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Sandvik GET Sandvik GET
total bucket concept mechanical lip system
Sandviks integrated bucket solutions Sandvik GET mechanically attached lip shrouds provide
Sandvik introduces its total bucket concept for underground a quick-change innovative wear solution for underground
LHDs and loaders. loaders. Many lip systems require a costly weld build to
Our integrated bucket ground engaging tool (GET) solutions the rear of the boss or even boss replacement to enable
Spacer
guarantee longer bucket life, reduced wear and lower whole-of- effective shroud re-tensioning.
bucket costs. Cap screw
However, unlike conventional systems, Sandvik GETs
Locking pin
Sandviks whole-of-bucket approach to the GET business, adjustable locking system can be re-tensioned easily Boss
provides bucket wear systems that increase bucket life, and safely to minimise the destructive lip peening often
delivering lower overall costs, and reducing costs per tonne of experienced with loose fitting shrouds. This is achieved
Shroud
material in underground mining operations. simply by tightening the rear cap screw making the
In particular the focus has been on developing GET systems placement of the boss much less critical and providing a
for underground mining operations where there has been quick and cost-effective solution.
a lack of R&D investment by existing GET suppliers over a
number of years. Main features
While Sandviks GET systems are specifically designed to Quicker and easier to change than existing underground Installation procedure
meet the challenging requirements of hard rock underground GET systems 1. Slide shroud over lip and boss
mining operations, they are also ideally suited to some surface Adjustable locking system reduces costly lip damage and 2. Install locking pin downward into top leg of shroud and
slide it forward
mining applications. change out times 3. Insert spacer down into remaining gap at rear of locking
In addition, Sandviks GET systems are suited to a wide No welding required for change outs system
range of OEM buckets and loading products not just 4. Install cap screw through rear of shroud and tighten
Low-profile blade provides increased penetration
5. Insert cap screw plug.
Sandvik LHDs. High strength, high hardness alloy provides high For detailed removal procedures, see pages 6-7.
Sandviks total bucket concept focuses on four key areas of resistance to wear.
bucket GET:
1. Cast corners: By adding structural strength as well as high
Sandvik GET 32 mm Series 2 lip shrouds
wear protection to bucket corners, bucket life is significantly
Applications: Continuous-edge underground loaders
extended. This area of the bucket is prone to cracking and
Make Model
high wear exposure, limiting the life of the bucket shell
Sandvik LH205L, LH207L, LH209L, LH306, LH307, LH410
Sandvik GET systems provide consistent cost per tonne
Sandvik EJC 115, 145, 145E, 210, 245, 777
savings by extending the operating cycle of the bucket.
2. Mechanical locking system: The hammerless design of Sandvik Toro T-6, T-7, 006, 007, 151, 301, 400
Sandviks mechanical locking system allows easy change Cat Underground R1300, R1500, R1600
outs of individual shrouds. In addition, it enables easy re- Atlas Copco ST2.0, ST2.5, ST3.5, ST710, ST1022, ST1030
costs. Atlas Copco ST88, ST1020, ST1030, ST1520, ST-7.52, ST-8C, ST1800
2 3
Sandvik GET 50 mm Series 2 lip assembly details Sandvik GET Series 2 half corner shrouds
Example of a typical Sandvik GET 50 mm Series 2 lip assembly layout drawing. The Sandvik GET Series 2 mechanical GET system can be made to suit any width lip
in either 32 or 50 mm plate. Layout drawings can be supplied to assist in the fabrication of the lip assembly, ensuring correct alignment to the bucket. Lip assembly
layout drawings also list all required parts. The Sandvik GET 50 mm Series 2 offers two shroud alternatives: standard or heavy duty.
Item Sandvik part number Supplier part number Description Qty A/B*
1 69039955 SBP50-PAS2 Pin assembly 9 A
2 69039951 SBP50X235-CL2 235 mm wide left-hand standard corner shroud 1 A
3 69039952 SBP50X235-CR2 235 mm wide right-hand standard corner shroud 1 A
4 69039950 SBP50X288-T2 288 mm wide standard transition shroud 2 A
5 69039948 SBP50X330-S2 330 mm wide standard straight shroud 2 A
6 69039949 SBP50X420-S2 420 mm wide standard straight shroud 3 A
7 69037874 SPB1X420 Weld-on profile bar 1 420 centre shroud 1 A
Replacing worn corners with
8 69039960 SPB50-B2 Weld-on boss 7 B conventional shrouds disrupts the
9 69037854 SCC50X175-LS Left-hand standard cast corner 1 B continuous cutting edge.
4 5
sandvik GET Series 2 lip shrouds removal procedures
1 2 3 4
This removal procedure is common for both Sandvik GET 32 mm and 50 To begin the removal process wash the shrouds to remove fines that remain Remove the bolt plug from the rear of the cap screw. Then turn the cap screw Insert a pry bar into the slot between the spacer and the pin block. Then push
mm Series 2 lip shrouds. Shrouds are ready to be changed when the wear built up around the cap screw and pin assembly. counter clockwise and remove the cap screw from the pin assembly. the pin block forward to break the seal between them.
indicators become visible on the base of the shrouds.
5 6 7 8
Insert pry bar into the cavity under the spacer (shown inset), then pry spacer Lever back the pin block until it hits the rear of the cavity. Using two pry bars lever out the pin block. The shroud can now be removed from the lip. Following removal, wash down
up and remove it from the shroud. the lip using a power washer, ensuring the lip profile is clean and ready for
installation of the replacement shroud.
9 Before performing maintenance work all personnel should ensure they are wearing approved
Item 2
Item 3 personal protective equipment. Under NO circumstances should hardened hammers be used on
lip shrouds. If required, a brass-tipped hammer should be used.
Item 4
Sandvik GET 32 mm Series 2 assembly parts Sandvik GET 50 mm Series 2 assembly parts
Sandvik Series 2 pin assembly
Item Sandvik part Supplier part Description Item Sandvik part Supplier part Description
number number number number
1 69039976 SBP32-SKS2 Service kit 1 69039956 SBP50-SKS2 Service kit
Exploded view 2 69039977 SBP32-CS2 Cap screw 2 69039957 SBP50-CS2 Cap screw
Item 1
3 69039978 SBP32-SS2 Spacer 3 69039958 SBP50-SS2 Spacer
4 69039979 SBP32-BP2 Bolt plug (pack of 50) 4 69039959 SBP50-BP2 Bolt plug (pack of 50)
When reusing the pin assembly it is recommended to replace the cap screw (Item 2).
Note: The piston and seal can also be replaced if required (Item 1). For detailed parts numbers, see pages 1719.
6 7
Sandvik GET sandvik GET Protector strip installation and maintenance procedures
protector strip
Protector strip
8 9
Sandvik GET fitting information Sandvik GET
and safety procedures on YouTube on-line bucket monitoring system
Sandvik GETs latest innovative solution to the Bucket floor graph
You can now access Sandvik GET fitting information and
challenges in abrasive mining conditions is our
safety procedures quickly and easily online, through our
new on-line Sandvik GET Wear Monitoring
videos hosted through the online video service YouTube.
System (www.bucketmonitoringsystems.com),
These videos include:
which allows end-users to quickly and easily to
Sandvik GET protector strip installation procedures
monitor bucket and GET wear.
Sandvik GET corner shroud installation procedures
As a leading provider of bucket wear solutions
Correct installation and maintenance procedures for
for abrasive environments in underground
Sandvik GET half arrow shrouds, along with wear
mining, we believe this monitoring system
indication guidelines
revolutionises opportunities for predicing the life
Sandvik GET shrouds/teeth sectional installation
of any bucket and its GET components.
procedures
This allows better production planning,
To view any of these videos, simply go to the YouTube
accurate predictions of bucket/GET life, and
website at www.youtube.com and type Sandvik GET
more accurate planning of downtime and bucket/
into the SEARCH window.
GET changeouts and rebuild resulting in lower
costs and higher productivity.
Features of this system include:
Tools to trace and predict the wear rate of a
bucket and its GET
Scheduling of re-build and GET change outs
Monitoring the expected life span of each
bucket on site.
Detailed monitoring of critical areas of the
bucket Left heel shrouds graph
The Sandvik GET Wear Monitoring System is
designed to complement Sandvik GETs bucket
solution.
For more details, please go to
www.bucketmonitoringsystems.com.
10 11
Sandvik GET Sandvik GET flat corner shroud (surface/ROM PAD applications)
surface loader (ROM pad) applications While standard Sandvik GET Series 2 corner shrouds offer
superior wear life through additional wear material, we
also offer a flat corner shroud for improved clean up and
While originally designed for underground use, Sandvik minimal degradation on hard or concrete ROM pads.
GETs Series 2 lip system is highly suitable for certain surface This system is ideally suited for ROM pad wheel loaders
applications. including:
Mine operators have found great success using this system on Cat 314G through to 988F
wheel loaders working a ROM (run of mine) pad or stockpile Komatsu WA150 through to WA700 Standard corner shroud design.
where points or teeth are not required. Such ROM pad loaders Half arrow Volvo L50F through to L350F
have achieved excellent results and significant cost saving by using Hitachi LX110 through to LX450
Sandvik GETs Series 2 continuous edge lip system. Liebherr L510 through to L586.
The main benefit of this lip system is its longer wearing
properties and ease of shroud change out. Heel shrouds
The adjustable locking system allows the shrouds to be easily
and safely re-tensioned, minimising the destructive lip peening
often experienced with loose fitting shrouds. Optional flat corner shroud.
12 13
Sandvik GET Half Arrow weld-on lip system installation procedures
Half Arrow weld-on lip system 1. Pre-heat: 150C (302F), measured at least 76 mm (3 inches)
either side of the weld joint or the area being gouged.
2. Interpass temperature: 150-250C (302-482F),
Sandvik GETs Half Arrow weld-on lip system for maintained at least 76 mm (3 inches) either side of the weld
continuous edge underground loaders has been specifically joint or the area being gouged.
3. Post-heat treatment: NOT REQUIRED
designed to provide maximum penetration while Allow the component to cool slowly, but do not quench.
maximising the amount of available wear material. 4. Consumables: See table below for requirements and
With its low profile blade, the Sandvik Half Arrow classifications.
Pro
Bare Lip gres
Bucket Capacity Comparison Sandvik Half Arrow
sive
wea
r patt
ern
6
15 mm fillet
5.5
Bucket Capacity (tn)
5
Half Arrow lip assembly sectional view. Typical Half Arrow wear pattern.
4.5
14 15
Sandvik GET Mechanically attached GET systems parts lists
weld-on heel shrouds 32 mm Series 2
Sandvik part number Supplier part number Description Picture
69039967 SBP32X250-S2 Sandvik GET 32 mm Series 2
Sandvik weld-on heel shrouds are highly effective in (250 mm wide straight shroud)
6
69039960 SBP50-B2 Sandvik GET 50 mm Series 2 weld-on boss
5.5
16 17
pacity (tn)
5
Mechanically attached GET systems parts lists Weld-on GET systems parts lists
Heavy duty 50 mm Series 2 Sandvik heel shrouds
Sandvik part number Supplier part number Description Picture Sandvik part number Supplier part number Description Picture
69039961 SBP50X290-SX2 Sandvik GET 50 mm Series 2 69040160 SHS40X190-LHD Small heel shroud
(290 mm wide heavy duty straight shroud)
69039962 SBP50X330-SX2 Sandvik GET 50 mm Series 2 69040888 SHS50X190-LHD Standard LHD heel shroud
(330 mm wide heavy duty straight shroud)
69039963 SBP50X420-SX2 Sandvik GET 50 mm Series 2 69040887 SHS50X250-LHD Large LHD heel shroud
(420 mm wide heavy duty straight shroud)
69039964 SBP50X288-TX2 Sandvik GET 50 mm Series 2 69042888 SHS40X1100-LHD 1100mm Long heel shroud
(288 mm wide heavy duty transition shroud)
69039965 SBP50X235-CLX2 Sandvik GET 50 mm Series 2
(235 mm wide left-hand heavy duty corner shroud) Sandvik half arrows
69039966 SBP50X235-CRX2 Sandvik GET 50 mm Series 2 Sandvik part number Supplier part number Description Picture
(235 mm wide right-hand heavy duty corner shroud)
69037842 SHA180X1060 1060 mm long light duty half arrow wear edge
69041217 SPS50X540 540 mm long protector strip 69038249 SHA320X350-HL Heavy duty half arrow left-hand corner piece
69041218 SPS50X470 470 mm long protector strip 69038250 SHA320X350-HR Heavy duty half arrow right-hand corner piece
69041220 SPS50-TLA Taper lock assembly 50 mm protector strip 69040158 SHA180X280-L Light duty half arrow left-hand corner piece
69041688 SPS50-RCS Replacement cap screw (pack of 10) 69040159 SHA180X280-R Light duty half arrow right-hand corner piece
Sandvik GET tools Properties for mechanically attached lip shrouds (alloy SS3000)
Hardness Yield strength (0.2% proof) Tensile strength Min. impact (20)
Sandvik part number Supplier part number Description Picture
477-534 HB 1580 MPa 1760 MPa 15 Joules
69042890 SBP-32TT 5/8 Hex key for Sandvik GET 32mm Series 2
18 19
Sandvik is a global industrial group with advanced products and
world-leading positions in selected areas tools for metal cutting,
equipment and tools for the mining and construction industries,
stainless materials, special alloys, metallic and ceramic resistance
materials as well as process systems. In 2009, the Group had about
44,000 employees and representation in 130 countries, with annual
sales of nearly SEK 72,000 M.