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Electric Submersible Pump Monitoring and Optimization

Operating trends display
Operating point and vertical gradient
visualization and analysis
Well-performance statistics
Wireless PC interface standard,
optional local display
Communications to host field systems
Superior resistance to lightning
transients and H2S attack
Local display
Lightweight Worldwide, producing wells are declining at an increasing rate,
requiring artificial lifting just to maintain current production levels.
Benefits Additionally, most oil and gas companies find themselves facing:
Generation of reports of well status An Increasing volume of data to collect, synchronize and analyze
during specific period of time
Reliable and auditable production data and results
providing visibility into operations
Rugged design capable of operating The ability to share and distribute data securely
in demanding environments
Rockwell Automation helps you address these challenges with our
Expandable to handle additional vMonitor offerings. These innovative monitoring and control solutions
inputs/outputs such as water cut
for wellhead and upstream applications combine cutting-edge wireless
and flow meters
instrumentation and communication with visualization software.
Real time well problem detection
including high and low current One of these offerings, the vMonitor Optilift-ESP, senses your wellhead
consumption, high and low torque and the other operating variables of an Electric Submersible Pump
and uneven downhole pressure, system on site. With Optilift-ESP, you have access to real-time data,
low fluid level, etc. both at the well site and remotely, giving you instant visibility into your
operation. It performs basic initial analysis, allowing you to adjust the
pumping conditions and keep the system working as expected. At the
same time, the data is recorded and can be easily gathered for further
analysis. Intelligent alarms are incorporated based on pump differential
pressure, current consumption, estimated flow and electric equipment
condition, providing real-time well problem alerts.
Product Specifications

General Specifications
PCB treatment: conformably coated for H2S environment
Gold-plated signal connectors
Environmental Protection
Nickel-plated power connectors
PCB mounting: PVC snap tack, vibration resistant
8.4" LCD display
Local Operator Entry
5 x 4 wide-pattern membrane keys
Low-power solution
Power Modem: low power and optional high power for long-range communication, different baud rates available
117 VAC +20%; two-hour battery backup; battery charger on board; low voltage cutoff at 10.8V DC
Mechanical Specifications
-40 C to +85 C (-40 F to +185 F)
Operating Environment
Humidity range 5-90% non-condensing
Material: 0.090" thick aluminum
Available IP65 enclosure option
Gasket: neoprene
Locking mechanism: padlock with outdoor-style combination lock
System Hardware
Eight AI 24-bit resolution channels with transient protection diodes
Range is 0-5V DC or 0-50V DC, 0-2.5V DC, 0-1.28V DC, 0-64 mV DC, 0-32 mV DC, 0-160mV DC, 0-80 mV DC,
0-40 mV DC, 0-20 mA
Eight DI opto-isolated
I/O Interface Eight DO (sinking up to 500 mA each) transient protected
Two AO 12-bit resolution channels with load up to 500 ohm
Range 0-5V or 4-20 mA
Hardware interrupt-driven opto-isolated DI
800 MHz CPU
Processor and Memory 512 MB on-board system memory
Solid state-embedded flash disk (1 or 2 GB)
Ethernet Ports Integrated 10/100 Ethernet ports with TX/RX LED
COM1 RJ-45-F-type connection with LED (opto-isolated)
COM2 RS-485 TD/RD with LED
Serial Ports COM3 RS-232 TD/RD with LED (used internally not available for outside usage)
COM4 RS-232 TD/RD with LED
Optional pluggable wireless card supporting WiFi 802.11b and other options available for WiMAX, GPRS,
Wireless Communication 802.11, ZigBee (802.15), proprietary 900 MHz and 2.4 GHz
Software Details
Operating System Open source Linux
On board
Hardware and software watchdog timer
Temperature sensor
Miscellaneous Humidity sensor
SPI/I2C interface internal

Allen-Bradley, LISTEN. THINK. SOLVE., Rockwell Software and vMonitor are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication SSB-PP003A-EN-P August 2014 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.