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No. of Wheels = 4
Wheel Spacing1 = 1.40 m
Wheel Spacing2 = 4.70 m
C.G of loading from left load = 3.75 m 1.40 4.70 1.40
Horizontal = 10 %
(Transverse to rail)
Deflection Factor Vertical = 600 Table:5
Horizontal = 500
Kicker
RL 32.00m RR
b) LOAD CALCULATIONS:
Maximum lateral load per wheel is equal to 10% Static vertical wheel load,
= 0.1 from Fig-1
Max. Lateral load W H
= 0.10(421*4) = 168.4 kN BS:2573,part-1
The maximum Bending moment under moving loads occurs when line of
action of one load and centre of gravity of the loads are at equal distance
from the centre of span.
CG. OF LOADS
= =
C
RA RB
11.00m Mid Span of Crane Girder
Reactions :-
RA 11.00m
CG. OF GANTRY
Reactions:
67.36kN
67.36kN 67.36kN
RA 3.75m 11.00m RB
Reactions :-
Depth 1250 mm
Width 450 mm 20
t = 20 mm x x 1250
T = 40 mm
40
450
Properties :-
Depth of the section, D = 1250 mm
Width of the section, B = 450 mm
Thickness of web, t = 20 mm
Thickness of flange, T = 40 mm
Effective depth of web, d = 1170 mm
Second moment of inertia, Ixx = 1.59E+10 mm4
Second moment of inertia, Iyy = 6.08E+08 mm4
rmin = 101.19 mm
Section modulus, Zxx = 2.54E+07 mm3
Section modulus, Zyy = 2.70E+06 mm3
Plastic modulus, Sxx = 2.96E+07 mm3
Plastic modulus, Syy = 4.28E+06 mm3
Buckling parameter, u = 1 conservatively
Torsional index, x : D/T = 31.25 as per Cl.4.3.7.5
Sectional Area, A = 59400 mm2
Flange Area on one side, Ag = 18000 mm2
Out stand width of panel, b = 215 mm
Constant, sqrt(275/py) = 1.02
Critical Shear strength, qcr for t/d =58.50 = 159 N/mm2 Table:21,
LT = 25.69
pb = 265.00 N/mm2 Table:12
Height of rail = 65 mm
Vertical Deflection:-
3.15 CG OF LOADS
1.75
547.3kN = = 547.3kN 8.61kN/m
c CG. OF GANTRY
RA 11.00 RB
[ ( )] [ ( )]
3 3 3 3
5 WL4 PL 3a1 a1 PL 3a2 4 a2
v = + 4 +
384 EI 48EI L L 48EI L L
Provide weld as = 12 mm
Bearing check:
19ts = 483.88 mm
13ts = 331.08 mm Satisfactory
Load dispersion under wheel,lw= 2(Height of the wheel + Thickness of the flange)
= 210 mm
Name Depth Breadth wt/m Tf Tw Cyy G Ixx Iyy Rxx Ryy Zxx Zyy Area
mm mm kN/m mm mm mm mm mm4 mm4 mm mm mm3 mm3 mm2
ISMC 75 75 40 0.0681 7.30 4.40 13.10 21 760000 126000 29.60 12.10 20300 4700 867
ISMC 100 100 50 0.0918 7.50 4.70 15.30 28 1867000 259000 40.00 14.90 37300 7500 1170
ISMC 125 125 65 0.1271 8.10 5.00 19.40 35 4164000 599000 50.70 19.20 66600 13100 1619
ISMC 150 150 75 0.1639 9.00 5.40 22.20 40 7794000 1023000 61.10 22.10 103900 19400 2088
ISMC 175 175 75 0.1914 10.20 5.70 22.00 40 12233000 1210000 70.80 22.30 139800 22800 2438
ISMC 200 200 75 0.2214 11.40 6.10 21.70 40 18193000 1404000 80.30 22.30 181900 26300 2821
ISMC 225 225 80 0.2591 12.40 6.40 23.00 45 26946000 1872000 90.30 23.80 239500 32800 3301
ISMC 250 250 80 0.3036 14.10 7.10 23.00 45 38168000 2191000 99.40 23.80 305300 38400 3867
ISMC 300 300 90 0.3583 13.00 7.60 23.60 50 63626000 3108000 118.10 26.10 424200 46800 4564
ISMC 350 350 100 0.4212 13.50 8.10 24.40 60 100080000 4306000 136.60 28.30 571900 57000 5366
ISMC 400 400 100 0.4940 15.30 8.60 24.20 60 150828000 5048000 154.80 28.30 754100 66600 6293
1) INPUT DATA
(Refer Appendix-A, for EOT drawing) All below
references are
Crane Capacity = 200 kN BS 5950,
part-1,
Weight of Crab = 50 kN
No. of Wheels = 2
Wheel Spacing1 = 4.00 m
C.G of loading from left load = 2.00 m
Horizontal = 10 %
(Transverse to rail)
On Stopper = 16 kN
2) LOAD CALCULATIONS
i) Bending Moment
The maximum Bending moment under moving loads occurs when line of
action of one load and centre of gravity of the loads are at equal distance
from the centre of span. ( refer diagram at deflection check)
Reactions :-
Reactions:
Reactions :-
Properties :-
Depth of the section, D = 609.9 mm UB610X305X149kg/m
Width of the section, B = 304.8 mm
Thickness of web, t = 11.9 mm
Thickness of flange, T = 19.7 mm
Effective depth of web, d = 537.2 mm
Second moment of inertia, I xx = 1.25E+09 mm4
Second moment of inertia, I yy = 9.30E+07 mm4
rmin = 69.90 mm
Section modulus, Zxx = 4.09E+06 mm3
Section modulus, Zyy = 6.10E+05 mm3
Plastic modulus, Sxx = 4.57E+06 mm3
Plastic modulus, Syy = 9.37E+05 mm3
Buckling parameter, u = 0.886
Torsional index, x : D/T = 32.5
Sectional Area, A = 19000 mm2
Flange Area on one side, Ag = 6005 mm2
Out stand width of panel, b = 146.45 mm
Constant, sqrt(275/py) = 1.05
Critical Shear strength, qcr for d/t =45.14 = 165 N/mm2 Table:21,
LT = 108.51
pb = 109.00 N/mm2 Table:11
Height of rail = 0 mm
Vertical Deflection:-
10 8
6.00 CG OF LOADS
156.249828125kN 156.24982 2.29kN/m
= =
c
RA 18.00 RB
CG. OF GANTRY
[ ( )] [ ( )]
3 3 3
v = 5 WL4 PL 3a1 a1 PL3 3a2 4 a2
+ 4 +
384 EI 48EI L L 48EI L L
Load dispersion under wheel,lw= 2(Height of the wheel + Thickness of the flange)
= 39.4 mm
Weld thickness = 6 mm