FUME TREATMENT PLANTS

CVS MAKINA - Company Presentation

CVS provides plants & equipment for minimills,

also in “turn-key” solution.

CVS covers the complete design and

manufacturing activities for green-field projects
as well as revamping/upgrading of existing
plants and equipment.

CVS manufactures spare parts & components

for meltshops & rolling mills.

CVS provides technical assistance and

consulting service to steel production.
 CVS MAKINA - Company Presentation

Quick Info

CVS headquarter is placed in the industrial

region of Gebze, just east of Istanbul, close
to many major ports

Our modern facilities consists of more than

40,000 sqm of closed area and a land of
additional approx. 40,000 sqm

CVS workforce is formed by over than 500

specialized workers and engineers with a
modern machinery park to undertake even
the most challenging projects.

Over than 200 engineers and administrative

employees are involved in the design and
management of the projects.

CVS - FTP
Design Concept

FTP DESIGN
From EAF Roof Elbow to Stack, CVS provides complete Fume Treatment Plants with
engineering, design, manufacturing and installation. Design considers also LF, MHS,
canoppy and other dust emitting points by the goal of ZERO DUST EMITION to
environment. CVS offers economically viable solutions at European standards.
 CVS - FTP
Design Concept

CVS designs FTP to collect, suck and treat the primary and secondary emissions
generated by the EAF, the primary emission generated by the LF and the emission
emitted by the Material Handling System.
The dedusting system consists of a
set of fume collection points and a
set of ducting lines (water-cooled or
radiant type), which convey the
various emissions to the bag filter
already under implementation.

CVS designs FTP with the following

aim:
•minimum operation and
maintenance costs;
•optimal utilization of spaces inside
/ outside the meltshop;
•automatic operation, “hands-off”
type; and
twenty-four hours operation.

CVS - FTP
Design Concept

Design considers following working

profile:

Melting phase
•EAF in melting phase (roof closed,
primary fumes suction line open);
•Suction from the canopy hood to
provide meltshop ventilation and
primary fumes cooling;
•LF in heating phase;
•MHS in operation.

Charging/Tapping phase
•EAF in charging/tapping phase (roof
open, primary fumes suction line
closed);
•Suction from the canopy hood;
•LF in heating phase;
•MHS in operation.
 CVS - FTP
Bag Filter Unit

Huge flowrate calls for pulse jet filter which

are suction-type filters, equipped with
compressed air automatic bag cleaning
system. The filter itself is composed of 2
parallel lines, made up of several
compartments containing a fixed number of
bags.
The filter casing is made of welded steel
structures with external reinforced walls. It
is subdivided into parallel compartments in
such a way that each compartment can be
separated from the gas stream during
cleaning cycle (off line cleaning design).

CVS - FTP
Typical Filter Unit
Each compartment consists of a “raw gas”
chamber below and a “clean gas”
chamber above divided by the bag
supporting plate. The lower chamber
composes the filter body, contains the
filtering bags and the dust collecting
hoppers. The upper chamber contains the
injectors for the compressed air
distribution to the bags for cleaning
purpose.
The two chambers are connected to the central collector respectively to the gas inlet and
outlet by means of separation dampers. Dampers for lower chambers are manually
actuated, being utilized in closed position as an additional safety in the event of
maintenance or inspection; the dampers of the upper chambers, instead, are provided
with pneumatic actuators, being automatically closed while performing maintenance and
bag cleaning in OFF-LINE mode.
The cleaning system of the filtering bags is located inside the “clean gas” chamber. It is
composed of one distributor per row of bags, completed with compressed air feeder to
each bag.
 CVS - FTP
Typical Canoppy Hood
The canopy hood is placed on the top of the building roof above the EAF and has the
purpose to collect the emissions generated during charging & tapping phases of the
EAF. Besides, it has the duty to ventilate the building during the EAF power-on phase
and to such the necessary dilution air to finally cool down the primary emission
temperature before to be processed by the filtering unit.
The shape and volume of the canopy hood depends on several factors, such as:
•distance between EAF mouth and bottom line of the canopy hood
•EAF shell diameter
•position of the EAF in the bay
•geometrical shape of the building roof. The canopy hood is designed to allow an
adequate “ resident time “ of the fumes
during the EAF most critical operating
conditions (i.e. charging and tapping).
Another important factor taken in due
consideration for the canopy hood design
is to avoid the “flow back” phenomena. In
fact, proper dimensioning of the canopy
hood can give enough volume to destroy
kinetic energy of downward fumes.

CVS - FTP
Typical Pelletizer
The pelletizing machine transforms
the dust collected by the bag filter
into nodules through the addition of
a binder (water), which is sprayed in
a rotary plate. The pellet forms
owing to their rolling on the raking
plate of the pelletizing machine,
which is put in slow rotation. Thanks
to the raking position of the plate
and to the material moving, the
greater parts get to the surface while
the smaller parts pass to the lower
beds.
As soon as the plate is full of pellets (already formed), these pass over its rim and
reach the discharge chute.
The system includes also a hopper to be located underneath the pelletizing machine
and designed to receive and store the pellets; the hopper is fitted with sliding door for
pellet discharge on trucks; the sliding door is driven by a hydraulic mechanism fed by a
dedicated power pack.
 CVS - FTP
AUTOMATION
Operation of complete dedusting
system is syncronised by automation
system.
Distribution of flow to primary and
secondary section of EAF is
controlled by two dampers located
on the lines actuated automatically
by automation.

Damper position and main fan speeds

according to 5 main modes of furnace
operation can be changed by HMI in
FTP control room.
Additionally, fan speed is adjusted
during melting phase according to the
value coming from pressure transmitter
measuring the pressure inside
combustion chamber.

CVS - FTP
Design Focus

Reliability
Reduced maintenance requirements
Reduced operating cost (electrical energy, compressed air)
Low residual dust content at stack
Low noise emission technology
Environment Friendly

AUX

STACK
CANOPY HOOD

W.C. DUCT
FAN FAN
BAG-FILTER

CYCLONS
COOLER
LF EAF SETTLING
CHAMBER
CVS - FTP
Typical Drawing

CVS -
Converter Off-Gas System

WE FOLLOW LAST TECHNOLOGIES

WHEN WE MANUFACTURE OFF GAS
SYSTEMS
CVS -
Converter Off-Gas System

Noise enclosures

TO RESPECT:
Noise limits of 85
dB(A) in working
areas
Noise limits of 45
dB(A) in facilities
boundaries

Noise enclosures SOLUTIONS that can be:

retrofitted to existing meltshop

or adapted to existing plant layouts
 Electric Meltshops

Reduction of the cost of

emission control by means
of:

Low suction volumes made

possible through advanced
computer modelling of air
flow at the design stage.
Fan Unit and filtered fume chimney Natural Draft Cooler
High efficiency equipment
using technology developed
by CVS design centers.

Tailored systems optimised

for each customer’s process
requirements.

Unit Bag Filter Hoods & Secondary Fumes Collectors

with jet cleaning system

Hot Quenching

Hot Quenching - the cooling of

fumes by injection of finely
atomised droplets of water -
eliminates the need for the
installation of long water-cooled
ducting with forced or natural draft
coolers used in conventional
cooling systems.

Saving in:

Installation
Operation
Maintenance costs
 Integrated Steel Mills

CVS technology applied to

the control of secondary
emissions - in particularly
those associated with the
casting & pouring of molten
metals.

Integrated Steel Mills

Control of secondary emission from sinter

bands and converter shops via:
wet filtering technology (scrubbers,
ESPs).
dry filtering methods (fabric filters, ESPs).
 Integrated Steel Mills

The close capture control

concept on multiple source
fume (travel-l-vent) finds an
appropriate application to the
evacuation of coke pushing
dust and fume.
Effective & efficient capture
of fumes and dust before it
reaches a workers breathing
zone.

Reduced air volume (up to

65%) saving dust collector
size and operating energy.

Compliance with Regulatory

Statutes for coke pushing
emission control system.

CVS -
QUALITY MANAGEMENT

QUALITY IS NOT ONLY OUR

POLICY BUT OUR

PHILOSOPHY
 CVS -
GENERAL POLICY

WE BELIEVE OUR KNOWLEDGE

WE FEEL OURSELVES IN THE CORE OF STEEL

FTP REFERENCES

Plant capacity
Year of
Nr. Customer Country Location/site Technology
start-up
(m3/h)

1 NIKSIC Montenegro Niksic 1.200.000 Pulse-jet FF 2009

2 BILECIK DEMIR CELIK Turkey Bilecik 500.000 Pulse-jet FF 2009

3 TOSCELIK Turkey Iskenderun 2.300.000 Pulse-jet FF 2009

4 ENERGOMASSPETSTAL Ukrain Kramatorsk 1.000.000 Pulse-jet FF 2009

5 SOCIETE UNIVERS ACIER Morocco Casablanca 2.000.000 Pulse-jet FF 2009

6 Egypt Alexandria 1.400.000 Reverse-air FF 2009

ALEZZ STEEL AL DEKHILIA
7 TAYBAH STEEL CO Egypt Al Mansura 600.000 Pulse-jet FF 2008

8 COJSCO Jordan Amman 600.000 Pulse-jet FF 2006

9 YESILYURT DEMIR CELIK AS Turkey Samsun 2.000.000 Pulse-jet FF 2006

10 CER ÇEL K ENDÜSTR A. . Turkey Izmir 1.200.000 Pulse-jet FF 2006

11 JORDAN IRON & STEEL CO. Jordan Amman 150.000 Pulse-jet FF 2005

12 JORDAN IRON & STEEL CO. Jordan Amman 150.000 Pulse-jet FF 2005

13 NURSAN METALURJI AS Turkey Iskenderun 1.000.000 Pulse-jet FF 2005

14 CER METAL AS Turkey Izmir 1.500.000 Pulse-jet FF 2005

 Thank You For Your Patience
www.cvs.com.tr

CVS Makina. Company Presentation