FISA TEHNICA EDITIA 1

REVIZIA 5
DATA 15.10.2006
S.F. G 4101

ETISIL G 4101
PAG. 1/5

DESCRIERE Produsul ETISIL G 4101 este un grund pasivant bicomponent pe baza de etilsilicat si pulbere de zinc.
Description Buna sudabilitate, excelenta rezistenta la intemperii si abraziune, asigura o excelenta protectie catodica si intarire
rapida in conditii extreme (-15 -+50C, 25 -100 % umiditate relativa), aderenta excelenta pe suprafete curate,
rezistenta buna la produse petroliere, solventi organici (toluen, butanol), solutie salina, rezistenta buna la schimbari
de temperatura, buna rezistenta la soc termic - 12 cicluri (2 ore la 400C-racire brusca), produs bogat in zinc.
ETISIL G 4101 product is a two-component passivant primer based on ethylsilicate and zinc dust.
Good weldability, excellent weather and abrasion resistance, it ensures an excellent cathodic protection and quick curing
under extreme conditions (-15C - + 50C, 25 -100% relative humidity), excellent adherence to clean surfaces, good
resistance to petroleum products, organic solvents (toluene, butanol), salt solutions, good resistance to temperature
variations, good thermal shock resistance -12 cycles (2 hours at 400 C - sudden cooling), zinc-rich product.

UTILIZARE Produsul G 4101 este utilizat pentru:

Recommended use -protectia anticoroziva temporara sau de lunga durata a reperelor metalice pregatite prin sablare;
-protectia tevilor, a rezervoarelor exterioare, a buncarelor in medii agresive, in special in medii cu umiditate ridicata:
atmosfera industriala si marina;
-protectia diferitelor parti ale navelor marine: punti, carena, suprastructuri, sala masinilor, s.a. si a platformelor
marine;
-protectia instalatiilor de producere a caldurii, protectia vagoanelor CFR.
Ca shopprimer G 4101 poate fi utilizat ca protectie de durata medie a suprafetelor de otel pe o perioada de 6 luni.
G 4101 product is used for:
-temporary or long-term anticorrosive protection of blasted metallic assembly marks;
-protection of pipes, exterior tanks, bunkers in aggressive environments, especially in high humidity environments:
industrial and marine atmosphere;
-protection of different parts of ships: decks, hulls, superstructures , machines room, etc. and of oil drilling platforms;
-protection of calorification installations, protection of railway wagons.
As shopprimer G4101 can be used for medium-term protection of steel surfaces during 6 months.

TEMPERATURA DE LUCRU 400C max.

Service temperature

CERTIFICATE Omologare Tehnica Feroviara seria OT Nr.: 184/2000 (AFER - Autoritatea Feroviara Romana)
Certificates Agrement Tehnic Nr.: 001- 04 / 720- 2002 (INCERC Bucuresti si Comisia Nationala de Agrement Tehnic in Constructii)
Railway Technical Homologation series OT No.: 184/2000 (ROMANIAN RAILWAY AUTHORITY)
Technical agreement Nr: 001- 04/720- 2002 (INCERC & Technical Agreement Committee in Construction of MTCT)

SORTIMENTE gri zinc G 4101

Assortments zinc grey

CARACTERISTICI TEHNICE
Technical data
Aspect Mat Volum de solide 69 %
Finish Flat Volume solids
Densitate 2,21 kg/l Continut de zinc 88 - 92 %
Specific gravity (at 20C) Zinc content (dry film) (1g / 100 cm3, 120C, 60 min.)
SR EN ISO 2811-1 : 2002
VOC 488g/l( 22,1%) - -
Volatile organic compound
SRENISO 11890-1 : 2002
Timp de curgere 110 - 160 s Duritate Persoz, Min. 150 s
Flow time (at 20C, 4 mm, cupa STAS) Persoz hardness
IL-DC-09 SR EN ISO 1522 : 2002
Uscare (at 23C, 50 5% rel. humidity, Aderenta, grila de 1 mm 0-1
ASTMD 1640 : 2003 WFT=120 m) Adherence to substrate (available for blasted surfaces)
SR EN ISO 2409 : 2003

KBER S.R.L. Turturesti-Girov, 617221 NEAMT TEL. 0233-207800 FAX 0233-234450 E-MAIL office@kober.ro
 FISA TEHNICA EDITIA 1
REVIZIA 5
DATA 15.10.2006
S.F. G 4101

ETISIL G 4101
PAG. 2/5

La atingere (Tip D) 15 min Valabilitate in ambalaj 4 luni

Dry-to-handle Shelf life 4 months
Completa 24 h de la data fabricatiei, in conditiile respectarii prevederilor de ambalare si
Fully cured depozitare. In functie de conditiile de depozitare, inaintea utilizarii se
recomanda amestecarea produsului.
from the production date, with the observance of the storage and packing
provisions. Depending on the storage conditions, it is recommended to stir the
product before use.
DETALII DE APLICARE
Application details
Raport de amestecare 32 p (by weight); 3,7 p (by volume) Baza (base) G 4101-1
Mixing ratio 68 p 1p Pulbere de zinc (zinc dust) GPZ 620
Timp de pre-reactie 30 min Interval de utilizare amestec 4h
Pre-reaction time (at 20C) Pot-life (at 20C)
SR EN ISO 9514 : 1997
Metoda de aplicare / Dilutie pensulare , roluire / 6 - 8% pulverizare aer / 10 - 12% pulverizare air-less / 10 - 12%
Application method / Thinning brushing (touch up) air spraying air-less spraying
Presiune - 2,5 atm 140 - 160 atm
Pressure
Diametru duza - 1,8 - 2,2 mm .02
Nozzle orifice
Diluant D 553 Curatare instrumente DKC 003-02S
Thinner Cleaner

Observatie Curatati echipamentul, pe cat posibil zilnic, dupa terminarea schimbului !

Remark Clean the equipment daily if is possible, after finishing work !

Grosime strat umed
Wet film thickness
SR EN ISO 2808: 2002
Interval de reacoperire
Re-coating interval
Consum teoretic
Theoretical spreading rate
Consum practic
Practical spreading rate
shop primer: 50 m Grosime strat uscat shop primer: 20 m
grund de protectie: 125 -185 m Dry film thickness grund de protectie: 50 - 75 m
(protection primer) SR EN ISO 2808: 2002 (protection primer)
Vezi mai jos REACOPERIRE
See RE-COATING below
0,065 kg/mp 20 m 0,160 kg/mp 50 m 0,240 kg/mp 75 m
34 mp/lt 14 mp/lt 9,2 mp/lt
Consumul practic este functie de conditiile de aplicare (geometria suprafetei, metoda de aplicare, conditiile de
mediu); poate fi 1.2 - 1.5 x consumul teoretic.
In cazul aplicarii pe suprafete cu rugozitate Rz = 35 m, consumul practic este de circa 0,150 kg/mp la 20 m.
Practical spreading rate depends on the application conditions (surface geometry, application method, environmental
conditions) and can be 1.2 - 1.5 x theoretical spreading rate.
Practical spreading rate is approx 0,150 kg/sqm at 20 m, for the application on surfaces with 35 m roughness Rz.

Observatie Nu se recomanda amestecarea produsului G 4101-1 cu alte produse.

Remark (alte produse = intaritori, diluanti, agenti de curatare - altele decat cele recomandate de producator)
Mixing G 4101-1 product with other products is not recommended.
(other products = curing agents, thinners, cleaners - others than those recommended by producer)

KBER S.R.L. Turturesti-Girov, 617221 NEAMT TEL. 0233-207800 FAX 0233-234450 E-MAIL office@kober.ro

PREGATIREA SUPRAFETEI
Surface preparation
CONDITII DE APLICARE
Application conditions
Observatie
Remark
KBER S.R.L. Turturesti-Girov, 617221 NEAMT TEL. 0233-207800 FAX 0233-234450 E-MAIL office@kober.ro
FISA TEHNICA EDITIA 1
REVIZIA 5
DATA 15.10.2006
S.F. G 4101
ETISIL G 4101
PAG. 3/5
Suportul nu trebuie sa aiba defecte de suprafata (suprapuneri de material, fisuri, stropi de sudura, etc.).
Suprafete metalice noi: sablare la gradul Sa 2 in conformitate cu SR EN ISO 8501-1: 2002 sau 2 conform STAS
10166 / 1- 77, pregatirea suprafetei realizandu-se in conformitate cu SR EN ISO 8504-1: 2002, SR EN ISO 8504-2:
2002, SR EN ISO 8504-3 : 2002.
Se recomanda sablare cu particule colturoase (G) si obtinerea unui microprofil cu amplitudinea de cca. 40-60% din
grosimea stratului uscat de aplicat al produsului, pentru a evita aparitia fenomenului de crapare a peliculei.
Cordoanele de sudura trebuie sablate suplimentar pana la obtinerea amplitudinii corespunzatoare microprofilului.
Grosimea totala a filmului uscat se recomanda sa nu depaseasca 110 micr. pentru a se evita aparitia fenomenului
de crapare a peliculei.
The degree of substrate preparation is decisive for the protective system performance.
The substrate should not present surface defects (material overlapping, cracks, welding drops, etc.).
New metallic surfaces: abrasive blasting at Sa 2 in accordance with SR EN ISO 8501-1: 2002 or 2 in accordance with
STAS 10166 / 1 -77, surface preparation is achieved in accordance with SR EN ISO 8504-1: 2002, SR EN ISO 8504-2:
2002, SR EN ISO 8504-3: 2002.
You should blast with angular particles (G) and obtain a microfilm with a amplitude of around 40-60 % of the product dry
coat thickness in to avoid film cracking.
The welding seams have to be further blasted till obtaining the corresponding microprofile amplitude.
The total thickness of the dry film should not surpass 110 m in order to avoid the film cracking.
Grundul G 4101 se va aplica numai pe suprafete curate si uscate, ce vor avea temperaturi cu 3C peste
temperatura punctului de roua pentru evitarea condensarii umiditatii pe suport. Umiditatea relativa va fi de 50- 70%.
Aplicarea decurge in conditii optime daca se asigura o temperatura a mediului ambiant de -10 -+50C si a
amestecului de 10-30C. Suprafata trebuie sa fie uscata. Pentru aplicarea produsului la temperaturi mai mici de
0C, suprafata nu trebuie sa prezinte urme de gheata.
G 4101 primer should be applied only on dry and clean surfaces with 3 C temperatures above the dew point temperature
in order to avoid condensation. The environment relative humidity should be 50 -70%. Application is made under optimal
conditions if is ensured an environment of -10 - +50 C and mixture temperature of 10-30 C. The surface must be dry.
For product application below 0 C, the surface must not present ice traces.
Grundul G 4101 este destinat acoperirilor profesionale.
G 4101 primer are destined to professional uses.
 FISA TEHNICA EDITIA 1
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DATA 15.10.2006
S.F. G 4101

ETISIL G 4101
PAG. 4/5

INSTRUCTIUNI DE Se conditioneaza componentii la temperatura de 10 -30C. Deschideti ambalajele componentilor numai in

APLICARE
Application instructions
momentul utilizarii. A se feri lacul G 4101-1 de contactul cu apa sau umiditatea excesiva din atmosfera, atat pe
parcursul depozitarii cat si pe parcursul prepararii amestecului.
Protejati pulberea de zinc impotriva umiditatii !!!
Inainte de aplicare lacul G 4101-1 se omogenizeaza energic in ambalajul original. Peste lac se adauga pulberea de
zinc, in fir subtire, sub agitare continua : 32 parti (masic) lac + 68 parti pulbere de zinc.Se omogenizeaza bine
amestecul. Acesta poate fi aplicat dupa un timp de pre-reactie de 30 minute si filtrare printr-o sita metalica de 180-
250 micr. Dupa prereactie si inainte de aplicare se dilueaza amestecul in proportiile recomandate sau in proportiile
necesare pentru a obtine grosimile de pelicula cerute.
Grundul G 4101 se poate aplica:
-direct pe suprafete metalice noi sablate la minim Sa 2 ;
-ca shopprimer, utilizat pentru protectia de durata medie a suprafetelor din otel in perioada de depozitare,
transportare si constructie;
-ca strat primar peste care se pot aplica sisteme de protectie epoxidice, epoxi-gudron, poliuretanice, siliconice.
Dupa aplicare se recomanda ca pelicula sa beneficieze de umiditate ridicata. In conditiile unei umiditati prea mici,
pelicula nu atinge caracteristicile mecanice si nici gradul de compactare corespunzatoare, ramanand poroasa si
crescand foarte mult susceptibilitatea la basicare a produsului aplicat ulterior.
Se evita pulverizarea uscata a produsului !!!
Se recomanda, ca la scurt timp dupa uscare, sa se realizeze inlaturarea particulelor pulverizate uscat, cu ajutorul
unei perii moi sau cu hartie abraziva de granulatie medie, urmata de desprafuire, de preferat prin aspirare.
Ca shopprimer se recomanda aplicarea produsului intr-un strat uniform care sa nu depaseasca grosimea de 25 m.
Inainte de aplicarea sistemului final de protectie se poate proceda, dupa situatie, la:
- indepartarea totala a stratului de shopprimer, prin sablare;
- inspectarea, curatarea si corectarea stratului de shopprimer existent, dupa care se poate aplica sistemul de
protectie recomandat.
Aplicarea unui nou strat de grund G 4101 peste un strat de grund aplicat anterior, se recomanda sa se realizeze
imediat in intervalul in care nuanta primului strat vireaza spre nuanta produsului uscat. Totusi practica a demonstrat
ca produsul G 4101 se poate retusa/ reacoperi si dupa un interval mai mare (pana la 24 h) fara aparitia unor
fenomene de pierdere a aderentei intre straturi.
Pelicula uscata de ETISIL G 4101 este foarte susceptibila la contaminare cu grasimi !!!
Inlaturarea petelor de grasimi se realizeaza greu, prin tamponari locale succesive ud-uscat, cu solventi sau cu apa
si detergent. Se recomanda luarea de masuri de protejare la contaminari de acest fel a suprafetelor acoperite cu
produs G 4101.
The components should be conditioned at 10-30C. Open the packings of the components only when you intend to use
them. Keep the G 4101-1 varnish away from the contact with water and excessive humidity, during the storage and the
preparation of the mixture.
Protect the zinc dust against moisture !!!
Before the application, the G 4101-1 varnish should be thoroughly homogenized in the original packing. Over the G 4101-1
varnish add the zinc dust in a thin coat, continuously stirring (32 parts G 4101-1 varnish +68 parts GPZ 620 zinc dust).
The mixture should be well homogenized. It can be applied after a 30-minutes pre-reaction time and filtration through a
metallic sieve of 180-250 micr. After the pre-reaction and before the application the mixture should be thinned in the
recommended proportions or in the necessary proportions for obtaining the required film thickness.
The G 4101 primer can be applied:
-directly on the new metallic surfaces blasted at minimum Sa 2 ;
-as shopprimer used for medium-term protection of steel surfaces during storage, transport and construction;
-as primary coat over which can be applied protective systems: epoxy, tar-epoxy, polyurethane, silicone.
After application the film should have high humidity. If the humidity is too low, the film doesnt have either the suitable

KBER S.R.L. Turturesti-Girov, 617221 NEAMT TEL. 0233-207800 FAX 0233-234450 E-MAIL office@kober.ro
 FISA TEHNICA EDITIA 1
REVIZIA 5
DATA 15.10.2006
S.F. G 4101

ETISIL G 4101
PAG. 5/5

mechanical characteristics or the adequate compacting degree. It remains porous and the susceptibility to blistering of the
subsequently applied product raises.
The dry spraying of the product should be avoided !!!
Soon after drying, the removal of the dry-sprayed particles should be made with a soft brush or abrasive paper of medium
granulation, followed by dedusting, preferably through suction.
As shopprimer is recommended the application of product in one uniform coat which should not be thicker than 25 micr.
Before the application of the final protective system, depending on situation, you can proceed to:
- complete removal of the shopprimer coat by blasting;
- inspection, cleaning and correction of the existing shopprimer coat followed by the application of the recommended
protective system.
The application of a new G 4101 primer coat over previously coat applied, should be made within the interval during which
the shade of the first coat shifts to the dry product hue (shade). However the experience proved that the product G 4101
can be re-coated even after a higher interval (till 24 h) without loosing the adherence between coats.
The dry film of ETISIL G 4101 is very susceptible to greases contamination !!!
The removal of the greases spots is carried out with difficulty by local and wet-on-dry successive tamponing with solvents
or water and detergent. Protection measures should be taken for such contamination of the surfaces covered with G 4101.

REACOPERIRE Inainte de reacoperire grundul trebuie sa fie intarit complet, perfect curat, uscat si fara urme de pulverizare uscata.
Re-coating Reacoperirea peliculelor de ETISIL G 4101 se face prin tehnica de aplicare mist -coat sau tie-coat, care consta in
aplicarea unui strat subtire cu o grosime de 20-30 m din produsul de reacoperire. Pentru acest lucru, produsul de
reacoperire trebuie diluat mai mult, ca pentru aplicarea prin pulverizare cu aer, la limita superioara a intervalului de
dilutie. La 15 -30 minute dupa aplicarea stratului mist-coat se aplica, pana la grosimea recomandata in sistem, in
straturi pline produsul de reacoperire. Prin aceasta tehnica de aplicare se evita aparitia fenomenului de basicare a
stratului urmator.
Intervalele de reacoperire pentru produsul G 4101, dependente de temperatura si umiditate, sunt urmatoarele
(pentru o grosime de strat uscat de 50 m):
Before re-coating the primer must be fully hardened, perfectly clean, dry and dry spray -free.
The re-coating of the ETISIL G 4101 films should be made by the application technique mist-coat or tie-coat that
consists in applying a thin coat with a thickness of 20 -30 m of the re-coating product. For this, the re-coating product
must be thinned more than on air spray application at the high limit of the dilution interval. The re-coating product should
be applied in full coats up to the thickness recommended in system, 15 -30 minutes after the application of the mist-
coat. By this application method is avoided the blistering phenomenon.
The re-coating intervals for G 4101 product, dependent by temperature and humidity are as follows (50 m dry film
thickness) :

G 3200S V 3200S E 3200 V 3203-2 E 3900 V 6500

Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
24 h 14 zile 24 h 14 zile 24 h 14 zile 24 h 14 zile 24 h 7 zile 24 h 14 zile
24 h 14 days 24 h 14 days 24 h 14 days 24 h 14 days 24 h 7 days 24 h 14 days

Ca shopprimer, intervalul de reacoperire este de minum: 24h si maximum - nespecificat, cu respectarea conditiilor
de pregatire a suprafetei inainte de reacoperire.
Curatarea suprafetei inainte de reacoperirea finala depinde de conditia suprafetei:
1. suprafata pe baza de silicat de zinc intacta cu formarea sporadica de rugina alba (produsi ai coroziunii zincului).
- indepartati uleiurile, grasimile, murdaria, etc prin spalare cu detergent;
- indepartati rugina alba prin curatare cu apa proaspata la presiune mare 200- 350 bari, la o distanta duza -
suprafata de 15 -20 cm.
Daca suprafata este doar usor contaminata, dupa o expunere de 1-2 luni intr-un mediu usor coroziv, stropirea
suprafetei cu apa proaspata si frecarea cu perii rigide (nylon) poate fi mai eficienta si practica.
Verificati daca acoperirea este complet uscata inainte de reacoperire.
2. suprafata pe baza de silicat de zinc cu formare de rugina alba care nu poate fi indepartata prin metoda de mai
sus:
- indepartati uleiul, grasimile si murdaria, etc., prin spalare cu detergent;
- sablati abraziv suprafata pentru a indeparta rugina alba, apoi aspirati pentru a indeparta abrazivii si praful;
- refaceti stratul de zinc.
3. suprafetele deteriorate, arse, cu stropi de sudura, etc.:
- indepartati uleiul, grasimile, murdaria, etc. prin spalare cu detergent;
- indepartati stropii de sudura;
- suprafata se sableaza abraziv la minim Sa 2, urmata de indepartarea completa a abrazivilor si desprafuire prin
aspirare;
- refaceti stratul de zinc.

KBER S.R.L. Turturesti-Girov, 617221 NEAMT TEL. 0233-207800 FAX 0233-234450 E-MAIL office@kober.ro
 FISA TEHNICA EDITIA 1
REVIZIA 5
DATA 15.10.2006
S.F. G 4101

ETISIL G 4101
PAG. 6/5

As shopprimer the minimum re-coating interval is of 24 hours and the maximum re-coating interval not-specified,
respecting surface preparation conditions before re-coating.
Surface cleaning before top-coating depends on the condition of the surface:
1. Intact zinc silicate surface with sporadic formation of white rust (zinc corrosion products):
- remove oil, grease, dirt, e.g. by detergent washing;
- remove white rust by high pressure fresh water cleaning 200-350 bar at a nozzle-to-surface distance of 15-20 cm.
If the surface is only slightly contamined, corresponding to 1-2 months of exposure in a mildly corrosive environment,
hosing down of the surface with fresh water and scrubbing with stiff brushes (nylon) may be efficient and more practical.
Check out if the coating is thoroughly dry before over coating.
2. Zinc silicate surface with formation of white rust which can not be removed as described above:
- remove oil, grease, dirt, e.g., by detergent washing;
- abrasive blast sweep to remove white rust, followed by vacuum cleaning to remove abrasives and dust;
- re-build the zinc coat.
3. Damaged, burnt areas, with welding spatters, etc.:
- remove oil, grease, dirt, etc, by detergent washing;
- remove welding spatters;
- blast abrasively the surface to min. Sa 2 , followed by thorough removal of abrasives and dust by vacuum cleaning;
- re-build the zinc coat.

Observatii Inainte de reacoperire, dupa expunerea in medii contaminate, suprafetele vor fi bine curatate prin spalare cu jet de
Remarks apa la presiune ridicata, urmata de uscare. In cazul depasirii intervalului maxim de reacoperire, se va proceda la o
asperizare a suprafetei pentru a se asigura o buna aderenta pentru straturile urmatoare.
Atingerea intervalelor maxime de reacoperire, asigurarea unei bune aderente, precum si bune proprietati mecanice
implica asigurarea urmatoarelor:
-grundul trebuie aplicat intr-o grosime de strat uscat in jurul valorii de 50 m;
-stratul de grund obtinut trebuie sa fie uniform, de buna calitate si fara urme de pulverizare uscata;
-conditiile de uscare si intarire vor fi conform celor specificate la punctul CONDITII DE APLICARE pana la intarirea
completa;
-suprafetele TREBUIE sa fie perfect curate inaintea reacoperirii.
Before re-coating, after exposure in contaminated environment, clean the surface thoroughly by (high pressure) fresh
water jetting and let it dry. If the maximum re-coating interval is exceeded, roughening of the surface is necessary to
ensure good intercoat adhesion the following coats.
For reaching the maximum re-coating intervals, ensuring a good adherence as well as good mechanical properties the
following conditions should be ensured:
-the primer has a dry film thickness as near as possible to 50 m;
-the film formed is uniform, qualitative and "dry spray- free";
-the drying and curing conditions are according to the APPLICATION CONDITIONS until full cure is obtained;
-the surfaces MUST be completely clean before re-coating.

AMBALARE Lac G 4101-1: bidoane PVC de 10 lt (11,8 kg)

Packing Pulbere de zinc GPZ 620: bidoane metalice de 22 lt (25 kg)
G 4101-1 base : PVC buckets of 10 lt (11,8 kg)
Zinc dust GPZ 620 : metallic buckets of 22 lt (25 kg)

SECURITATEA MUNCII Toate operatiile de manipulare, transport, depozitare, utilizare se vor realiza respectand cu strictete normele de
Work safety prevenire a incendiilor, normele de protectia muncii si igiena sanitara. Se interzice: prezenta oricaror surse de foc,
vopsirea in spatii fara o ventilatie corespunzatoare, contactul direct al pielii cu produsul respectiv, inhalarea
prelungita a vaporilor, ingerarea produsului.
All the operations of handling, transport, storage and use should be accomplished in strict compliance with the fire
prevention, safety and health norms. The presence of any fire source, painting in areas without adequate ventilation, direct
contact of skin with the respective product, prolonged inhalation of vapors and ingestion of the product should be
forbidden.

NOTA Toate aceste date au caracter general privind performantele si utilizarea produsului, de aceea recomandam
Note testarea produsului in conditiile propriei tehnologii de aplicare a beneficiarului.
Rugam consultati producatorul pentru lamuriri suplimentare.
All these data have a general character regarding the performance and use of the product; therefore we recommend the
testing of the product under conditions specific to the application technology of the beneficiary.
Please contact the producer for further information.

KBER S.R.L. Turturesti-Girov, 617221 NEAMT TEL. 0233-207800 FAX 0233-234450 E-MAIL office@kober.ro