Kemproof Pro 61111

Computation ID: 61111
Page 1 of 3
KemProofPro-v2
A service of Kempchen Dichtungstechnik GmbH
User data
Email : ozkanhasanhuseyin@gmail.com
Name : HASAN OZKAN
Company : CIMTAS
Street : Ata Mah. Sanayi Cad. No: 52 ? 16600 Gemlik / Bursa, Turkey
Postal code, Town/City : 16600 Sanayi Cad. No: 52
Date, time : 24.03.2017, 18:11:15
Computation ID : 61111 - (2.2)
Telephone number : 02245248600
Kempchen Dichtungstechnik GmbH Managing Director: Klaus Schonebeck Commerzbank AG, Oberhausen IBAN:
Im Waldteich 21 D-46147 Oberhausen Local Court Duisburg Comm.-Reg.-No. 16971 DE58365400460385213400
Telephone ++49 (0) 208 8482-0 Company's registered offices: Oberhausen Bank code number 365 400 46 Account Nr. 3852 134 SWIFT:
Telefax ++49 (0) 208 8482-285 Tax number: 124/5722/0823 VAT ID No: DE 813973508 COBADEFF365
info@kempchen.de www.kempchen.de KBC Bank Deutschland AG IBAN DE40301205000000282071
Bank code number 301 205 00 Account No. 282 071 SWIFT:
BANVDEHB300
Deutsche Bank AG, Oberhausen
Bank code number 365 700 49 Account Nr. 437 002 900
Page 2 of 3
The necessary initial torque is: 622 (* 791) Nm

Selected class of pressure tightness attained. *
The computation is based on the following specifications:
Bolts
Dimensions : VS - M36
Number : 16
Rp 0,2 (RT / Operating) : 295/240 N/mm
Material : 13CrMo44
Flange **
Designation of standard : EN1092-1 DN 400.00/PN 40
Bossed/recessed
Internal diameter : 384.4 mm
External diameter : 473 mm
Operating data
Operating pressure : 5.00 bar
Testing pressure : 10.00 bar
Operating temperature : 200 C
Additional pipe forces : 0 kN
Coefficient of friction : 0.12
Class of pressure tightness : 1E-2 mg/(s*m)
Gasket
Order text : Spiraldichtung Profil SPV1J
Edelstahlband / Graphit Band mit Innenring
Internal diameter : 390 mm
External diameter : 450 mm
Entire effective area
Gasket area : 39584 mm
Gasket parameters according to EN 13555

QSmin : 10 (* 10) N/mm Minimum pressure under operating conditions
Qmin : 18 N/mm Minimum pressure during assembly
Qmax : 260 N/mm Maximum permitted pressure
Computation values
QA opt : 44 (* 55) N/mm Optimum installation bearing pressure
Qp : 36 (* 46) N/mm Pressure under testing conditions
Qs : 35 (* 45) N/mm Pressure under operating conditions
Bolt's working load : 55 (* 70) % Auslastung im Betriebszustand
BANVDEHB300
Page 3 of 3
The calculation is based on the fact that the maximum occupancy rate of the gasket through a
high screw occupany leads to a low leakage of the flange connection.
Calculation-information
The basis of this calculation is the occupancy rate of the screw. This is now smaller than the
intended one (70% of the yield strength Rp0.2). NOTE: The initial torque is to be checked for
reliability by the user.
** Please take note that a value for the maximum permitted bolt force on the flange which was
given deviates from the standard. Your value: 1757 [kN], maximum permitted: 2368 [kN]. If the
maximum permitted value of the bolt force is exceeded, then the computed value must be
checked by the user!
Computation of the necessary initial torque using the computational algorithm based on the
AD2000-B7 guidelines taking into account the gasket's parameters according to EN 13555.
Should you have any questions, please contact our technical consultant by referring to the
computation's ID, Tel.: +49 208 84820 or by email to: berechnungsdienst@kempchen.de
Please note that, apart from the choice of the initial torque, the leak tightness of the flange
connection essentially depends on the gasket\'s assembly.
With respect to this, we provide training for Accrediting specialists for assembling gaskets
according to EN 1591-4.
If you would like to know more about this, then please contact us personally or by email at
schulung@kempchen.de.
User information
1. The stored parameters used by our computing service were determined under laboratory
conditions. These parameters can change subject to other general conditions or to other factors
which influence the process and which thereby have an influence on the computed results.
2. The parameters are only valid for a specific gasket size. They can't be simply assigned to other
gasket sizes for predictions, interpolations or extrapolations.
3. The computations of the torque results are meant only as recommendations and serve neither
as binding specifications nor as supporting computations for licensing or other statutory approval
measures.
4. The following factually inapplicable input used by this program for determining the respective
computed initial torques is the sole responsibility of the user.
BANVDEHB300

Kemproof Pro 61111

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Computation ID: 61111

Name : HASAN OZKAN

Postal code, Town/City : 16600 Sanayi Cad. No: 52

Date, time : 24.03.2017, 18:11:15

Computation ID : 61111 - (2.2)

Telephone number : 02245248600

The necessary initial torque is: 622 (* 791) Nm

The computation is based on the following specifications:

Gasket parameters according to EN 13555

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