------------------------------------------------------------------------
N4 23.1 25.5 115 1500 GR 1.1
PG 23.1 25.5 115 1500 GR 1.1
N6 23.1 25.5 115 1500 GR 1.1
N3 23.1 25.5 115 1500 GR 1.1
N2 23.1 25.5 115 1500 GR 1.1
N1 23.1 25.5 115 1500 GR 1.1
N5 23.1 25.5 115 1500 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 23.1 25.5 MPa
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition

Doc. No: DC12118-01
Page No: 14
4. WEIGHT CALCULATION

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Element and Detail Weights : Step: 6 4:19p Sep 18,2012
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | ltr | kgm | ltr | kgm |
---------------------------------------------------------------------------
10| 20| 6.46449 | 0.84379 | 5.40109 | 0.93728 | 0.32322 |
20| 30| 59.1417 | 16.9450 | 47.6225 | 18.4315 | 2.95709 |
30| 40| 77.5906 | 3.32378 | 75.6221 | 3.45550 | 3.87953 |
---------------------------------------------------------------------------
Total 143 21.11 128 22.82 7
Weight of Details
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Insl| 0.88772 | 2.47142 | ... | Ins: 10
20|Insl| 8.89602 | 552.450 | ... | INS
20|Nozl| 14.2231 | 82.7000 | 90.3351 | N4
20|Nozl| 26.1417 | 381.900 | 90.3351 | PG
20|Nozl| 14.2231 | 932.700 | 90.3351 | N6
20|Nozl| 6.79054 | 82.7000 | 78.6067 | N3
20|Nozl| 3.90757 | 507.700 | 78.6067 | N2
20|Nozl| 14.2231 | 932.700 | 90.3351 | N1
20|Nozl| 3.90757 | 657.700 | 78.6067 | N5
20|Wght| 141.002 | 938.693 | ... | BUNDLE
30|Insl| 2.32876 | 85.7250 | ... | Ins: 30
Total Weight of Each Detail Type
Total Weight of Insulation 12.1

Total Weight of Nozzles 83.4
Total Weight of Weights 141.0
---------------------------------------------------------------
Sum of the Detail Weights 236.5 kgm
Weight Summation
Fabricated Shop Test Shipping Erected Empty Operating

------------------------------------------------------------------------------
150.4 233.8 150.4 233.8 150.4 386.9
... 21.1 ... ... ... ...
83.4 141.0 83.4 ... ... ...
... ... ... 12.1 ... ...
... ... ... ... 12.1 ...
... ... ... ... ... 141.0
... ... ... ... ... -141.0
... ... ... ... 83.4 ...
... ... ... ... 141.0 ...
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Page No: 15
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Element and Detail Weights : Step: 6 4:19p Sep 18,2012
------------------------------------------------------------------------------
233.8 395.9 245.9 386.9 386.9 386.9 kgm
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 233.8 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 395.9 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 245.9 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 386.9 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 386.9 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 386.9 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 371.6 kgm
Field Test Wt. - Empty Weight + Water (Full) 408.0 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | mm |
----------------------------
10| 20| 51770.8 |
20| 30| 584107. |
30| 40| 273015. |
----------------------------
Total 908892.438 mm

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Page No: 16
5. CENTRE OF GRAVITY

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Center of Gravity Calculation : Step: 8 4:19p Sep 18,2012
Shop/Field Installation Options :
Insulation is installed in the Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Insulation 671.784 mm

Center of Gravity of Nozzles 553.039 mm
Center of Gravity of Added Weights (Operating) 978.560 mm
Center of Gravity of Added Weights (Empty) 978.560 mm
Center of Gravity of Bare Shell New and Cold 911.579 mm

Center of Gravity of Bare Shell Corroded 942.784 mm
Vessel CG in the Operating Condition 860.038 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 851.178 mm

Doc. No: DC12118-01
Page No: 17
2
1
6. NOZZLE THICKNESS AND REINFORCEMENT CALCULATIONS
6.1. NOZZLES N1, N4, N6 & PG: DN 50 CLASS 1500 RTJWN

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Nozzle Calcs. : N1 Nozl: 13 4:19p Sep 18,2012
INPUT VALUES, Nozzle Description: N1 From : 20
Pressure for Reinforcement Calculations P 15.0000 MPa

Temperature for Internal Pressure Temp 115 C
Shell Material SA-106 B

Shell Allowable Stress at Temperature S 117.90 MPa
Shell Allowable Stress At Ambient Sa 117.90 MPa
Inside Diameter of Cylindrical Shell D 139.73 mm

Shell Finished (Minimum) Thickness t 14.2748 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Physical Maximum for Diameter Limit Dmax 93.8886 mm

Physical Maximum for Thickness Limit Tmax 0.0000 mm
Distance from Bottom/Left Tangent 972.5679 mm
User Entered Minimum Design Metal Temperature -29.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 MPa
Allowable Stress At Ambient Sna 117.90 MPa
Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg
Diameter 2.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn XXS
Flange Material SA-105

Flange Type RTJWn
Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 215.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 7.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.2748 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
Class of attached Flange 1500

Grade of attached Flange GR 1.1
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The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 1.612 in.

Actual Thickness Used in Calculation 0.382 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.00*72.8627)/(117*1.00-0.6*15.00)
= 10.0358 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.00*23.47)/(117*1.00-0.6*15.00)
= 3.2330 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 6.2330 mm
Wall Thickness per UG16(b), tr16b = 5.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 13.0358 mm
Wall Thickness tb1 = max(trb1, tr16b) = 13.0358 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 6.420 , max( 13.036 , 5.500 ) ]
= 6.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 6.2330 , 6.4200 )
= 6.4200 mm
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Page No: 19
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Available Nozzle Neck Thickness = 9.6901 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 49.8, Allowable : 117.9 MPa Passed
Expansion : 0.0, Allowable : 244.9 MPa Passed
Occasional : 23.0, Allowable : 156.8 MPa Passed
Shear : 18.6, Allowable : 82.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,

Curve: B
----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -48 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -48 C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 15.00/25.53 = 0.588
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 9.690 - 3.000
= 6.690 mm
Effective Pressure Radius [Reff]:

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FileName : 01H5310 R1---------------------------------------- Page 32
= Di/2 + corrosion allowance

= 139.725/2 + 3.000
= 72.863 mm
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 11.275
= 19.782 mm
Note: LR is governed by the user entered diameter limit.
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 11.275 + 0.78 * sqrt( 23.472 * 6.690 )
= 21.049 mm

= Lpr1 + T
= 215.000 + 11.275
= 226.275 mm

= 8( t + te )
= 8( 11.275 + 0.000 )
= 90.198 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 21.049 , 226.275 , 90.198 )
= 21.049 mm
Effective Vessel Thickness [teff]:

= t
= 11.275 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (46.94 + 6.690 )/( sqrt((145.73 + 11.275 ) * 11.275 )) )
= 1.275
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 11.275 * 19.782 * max( 1.275/4, 1 )
= 223.036 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 6.690 * 21.049
= 140.821 mm
Area Contributed by the Outside Fillet Weld [A41]:

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FileName : 01H5310 R1---------------------------------------- Page 33
= 0.5 * Leg41^(2)
= 0.5 * 7.000^(2)
= 24.500 mm
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 223.036+1.000(140.821+0.000)+24.500+0.000+0.000
= 388.357 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 117.905 * 1.000
= 176.9 MPa
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 15.000 * 23.472 ( 21.049 - 11.275 )
= 3441.1 N
Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 15.000 * 72.863 * ( 19.782 + 6.690 )
= 28929.8 N
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 15.000 * 72.863 * 23.472
= 25651.8 N
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 23.472 ( 21.049 - 11.275 ) + 72.863 ( 19.782 + 6.690 + 23.472 )
= 3868.5 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 176.857/( 2 * 3868.505/388.357 - 72.863/11.275 )
= 13.1 MPa

= S[t/Reff]
= 117.905 [11.275/72.863 ]
= 18.2 MPa
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 13.139 , 18.245 )
= 13.139 MPa
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 3441.133 + 28929.758 + 25651.758 )/388.357
= 149.418 MPa
Doc. No: DC12118-01
Page No: 22
FileName : 01H5310 R1---------------------------------------- Page 34
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 15.000 * 72.863/11.275
= 96.9 MPa
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 149.418 - 96.937 , 96.937 )
= 201.9 MPa
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 176.86 MPa
Local Primary Membrane Stress PL 201.90 MPa
Maximum Allowable Working Pressure Pmax 13.14 MPa
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 23.472 + 6.690 )/23.472
= 1.285 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 23.472 + 6.690 )
= 47.379 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.950, 0.000, 0.000, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(25651*1.29,1.5*117.9(140.821+0.000),pi/4*15.0*23.47^2*1.29^2)
= 10717.140 N
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 10717.140/(47.379 (0.49*4.950 + 0.6*11.275 + 0.49*0.000 ) )
= 24.615 < or = to 117.905 Weld Size is OK
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 6.6901 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 4.6831 = 0.7 * tmin. 4.9490 = 0.7 * Wo mm
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 13.1394 MPa
The Drop for this Nozzle is : 6.8467 mm

Doc. No: DC12118-01
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FileName : 01H5310 R1---------------------------------------- Page 35
The Cut Length for this Nozzle is, Drop + Ho + H + T : 236.1215 mm

Doc. No: DC12118-01
Page No: 24
Tabular Results
Results were generated with the finite element program FE/Pipe. Stress results
are post-processed in accordance with the rules specified in ASME Section III
and ASME Section VIII, Division 2.
Analysis Time Stamp: Tue Sep 18 13:19:57 2012.
Model Notes
Input Echo:
Model Type : Cylindrical Shell
Parent Outside Diameter : 168.280 mm.

Thickness : 14.270 mm.
Fillet Along Shell : 9.000 mm.
Parent Properties:
Material DB # 1008218.
(See Output Reports for Allowables.)
Elastic Modulus (Amb) : 202700.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1220E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)
Nozzle Outside Diameter : 60.330 mm.

Length : 215.000 mm.
Nozzle Weld Length : 9.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 552.500 mm.
Distance from Bottom : 552.500 mm.
Nozzle Properties
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
Design Operating Cycles : 7000.

Ambient Temperature (Deg.) : 21.00
The following temperatures have been specified for the analysis:
Nozzle Inside Temperature : 115.00 deg.

Nozzle Outside Temperature : 115.00 deg.
Vessel Inside Temperature : 115.00 deg.
Vessel Outside Temperature : 115.00 deg.
Nozzle Pressure : 15.000 MPa
Vessel Pressure : 15.000 MPa
User Defined Load Input Echo:

Loads are given at the End of Nozzle
Loads are defined in Global Coordinates
Forces( N ) Moments (N-m)
Load Case FX FY FZ MX MY MZ
Doc. No: DC12118-01
Page No: 25
---------------------------------------------------------------------------
OPER: 2205.0 -1800.0 2205.0 375.0 530.0 375.0
FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.
---------------------------------------------------------------------------
OPER: 2205.0 -1800.0 2205.0 375.0 530.0 375.0
The "top" or "positive" end of this model is "free" in

the axial and translational directions.
Stresses ARE nodally AVERAGED.
Vessel Centerline Vector : 0.000 1.000 0.000

Nozzle Orientation Vector : 1.000 0.000 0.000
ASME Code Stress Output Plots
1) Pl < (1.5)(S) (SUS,Membrane) Case 1
2) Qb < SPS (SUS,Bending) Case 1
3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1
4) Pl+Pb+Q < SPS (OPE,Inside) Case 3
5) Pl+Pb+Q < SPS (OPE,Outside) Case 3
ASME Overstressed Areas
*** NO OVERSTRESSED NODES IN THIS MODEL ***

Doc. No: DC12118-01
Page No: 26
Highest Primary Stress Ratios
Header Next to Nozzle Weld
Pl (1.5)(S) Primary Membrane Load Case 1

83 177 Plot Reference:
MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 1
46%
Branch Next to Header Weld

29%
Branch Transition

31%
Header away from Junction

43%
Branch away from Junction

31%
Doc. No: DC12118-01
Page No: 27
Highest Secondary Stress Ratios
Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 3

MPa MPa 4) Pl+Pb+Q < SPS (OPE,Inside) Case 3
21%

18%
Branch Transition
Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 3

MPa MPa 5) Pl+Pb+Q < SPS (OPE,Outside) Case 3
20%

17%

13%
Doc. No: DC12118-01
Page No: 28
6.2. NOZZLES N2, N3 & N5 : DN 25 CLASS 1500 RTJWN

FileName : 01H5310 R1---------------------------------------- Page 16
INPUT VALUES, Nozzle Description: N2 From : 20
Pressure for Reinforcement Calculations P 15.0000 MPa

Temperature for Internal Pressure Temp 115 C
Shell Material SA-106 B

Shell Allowable Stress at Temperature S 117.90 MPa
Shell Allowable Stress At Ambient Sa 117.90 MPa
Inside Diameter of Cylindrical Shell D 139.73 mm

Shell Finished (Minimum) Thickness t 14.2748 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Physical Maximum for Diameter Limit Dmax 93.8886 mm

Physical Maximum for Thickness Limit Tmax 0.0000 mm
Distance from Bottom/Left Tangent 547.5679 mm
User Entered Minimum Design Metal Temperature -29.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 MPa
Allowable Stress At Ambient Sna 117.90 MPa
Diameter Basis (for tr calc only) ID

Layout Angle 180.00 deg
Diameter 1.0000 in.
Size and Thickness Basis Minimum

Nominal Thickness tn XXS
Flange Material SA-105

Flange Type RTJWn
Corrosion Allowance can 3.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 215.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 7.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.2748 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type per UW-16 None
Class of attached Flange 1500

Grade of attached Flange GR 1.1
Doc. No: DC12118-01
Page No: 29
FileName : 01H5310 R1---------------------------------------- Page 17
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N2
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 0.689 in.

Actual Thickness Used in Calculation 0.313 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.00*72.8627)/(117*1.00-0.6*15.00)
= 10.0358 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.00*11.74)/(117*1.00-0.6*15.00)
= 1.6176 mm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 4.6176 mm
Wall Thickness per UG16(b), tr16b = 5.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 13.0358 mm
Wall Thickness per table UG-45 tb3 = 5.9464 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 5.946 , max( 13.036 , 5.500 ) ]
= 5.9464 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 4.6176 , 5.9464 )
= 5.9464 mm
Doc. No: DC12118-01
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FileName : 01H5310 R1---------------------------------------- Page 18
Available Nozzle Neck Thickness = 7.9566 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 87.9, Allowable : 117.9 MPa Passed
Expansion : 0.0, Allowable : 206.8 MPa Passed
Occasional : 14.7, Allowable : 156.8 MPa Passed
Shear : 53.4, Allowable : 82.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld,

Curve: B
----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 C

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -104 C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 15.00/25.53 = 0.588
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 7.957 - 3.000
= 4.957 mm
Effective Pressure Radius [Reff]:

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FileName : 01H5310 R1---------------------------------------- Page 19
= Di/2 + corrosion allowance

= 139.725/2 + 3.000
= 72.863 mm
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 11.275
= 33.244 mm
Note: LR is governed by the user entered diameter limit.

= t + 0.78 * sqrt( Rn * tn )
= 11.275 + 0.78 * sqrt( 11.744 * 4.957 )
= 17.226 mm

= Lpr1 + T
= 215.000 + 11.275
= 226.275 mm

= 8( t + te )
= 8( 11.275 + 0.000 )
= 90.198 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 17.226 , 226.275 , 90.198 )
= 17.226 mm
Effective Vessel Thickness [teff]:

= t
= 11.275 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (23.49 + 4.957 )/( sqrt((145.73 + 11.275 ) * 11.275 )) )
= 0.676
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 11.275 * 33.244 * max( 0.676/4, 1 )
= 374.817 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 4.957 * 17.226
= 85.381 mm
Area Contributed by the Outside Fillet Weld [A41]:

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FileName : 01H5310 R1---------------------------------------- Page 20
= 0.5 * Leg41^(2) - Area cut by thickness limit

= 0.5 * 7.000^(2) - 0.550
= 23.950 mm
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 374.817+1.000(85.381+0.000)+23.950+0.000+0.000
= 484.148 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 117.905 * 1.000
= 176.9 MPa
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 15.000 * 11.744 ( 17.226 - 11.275 )
= 1048.2 N
Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 15.000 * 72.863 * ( 33.244 + 4.957 )
= 41747.2 N
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 15.000 * 72.863 * 11.744
= 12834.3 N
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 11.744 ( 17.226 - 11.275 ) + 72.863 ( 33.244 + 4.957 + 11.744 )
= 3709.0 mm

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 176.857/( 2 * 3708.965/484.148 - 72.863/11.275 )
= 20.0 MPa

= S[t/Reff]
= 117.905 [11.275/72.863 ]
= 18.2 MPa
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 19.963 , 18.245 )
= 18.245 MPa
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 1048.238 + 41747.168 + 12834.349 )/484.148
= 114.912 MPa
Doc. No: DC12118-01
Page No: 33
FileName : 01H5310 R1---------------------------------------- Page 21
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 15.000 * 72.863/11.275
= 96.9 MPa
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 114.912 - 96.937 , 96.937 )
= 132.9 MPa
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 176.86 MPa
Local Primary Membrane Stress PL 132.89 MPa
Maximum Allowable Working Pressure Pmax 18.24 MPa
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 11.744 + 4.957 )/11.744
= 1.422 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 11.744 + 4.957 )
= 26.233 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 4.950, 0.000, 0.000, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(12834*1.42,1.5*117.9(85.381+0.000),pi/4*15.0*11.74^2*1.42^2)
= 3285.513 N
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 3285.513/(26.233 (0.49*4.950 + 0.6*11.275 + 0.49*0.000 ) )
= 13.629 < or = to 117.905 Weld Size is OK
Weld Size Calculations, Description: N2
Intermediate Calc. for nozzle/shell Welds Tmin 4.9566 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 3.4696 = 0.7 * tmin. 4.9490 = 0.7 * Wo mm
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 16.6946 MPa
Note: The MAWP of this junction was limited by the parent Shell/Head.
Doc. No: DC12118-01
Page No: 34
FileName : 01H5310 R1---------------------------------------- Page 22
The Drop for this Nozzle is : 2.0255 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 231.3003 mm
Doc. No: DC12118-01
Page No: 35
Tabular Results
Analysis Time Stamp: Tue Sep 18 16:36:01 2012.
Model Notes
Input Echo:

Parent Properties:
Nozzle Outside Diameter : 33.400 mm.

Nozzle Weld Length : 9.525 mm.
Nozzle Properties



---------------------------------------------------------------------------
Doc. No: DC12118-01
Page No: 36
OPER: 1565.0 -1280.0 1565.0 200.0 290.0 200.0
FEA Model Loads:

---------------------------------------------------------------------------
OPER: 1565.0 -1280.0 1565.0 200.0 290.0 200.0


3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 1

Doc. No: DC12118-01
Page No: 37

40%

21%
Branch Transition

23%

41%

22%
Doc. No: DC12118-01
Page No: 38

16%

29%
Branch Transition

38%

16%

18%
Doc. No: DC12118-01
Page No: 39
7. LEG SUPPORT CALCULATION

Doc. No: DC12118-01
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Doc. No: DC12118-01
Page No: 41
Doc. No: DC12118-01
2
Page No: 42
1 8. LIFTING LUG CALCULATIONS
8. LIFTING
8.1. LONG LUG
LIFTING CALCULATIONS
LUG
8.1. LONG LIFTING LUG
Doc. No: DC12118-01
Page No: 43
Doc. No: DC12118-01
Page No: 44
Doc. No: DC12118-01
Page No: 45
8.2. 8.2.
SHORT LIFTING
SHORT LUGLUG
LIFTING
Doc. No: DC12118-01
Page No: 46
Doc. No: DC12118-01
Page No: 47
Doc. No: DC12118-01
Page No: 48
9. SUPPORT ATTACHMENT CALCULATIONS
Tabular Results
Model Notes
Input Echo:

Parent Properties:
Structural Attachment Type : Longitudinal Lug

Height : 100.000 mm.
Rectangular Pad Width : 41.900 mm.

Rectangular Pad Height : 150.000 mm.
Rectangular Pad Thick : 12.700 mm.
Nozzle Properties


Doc. No: DC12118-01
Page No: 49
---------------------------------------------------------------------------
WEIGHT: 0.0 0.0 -2013.0 0.0 0.0 0.0
OPER: 0.0 0.0 -2013.0 0.0 0.0 0.0
OCC: 0.0 0.0 -2013.0 0.0 0.0 0.0
FEA Model Loads:

---------------------------------------------------------------------------
WEIGHT: 0.0 0.0 -2013.0 0.0 0.0 0.0
OPER: 0.0 0.0 -2013.0 0.0 0.0 0.0
OCC: 0.0 0.0 -2013.0 0.0 0.0 0.0


3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

Doc. No: DC12118-01
Page No: 50
Shell SCR at Plate # 1

37%
Long Plate SCR for Plate # 1
Qb SPS Primary Bending Load Case 2

MPa MPa 2) Qb < SPS (SUS,Bending) Case 2
23%
Pad SCR for Plate # 1

25%
Long Plate for Plate # 1
Qb SPS Primary Bending Load Case 2

MPa MPa 2) Qb < SPS (SUS,Bending) Case 2
13%
Doc. No: DC12118-01
Page No: 51
Shell SCR at Plate # 1

17%
Long Plate SCR for Plate # 1

19%
Pad SCR for Plate # 1

10%
Long Plate for Plate # 1

10%
Doc. No: DC12118-01
Page No: 52
10. MDMT CALCULATIONS

FileName : 01H5310 R1---------------------------------------- Page 42
MDMT Summary : Step: 18 4:19p Sep 18,2012
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes C C C mm
----------------------------------------------------------------------------
Nozzle Flg [4] -29 -104 0.000
[10] B -14 -34 -29 0.648 15.958 1.000
[7] B -10 -31 -29 0.623 18.237 1.000
[8] B -18 -24 -29 0.890 14.275 1.000
N4 [1] B -29 -48 0.483 9.690 1.000
Nozzle Flg [4] -29 -48 0.483
PG [1] B -29 -48 0.483 9.690 1.000
Nozzle Flg [4] -29 -48 0.483
N6 [1] B -29 -48 0.483 9.690 1.000
Nozzle Flg [4] -29 -48 0.483
N3 [1] B -29 -104 0.326 7.957 1.000
Nozzle Flg [4] -29 -104 0.326
N2 [1] B -29 -104 0.326 7.957 1.000
Nozzle Flg [4] -29 -104 0.326
N1 [1] B -29 -48 0.483 9.690 1.000
Nozzle Flg [4] -29 -48 0.483
N5 [1] B -29 -104 0.326 7.957 1.000
Nozzle Flg [4] -29 -104 0.326
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -29 C
Warmest Computed Minimum Design Metal Temperature -29 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Doc. No: DC12118-01
Page No: 53
11. SUMMARY OF CALCULATION RESULTS

FileName : 01H5310 R1---------------------------------------- Page 43
Vessel Design Summary : Step: 19 4:19p Sep 18,2012
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 139.725 mm ID

Vessel Design Length, Tangent to Tangent 1316.22 mm
Specified Datum Line Distance 39.99 mm
Shell Material Specification SA-106 B

Head Material Specification SA-234 WPB
Internal Design Temperature 115 C

Internal Design Pressure 15.000 MPa
External Design Temperature 34 C
Maximum Allowable Working Pressure 13.139 MPa

Hydrostatic Test Pressure 17.081 MPa
Required Minimum Design Metal Temperature -29 C

Warmest Computed Minimum Design Metal Temperature -29 C
Wind Design Code ASCE-2010

Earthquake Design Code No Seismic
Element Pressures and MAWP: MPa
Element Desc | Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure | | Allowance
---------------------------------------------------------------------
Ellipse 15.000 0.000 22.993 3.0000
Cylinder 15.000 0.000 16.695 3.0000
Body Flg 15.000 0.000 23.073 3.0000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse -0.1 39.9 18.2 11.4 5.5 1.00 1.00
Cylinder 1104.8 1104.9 14.3 13.0 No Calc 1.00 1.00
Body Flg 1276.2 171.4 82.5 No Calc No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare W/O Removable Internals 233.8 kgm
Shop Test - Fabricated + Water ( Full ) 395.9 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 245.9 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 386.9 kgm
Empty - Fab. + Intls. + Details + Wghts. 386.9 kgm
Operating - Empty + Operating Liquid (No CA) 386.9 kgm
Field Test - Empty Weight + Water (Full) 408.0 kgm

Vessel Design Calculation

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Vessel Design Calculation

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2 1.1 SUMMARY OF DESIGN DATA 2

2. INTERNAL PRESSURE AND HYDROSTATIC PRESSURE CALCULATIONS 10

3. ANSI FLANGE MAWP 13

2 6. NOZZLE THICKNESS AND REINFORCEMENT CALCULATIONS 17

7. LEG SUPPORT CALCULATION 39

2 8. LIFTING LUG CALCULATIONS 42

9. SUPPORT ATTACHMENT CALCULATIONS 48

10. MDMT CALCULATIONS 52

11. SUMMARY OF CALCULATION RESULTS 53

1.1 SUMMARY OF DESIGN DATA

ASME SECTION VIII DIV.1 2010 ED ADD 2011

DESIGN PRESSURE 15 MPA

DESIGN TEMPERATURE 115 C

MAXIMUM ALLOW. WORKING PRESSURE 15 MPA

HYDROSTATIC TEST PRESSURE 19.5 MPA

JOINT EFFICIENCY 1.0

MDMT -29 C @ 15 MPA

ASME CODE STAMP YES

LOADINGS (AS PER UG-22):

1.2 PVELITE INPUT DATA

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 15.000 MPa

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 2010

Percent Wind for Hydrotest 33.0

Seismic Design Code No Seismic

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

UCS-66 Chart Curve Designation B

Element From Node 10

Element From Node 20

Element From Node 20

Density 0.0002300 kg/cm

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Distance "FROM" to "TO" 171.45 mm

Element From Node 30

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

1.3 SKETCH OF FUEL GAS SCRUBBER 01H-5310

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

2. INTERNAL PRESSURE AND HYDROSTATIC PRESSURE CALCULATIONS

PV Elite 2012 R1 Licensee: APPLIED ENGINEERING PTE LTD

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 13.139 MPa, limited by: Nozzle Reinforcement.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2010, 2011a

Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 115 C

Material UNS Number: K03006

= (PR)/(SE-0.6*P) + c per UG-27 (c)(1)