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Contents
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 23
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Final Field Fit Fax Release . . . . . . . . . . . . . . . . . . . . . . . . 24
Short Circuit Force Withstand Ability . . . . . . . . . . . . . . . 2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . 3
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 21
Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Splice Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Boot Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Non-Segregated Phase Feeder Bus . . . . . . . . . . . . . . . . 10
Vertical Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Space Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Traditional Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Switchgear Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
End Cable Tap Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Phase Transposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Expansion Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Bushing Box Termination . . . . . . . . . . . . . . . . . . . . . . . . 16
Transformer Termination . . . . . . . . . . . . . . . . . . . . . . . . . 17
Sealing Ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Vapor and Fire Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Column Supports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Horizontal Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Wall/Floor Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TD01702001E.fm Page 2 Monday, October 20, 2008 12:40 PM
Optional Optional
Ground Bus Ground Bus
3-Phase, 3-Wire 3-Phase, 4-Wire
Straight Section Downward Elbow 1200 3200 Amperes 1200 3200 Amperes
600 V 5 kV 15 kV 600 V 5 kV 15 kV
General Description
Eatons Cutler-HammerT non-segregated phase bus runs are designed
for use on circuits whose importance requires greater reliability than
power cables provide. Typical of such applications are the connec-
tions from transformers to switchgear assemblies in unit substations,
connections from switchgear assemblies to rotating apparatus,
and tie connections between switchgear assemblies. Optional Optional
Non-segregated phase bus is an assembly of bus conductors with Ground Bus Ground Bus
associated connections, joints and insulating supports confined 3-Phase, 3-Wire 3-Phase, 4-Wire
within a metal enclosure without interphase barriers. The conductors 4000 4000
are adequately separated and insulated from each other and grounded 600 V 5 kV 15 kV 600 V 5 kV 15 kV
by insulating bus supports. Each conductor for 2400 volt service and
above is insulated with a fluidized bed epoxy coating throughout
which reduces the possibility of corona and electrical tracking.
Standards
The metal-enclosed non-segregated phase bus runs are designed for
600 V, 5 kV, 15 kV, 27 kV and 38 kV service in accordance with ANSI
C37.23. Available ratings are shown in Table 1.
Optional Optional
Temperature Rise Ground Bus
Ground Bus
The bus will be capable of carrying rated current continuously without 3-Phase, 3-Wire 3-Phase, 3-Wire
exceeding a conductor temperature rise of 65C above an outside 1200 2000 Amperes 1200 2000 Amperes
ambient temperature of 40C, as required by ANSI Standard C37.23. 27 kV 38 kV
2 EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Effective: October 2008
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RATED SHORT-TIME
SHORT CIRCUIT RATED MOMENTARY
WITHSTAND CURRENT SHORT CIRCUIT
POWER IMPULSE (KA RMS SYMMETRICAL) WITHSTAND CURRENT
RATED RATED FREQUENCY WITHSTAND RATED 10 CYCLE
MAXIMUM POWER WITHSTAND (1.2 X 50 CONTINUOUS
VOLTAGE FREQUENCY 1 MIN. DRY, MICROSEC) CURRENT KA KA RMS
KV RMS HZ KV RMS KV PEAK AMPERES 2 SEC. 1 SEC. 2 PEAK ASYM.
EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Copyright 2008 3
TD01702001E.fm Page 4 Monday, October 20, 2008 12:40 PM
Dimensional Data
W W W
C 1 2 3 C 1 1 2 2 3 3 C 1 2 3 1 2 3
Bus CL Bus CL Bus CL
H H H
AVERAGE
CONDUCTOR PHASE-PHASE BRACING OPTIONAL WEIGHT
VOLTAGE AMPERE LAYOUT CENTER- CONDUCTOR CONDUCTOR SUPPORTS GROUND PER FOOT STANDARDS
WIRE (KV) 1 RATING NUMBER WIDTH HEIGHT LINE SIZE SPACING 2 BUS 3 LISTING
Aluminum Enclosures
3 0.635/5/15 1200 1 20.00 17.38 8.13 (1) 0.5 x 3 5.38 Glass 0.25 x 2 38 CSA
Polyester
3 0.635/5/15 2000 1 20.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 2 47 CSA
Polyester
3 0.635/5/15 3000 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 68 CSA
Polyester
3 0.635/5/15 3200 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 68
Polyester
3 0.635/5/15 4000 2 35.75 17.38 8.13 (2) 0.5 x 6 5.38 Glass 0.25 x 2 101 CSA
Polyester
3 0.635/5/15 5000 2 35.75 17.38 8.13 (2) 0.5 x 8 5.38 Glass 0.25 x 2 118 CSA
Polyester
4 0.635/5/15 1200 4 26.00 17.38 8.13 (1) 0.5 x 3 5.38 Glass 0.25 x 2 48 CSA
Polyester
4 0.635/5/15 2000 4 26.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 2 60 CSA
Polyester
4 0.635/5/15 3000 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 88
Polyester
4 0.635/5/15 3200 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 88
Polyester
4 0.635 4000 5 35.75 17.38 8.13 (2) 0.5 x 6 4.00 Glass 0.25 x 2 127
Polyester
Steel Enclosures (Steel, Stainless Steel and Galvanized Steel)
3 0.635/5/15 1200 1 20.00 17.38 8.13 (1) 0.5 x 3 5.38 Glass 0.25 x 2 58 CSA
Polyester
3 0.635/5/15 2000 1 20.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 2 67 CSA
Polyester
3 0.635/5/15 3000 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 106
Polyester
3 0.635/5/15 3200 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 106
Polyester
3 0.635/5/15 4000 2 35.75 17.38 8.13 (2) 0.5 x 8 5.38 Glass 0.25 x 2 154
Polyester
3 0.635/5/15 5000 3 35.75 17.38 8.13 (2) 0.5 x 8 5.38 Glass 0.25 x 2 154
Polyester
4 0.635/5/15 1200 4 26.00 17.38 8.13 (1) 0.5 x 3 5.38 Glass 0.25 x 2 72 CSA
Polyester
4 0.635/5/15 2000 4 26.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 2 84 CSA
Polyester
4 0.635/5/15 3000 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 124
Polyester
4 0.635/5/15 3200 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 2 124
Polyester
4 0.635 4000 5 35.75 17.38 8.13 (2) 0.5 x 8 4.00 Glass 0.25 x 2 188
Polyester
1 All phase conductors above 635 V are fully insulated with epoxy insulation for the rated maximum voltage. Epoxy insulation is available at 600 V as an option.
2 Optional poly/porcelain or poly/epoxy bracing supports are available. Consult factory.
3 Add 3 lbs. to the weights shown when using poly/porcelain or poly/epoxy support bracing.
4 EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Effective: October 2008
TD01702001E.fm Page 5 Monday, October 20, 2008 12:40 PM
W W
C 1 2 3 N C 1 1 2 2 3 3 N N
Bus CL H Bus CL H
Optional CL Optional CL
Ground Bus Ground Bus
Layout 4 Layout 5
AVERAGE
CONDUCTOR PHASE-PHASE BRACING WEIGHT
VOLTAGE AMPERE LAYOUT CENTER- CONDUCTOR CONDUCTOR SUPPORTS GROUND PER FOOT STANDARDS
WIRE (KV) 1 RATING NUMBER WIDTH HEIGHT LINE SIZE SPACING 2 BUS 3 LISTING
Aluminum Enclosures
3 0.635/5/15 1200 1 20.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 48 CSA
Polyester
3 0.635/5/15 2000 1 20.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 48 CSA
Polyester
3 0.635/5/15 3000 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 78 CSA
Polyester
3 0.635/5/15 3200 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 78
Polyester
3 0.635/5/15 4000 2 35.75 17.38 8.13 (2) 0.5 x 6 5.38 Glass 0.25 x 3 105
Polyester
3 0.635/5/15 5000 2 35.75 17.38 8.13 (2) 0.5 x 8 5.38 Glass 0.25 x 3 121
Polyester
4 0.635/5/15 1200 4 26.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 61
Polyester
4 0.635/5/15 2000 4 26.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 61
Polyester
4 0.635/5/15 3000 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 101
Polyester
4 0.635/5/15 3200 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 101
Polyester
4 0.635 4000 5 35.75 17.38 8.13 (2) 0.5 x 6 4.00 Glass 0.25 x 3 128
Polyester
Steel Enclosures (Steel, Stainless Steel and Galvanized Steel)
3 0.635/5/15 1200 1 20.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 68
Polyester
3 0.635/5/15 2000 1 20.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 68
Polyester
3 0.635/5/15 3000 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 89
Polyester
3 0.635/5/15 3200 1 20.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 89
Polyester
3 0.635/5/15 4000 2 35.75 17.38 8.13 (2) 0.5 x 6 5.38 Glass 0.25 x 3 134
Polyester
3 0.635/5/15 5000 3 35.75 17.38 8.13 (2) 0.5 x 8 5.38 Glass 0.25 x 3 160
Polyester
4 0.635/5/15 1200 4 26.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 85
Polyester
4 0.635/5/15 2000 4 26.00 17.38 8.13 (1) 0.375 x 6 5.38 Glass 0.25 x 3 85
Polyester
4 0.635/5/15 3000 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 115
Polyester
4 0.635/5/15 3200 4 26.00 17.38 8.13 (1) 0.5 x 8 5.38 Glass 0.25 x 3 115
Polyester
4 0.635 4000 5 35.75 17.38 8.13 (2) 0.5 x 6 4.00 Glass 0.25 x 3 188
Polyester
1 All phase conductors above 635 V are fully insulated with epoxy insulation for the rated maximum voltage. Epoxy insulation is available at 600 V as an option.
2 Optional poly/porcelain or poly/epoxy bracing supports are available. Consult factory.
3 Add 3 lbs. to the weights shown when using poly/porcelain or poly/epoxy support bracing.
EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Copyright 2008 5
TD01702001E.fm Page 6 Monday, October 20, 2008 12:40 PM
W W W
C 1 2 3
1 2 3 1 2 3
Bus CL H Bus CL Bus CL
H H
Ground Bus CL
CL CL
Ground Bus Ground Bus
Layout 8 Layout 9 Layout 10
FIGURE 4. DIMENSIONAL DATA FOR 27 KV/38 KV NON-SEGREGATED PHASE BUS STANDARD CONFIGURATIONS
3 27 1200 8 Aluminum 30.00 21.13 10.00 (1) 0.25 x 4 7.00 4 5 6 0.25 x 2 37 Yes No
3 27 2000 8 Aluminum 30.00 21.13 10.00 (1) 0.50 x 4 7.00 4 5 6 0.25 x 2 49 Yes No
3 27 1200 8 Steel 30.00 21.13 10.00 (1) 0.25 x 4 7.00 4 5 6 0.25 x 2 37 Yes No
3 27 2000 8 Steel 30.00 21.13 10.00 (1) 0.50 x 4 7.00 4 5 6 0.25 x 2 49 Yes No
1 All bus bars for applications above 600 V are fully insulated with fluidized epoxy coating for the rated maximum voltage.
2 Check with Eaton for availability.
3 Add 3 lbs. to the weights shown when using poly/porcelain or epoxy insulating supports in place of glass polyester.
4 Glass polyester.
5 Polyester/porcelain.
6 Epoxy.
3 38 1200 9 Aluminum 40.25 21.50 11.00 (1) 0.25 x 4 10.50 Epoxy 0.25 x 3 61 Yes No
3 38 2000 10 Aluminum 40.25 21.50 11.00 (1) 0.38 x 4 10.50 Epoxy 0.25 x 3 89 Yes No
3 38 1200 9 Steel 40.25 21.50 11.00 (1) 0.25 x 4 10.50 Epoxy 0.25 x 3 88 No No
3 38 2000 10 Steel 40.25 21.50 11.00 (1) 0.38 x 4 10.50 Epoxy 0.25 x 3 116 No No
7 All bus bars for applications above 600 V are fully insulated with fluidized epoxy coating for the rated maximum voltage.
8 Check with Eaton for availability.
9 Add 3 lbs. to the weights shown when using poly/porcelain or epoxy insulating supports in place of glass polyester.
6 EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Effective: October 2008
TD01702001E.fm Page 7 Monday, October 20, 2008 12:40 PM
TABLE 6. NON-SEGREGATED PHASE BUS ELECTRICAL PROPERTIES AND WATT LOSS DATA
ELECTRICAL PROPERTIES
CONDUCTOR (COPPER) ENCLOSURE mOHM/PH/FT mmF/PH/FT
RATED CONT.
MAX. RATED CAP TO
VOLTAGE CURRENT THICK WIDTH SIZE DC 60 HZ GRD
PHASE WXH
TYPE KV AMPERE #/PH INCH INCH ARRANG. MATERIAL (INCHES) R 20C R XL Z = R+JXL CG
3-Wire 0.635/5/15 1200 1 0.50 3.00 1-2-3 Aluminum 20.00 x 17.38 5.5 7.1 49.8 50.3 2.2
0.635/5/15 2000 1 0.38 6.00 1-2-3 Aluminum 20.00 x 17.38 3.7 4.7 37.0 37.3 4.4
0.635/5/15 3000 1 0.50 8.00 1-2-3 Aluminum 20.00 x 17.38 2.1 2.7 31.1 31.3 5.9
0.635/5/15 3200 1 0.50 8.00 1-2-3 Aluminum 20.00 x 17.38 2.1 2.7 31.1 31.3 5.9
0.635/5/15 4000 2 0.50 6.00 1-1-2-2-3-3 Aluminum 35.75 x 17.38 1.4 1.8 35.6 35.6 5.9
0.635/5/15 5000 2 0.50 8.00 1-1-2-2-3-3 Aluminum 35.75 x 17.38 1.0 1.3 32.9 32.9 7.8
0.635/5/15 1200 1 0.50 3.00 1-2-3 Steel 20.00 x 17.38 5.5 7.1 49.8 50.3 2.2
0.635/5/15 2000 1 0.38 6.00 1-2-3 Steel 20.00 x 17.38 3.7 4.7 37.0 37.3 4.4
0.635/5/15 3000 1 0.50 8.00 1-2-3 Steel 20.00 x 17.38 2.1 2.7 31.1 31.3 5.9
0.635/5/15 3200 1 0.50 8.00 1-2-3 Steel 20.00 x 17.38 2.1 2.7 31.1 31.3 5.9
0.635/5/15 4000 2 0.50 8.00 1-1-2-2-3-3 Steel 35.75 x 17.38 1.0 1.3 32.9 32.9 7.8
0.635/5/15 5000 2 0.50 8.00 1-2-3-1-2-3 Steel 35.75 x 17.38 1.0 1.3 14.6 14.6 7.4
4-Wire 0.635/5/15 1200 1 0.50 3.00 1-2-3-N Aluminum 26.00 x 17.38 5.5 7.1 49.8 50.3 1.5
0.635/5/15 2000 1 0.38 6.00 1-2-3-N Aluminum 26.00 x 17.38 3.7 4.7 37.0 37.3 3.1
0.635/5/15 3000 1 0.50 8.00 1-2-3-N Aluminum 26.00 x 17.38 2.1 2.7 31.1 31.3 4.1
0.635/5/15 3200 1 0.50 8.00 1-2-3-N Aluminum 26.00 x 17.38 2.1 2.7 31.1 31.3 4.1
0.635 4000 2 0.50 6.00 1-1-2-2-3-3- Aluminum 35.75 x 17.38 1.4 1.8 35.6 35.6 4.9
N-N
0.635/5/15 1200 1 0.50 3.00 1-2-3-N Steel 26.00 x 17.38 5.5 7.1 49.8 50.3 1.5
0.635/5/15 2000 1 0.38 6.00 1-2-3-N Steel 26.00 x 17.38 3.7 4.7 37.0 37.3 3.1
0.635/5/15 3000 1 0.50 8.00 1-2-3-N Steel 26.00 x 17.38 2.1 2.7 41.1 41.2 4.1
0.635 3200 1 0.50 8.00 1-2-3-N Steel 26.00 x 17.38 2.1 2.7 41.1 41.2 4.1
0.635 4000 2 0.50 8.00 1-1-2-2-3-3- Steel 35.75 x 17.38 1.0 1.3 32.9 32.9 6.6
N-N
3-Wire 27 1200 1 0.25 4.00 1-2-3 Aluminum 30.00 x 21.00 8.3 10.6 51.6 52.7 1.7
27 2000 1 0.50 4.00 1-2-3 Aluminum 30.00 x 21.00 4.1 5.3 24.8 25.4 1.7
27 1200 1 0.25 4.00 1-2-3 Steel 30.00 x 21.00 8.3 10.6 51.6 52.7 1.7
27 2000 1 0.50 4.00 1-2-3 Steel 30.00 x 21.00 4.1 5.3 24.8 25.4 1.7
3-Wire 38 1200 1 0.25 4.00 1-2-3 Aluminum 40.25 x 21.50 8.3 10.6 61.3 62.3 2.0
38 2000 2 0.38 4.00 1-2-3 Aluminum 40.25 x 21.50 4.1 5.3 59.0 59.2 2.0
38 1200 1 0.25 4.00 1-2-3 Steel 40.25 x 21.50 8.3 10.6 61.3 62.3 2.0
38 2000 2 0.38 4.00 1-2-3 Steel 40.25 x 21.50 4.1 5.3 59.0 59.2 2.0
EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Copyright 2008 7
TD01702001E.fm Page 8 Monday, October 20, 2008 12:40 PM
Product Description
.312 18 x .875
Collar (7.9 x 22.2)
Hex Steel Bolt
Collars (see Figure 5) are U-shaped metal pieces used for enclosure- .312 (7.9) Weather Seal
to-enclosure connections. Washer (Steel)
.50 13 x 2.0
(12.7 x 50.8)
Insulated Bus
Hex Bolt
Splice Plate
Splice Plate
PVC Boot
Phase
Conductors
Splice Plates
Nylon Ties
8 EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Effective: October 2008
TD01702001E.fm Page 9 Monday, October 20, 2008 12:40 PM
Construction
Enclosures are fabricated from 11-gauge aluminum, and are welded
for maximum rigidity (see Figure 8). Removable covers are secured
with bolts for ease of access when making joints and subsequent
and periodic inspection. (Steel housings are also available.)
Enclosures are painted with baked-on epoxy powder coat paint
system resulting in a very durable finish with uniform thickness and
gloss. This cosmetically pleasing finish minimizes the risk of problems
in harsh environments. The standard color is ANSI-61 light gray.
Special paint colors are available upon request.
Flexible joints are supplied in all straight bus runs at approximately 50
feet (15.2 m) intervals to allow for the expected expansion when the
conductors are energized and are carrying rated current.
A variety of terminations is available to accommodate most termina-
tion requirements. Bus runs can be terminated with flexible shunts,
potheads, porcelain bushings, or conductor stub ends for connections
to riser bars in switchgear assemblies.
Phase Conductors
All conductors are 98% conductivity copper bars. Bus joints are made
by solidly bolting the bus bars together with splice plates on each
side (see Figure 9). All joint surfaces are silver-plated or tin-plated to
ensure maximum conductivity through the joint. After bolting, each
standard joint is covered by a preformed, flame-retardant insulating FIGURE 8. HOUSING ASSEMBLY
boot, providing full insulation for bus conductors (5 kV and above).
These boots are easily removable for inspection of the joints at any
future time. The copper bus bars are mounted on supports of track-
resistant, flame-retardant glass polyester. If boots are not available
for connection, taping the joint will be required.
For flex connectors, finish connections with insulating tape
(furnished). The following procedures should be followed for
taping joints. Bare Conductor
1. Clean area of dirt and foreign matter as specified under
cleaning procedures. Flex Conne
2. Apply at least 1/8-inch (3.2 mm) of filler over the sharp edges
of the conductor, splice plates, hardware or flex connectors. Filler
Smooth out and blend the contour so that tape may be Transformer
Transformer Main Bus
easily applied. Pre-Insulation
Spade
3. Apply 3-inch insulating tape, lapping and layering (1 layer up to 5
kV) (2 layers for 5 kV to 15 kV) Tape must overlap pre-insulation
by 1.50 inches (38.1 mm). Should a tape roll expire, start a new 1-Inch (25.4 mm)
roll by overlapping any previous end by 1/2-turn. Insulating Tape
to Secure Joint
Ground Conductor (Optional)
1.50 (38.1) 3-Inch (76.2 mm)
For all ratings except 170 kA peak rated bus, a separate, continuous Minimum Insulating Tape
.25 x 2 inch (6.4 x 50.8 mm) bare copper ground bus, bolted, and Overlap to Pad Filler
running along the entire length is available. For 170 kA peak rated
bus runs, a continuous .25 x 3 inch (6.4 x 76.2 mm) bare copper ground FIGURE 9. TAPING INSTRUCTIONS
bus running along the entire length is provided when required.
In the 170 kA peak rated bus, ground pads are welded at each end
of the enclosure. Copper ground links are provided (regardless of
provisions of ground bus) to ensure a continuous ground path
throughout the run.
Neutral Conductor (Optional)
Fully rated, isolated and insulated neutral conductor can be provided
when specified.
EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Copyright 2008 9
TD01702001E.fm Page 10 Monday, October 20, 2008 12:40 PM
26.0
(660.
35.7
(908.
5.38
(136.7) Top Vie
35.75
(908.5
17.3
(441.
9.25
(235.0)
10 EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Effective: October 2008
TD01702001E.fm Page 11 Monday, October 20, 2008 12:40 PM
Vertical Feeder
Vertical feeder enclosures (see Figure 11) are designed in standard
lengths of 24 inches (609.6 mm) through 56 inches (1422.4 mm) in
1-inch (25.4 mm) increments. All vertical enclosures are supplied with
external (turned-out) flanges for enclosure-to-enclosure connections.
Dust-Proof Construction
Both vertical and horizontal sections of feeder bus can be supplied
with dust-proof construction in any length, at 1/8-inch (3.18 mm)
increments, from 14 inches (355.6 mm) to an 8-foot (2.4 m)
maximum. Figure 10 illustrated the configuration of feeder bus
and the conductors locations. Removable gasket flat covers are
secured with bolts for ease of access when making joints and
subsequent and periodic inspection. External and internal flanges
are used for all dust-proof enclosure-to-enclosure connections.
Gasket material is to be placed between internal and external
flanges during installation.
Duct Width
Space Heaters
Space Heaters are provided on outdoor bus duct runs for use with
customer-supplied 120 or 240 Vac power supply at 250 watts for
both. Consult the factory for additional heater ratings. Heaters come 8.13
(206.5)
pre-wired using #14 shielded pair cable with a terminal block ready
to accept customer-supplied power. The heaters are continuously
energized or may be thermostat controlled. There is one heater
provided every 8 ft. (2.4 m) as standard.
16.25
Fittings (412.8)
Forward
ward
7.38
441.5)
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Traditional Elbows
Elbows are used to make 90-degree changes in the direction of bus
runs. The four types that are available are forward, rearward, upward
and downward.
1200 3 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4)
2000 3 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4)
3000 3 Aluminum 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4)
3000 3 Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4)
3200 3 Aluminum 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4)
3200 3 Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4) 21.00 (533.4)
4000 3 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 29.00 (736.6) 29.00 (736.6) 29.00 (736.6) 29.00 (736.6)
5000 3 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 29.00 (736.6) 29.00 (736.6) 29.00 (736.6) 29.00 (736.6)
1200 4 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6)
2000 4 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6)
3000 4 Aluminum 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6)
3000 4 Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6)
3200 4 Aluminum 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6)
3200 4 Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 24.00 (609.6)) 24.00 (609.6) 24.00 (609.6) 24.00 (609.6)
4000 4 Aluminum/Steel 17.00 (431.8) 19.25 (489.0) 18.00 (457.2) 19.25 (489.0) 29.00 (736.6) 29.00 (736.6) 29.00 (736.6) 29.00 (736.6)
Note: All dimensions are to the centerline of the non-segregated bus bar.
A B
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Offsets
An offset is used to avoid obstacles and to conform to building struc-
ture. It is two elbows fabricated into a single fitting for use where
space restrictions prohibit the use of a standard 90-degree elbow.
The minimum lengths are listed in Table 8.
1200 3 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4)
2000 3 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4)
3000 3 Aluminum 19.25 (489.0) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4)
3000 3 Steel 19.25 (489.0) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4)
3200 3 Aluminum 19.25 (489.0) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4)
3200 3 Steel 19.25 (489.0) 19.25 (489.0) 21.00 (533.4) 21.00 (533.4)
4000 3 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 29.00 (736.6) 29.00 (736.6)
5000 3 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 29.00 (736.6) 29.00 (736.6)
1200 4 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6)
2000 4 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6)
3000 4 Aluminum 19.25 (489.0) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6)
3000 4 Steel 19.25 (489.0) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6)
3200 4 Aluminum 19.25 (489.0) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6)
3200 4 Steel 19.25 (489.0) 19.25 (489.0) 24.00 (609.6) 24.00 (609.6)
4000 4 Aluminum/Steel 19.25 (489.0) 19.25 (489.0) 29.00 (736.6) 29.00 (736.6)
Note: All dimensions are to the centerline of the non-segregated bus bar.
8.13 8.13
(206.5) (206.5)
27.38
27.38 (695.5)
(695.5)
10.00 10.00
CL (254.0)
(254.0)
Bus Minimum
Minimum
CL 9.25 9.25
Bus (235.0) (235.0)
A A
A A
A A
3.50 (88.9) 3.50 (88.9)
Minimum Minimum
Offset Offset
A A
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Tees
Tees are used to branch-off a bus run. The four types available are
forward, rearward, upward and downward.
Note: All dimensions are to the centerline of the non-segregated bus bar.
36.00
(914.4)
17.38
(441.5)
F
18.00
(457.2)
19.25
(489.0) 29.00
(736.6)
19.25 29.00
(489.0) (736.6)
36.00
(914.4)
17.00
(431.8)
17.38
(441.5)
F
19.25
(489.0) 29.00
(736.6)
19.25
29.00
(489.0)
(736.6)
14 EATON CORPORATION Cutler-Hammer Non-Segregated Phase Bus Duct Technical Data TD01702001E Effective: October 2008
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Switchgear Flanges
Switchgear termination enclosures connect non-segregated phase "A"
bus to medium voltage switchgear, medium voltage motor control
centers, and low voltage switchgear, switchboards or motor control
centers. Each enclosure is designed to coordinate with opening,
drilling and bus extension detail supplied on the switchgear "B"
equipment by the switchgear supplier. Standard switchgear
termination enclosures include external (turned out) flange for
connections to switchgear equipment for medium voltage applica-
tions, and internal (turned in) flange for low voltage applications. 0.312-18 x 0.875
All flanges will match switchgear roof sheet coordinations. (7.9 x 22.2) Internal Flange
Stl. Hex Bolt
0.312 (7.9)
Weatherseal
Washer (Neop.)
0.312 (7.9)
Weatherseal
Washer (Stl.)
0.312-18 (7.9)
Stl. Hex Nut
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11.00 The conductors are separated and provided with flex connectors on
(279.4) the internal portion. The enclosure will be furnished with heaters and
removable access covers for maintenance.
36.00
(914.4) Flat .312 (7.9)
Std. Washers
Main Bus Steel Sealing Frame to Space Flanges
as Required
.125 x 3.00 Gasket
CL (3.2 x 76.2) Flat .312 (7.9) Washer
Flat .312 (7.9) Washer .312 (7.9) Split
.312 (7.9) 18 x "A" + 1 Hex Steel Lockwasher
Cable Lugs Steel Bolt
Optional .312 (7.9) 18
Ground Bus Hex Steel Nut
"A" Hardware to be
Removed After
Accessible Installation
Bottom Covers
Standard 1.00 (25.4).
Bolting Detail
FIGURE 27. END CABLE TAP BOX (4) Places
11.00
(279.4)
62.00
40.00 (1574.8)
(1016.0)
17.38 Flat .312 (7.9) Steel Washer
(441.5) .312 (7.9) Steel Split Lockwasher
.312 18 x 1.00 Hex Bottom Section
11.00 (7.9 x 25.4) Steel Bolt
(279.4) Tinnerman Nut
Accessible 49.00
36.00
Cover (1244.6) 72.00
(914.4)
(1828.8)
Accessible
Cover Main Bus
Accessible
Cover
24.00
FIGURE 28. PHASE TRANSPOSITION Bushings (609.6)
24.00 Main
(609.6) Bus Bar
24.00
(609.6)
38.00
(965.2) Flex Connectors
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Transformer Termination
This is a special enclosure designed to match the transformer throat.
It includes a matching flange and required number of flexible copper
braids for connections to transformer bushing terminal pads.
The transformer termination enclosure flange is provided with or
without drilling as required for a given transformer. A sealing ring
kit is included for field installation around the flange connection
(see Figure 31).
Sealing Ring
A sealing ring kit is provided for placement around enclosure-to-
enclosure flange connections in an expansion fitting, and for
placement around bus run flange and transformer or generator flange
interface (see Figure 32). The sealing ring provides a weatherproof
seal around such joints. The kit consists of three pieces: a U-shaped
metal piece fabricated by welding together three members, a sepa-
rate bottom piece, and a U-shaped gasket. The sealing ring kit is
installed in the field by the customer. First, the U-shaped gasket
is placed upside down around flange-to-flange interface. Then the "E" "E"
U-shaped metal piece is placed over the gasket bolted to the bottom
piece to provide a weatherproof seal around the enclosure. "C"
"D"
Flex
Connectors
"B"
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Vapor 8.13
Barrier (206.5) Fire
Foam
12.00
(304.8)
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Column Supports
Hardware Collar
Outdoor bus runs are normally supported by a single structural Splice
column with a crossbeam, which is bolted to brackets provided on Boot Enclosure
Plate
the bus housing. Special conditions may require a different design.
The customer furnishes the columns, beams and foundation hard-
ware for the support columns. Only the brackets are included with CL of CL of
Bus Bus
the bus run. Column supports should be placed every 8 to 10 feet, at
transformer throats and at transitions where the run turns vertical for 5.50
more than three feet. Ground Bus (139.7)
Ground
Bus Link See Figure 38
for Piercing
H-Beam by
Customer
Cutler-Hammer
Support Angle
5.50
(139.7)
6.00 FIGURE 37. COLUMN SUPPORT AT JOINT
(152.4)
.656 Dia.
(2) ea. side 6.00
1.50 1.50 (152.4)
1.50 1.50
(38.1) (38.1) 1.75
(38.1) (38.1)
1.75 (44.45)
2.00 (44.45)
(50.8)
CL
1.75
(44.45) 6.00
.503 (12.8) Dia. CL (152.4)
(4) 1.75
(44.45)
6.00 6.00
(152.4) (152.4)
4.50 4.50
(114.3) (114.3)
.875 (22.2) Dia.
(4)
CL
6.00
4.50 (152.4)
(114.3)
CL
6 15.5
.75 (19.1)
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Horizontal Hanger
The indoor bus run is attached to existing building structure
through the use of 5/8-inch (15.9) diameter hanger rod assembly
(see Figure 40). Exact placement to be determined by installer.
Hanger rods and associated support material to be supplied by the
customer or contractor.
2.25 2.25
(57.2) (57.2)
A
A = 20", 26", 35.75"
6.00 Minimum Minimum 6.00 Width of Enclosure
(152.4) Distance Distance (152.4)
Threaded Rod
.625 (15.9) Nut .625 Dia. (15.9)
Lockwasher Hanger- Supplied
Flatwasher By Customer
.75 .75
(6) Locations (19.1) (19.1)
Threaded Rod Extends
Unistrut
to Roof Hangers
17.38
(441.5)
Unistrut
Cutler-Hammer
Threaded Rod
.625 Dia. (15.9) 1.50 1.50
(38.1) (38.1)
Floor Flange
Thru Floor orizontal Feeder
Horizontal Tee
Downward Collar Bushing Box
Elbow
Enclosure to
Enclosure Flange
Hardware
End Cable Tap Box
Sealing
Ring
u Wall
Enclosure to
Transformer Upward Elbow Switchgear Hardware
Cutler-Hammer
Brackets Internal Phase Transposition
Switchgear
Flange
T-Beams Horizontal Feeder
by Customer
External
Collar Switchgear
Flange
Horizontal
Hanger
Hanger
Angles
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Wall/Floor Flange
Wall/floor flange fittings are provided when a bus run passes through
a wall or floor. The wall/floor flange assembly is a sliding design. It
consists of a U-shaped piece fabricated with two lips. The assembly
is installed in the wall opening by the purchaser. The bus run is
installed through the wall/floor flange assembly by sliding through it.
9.75 Walll Op
Opening
(247.7) B 8.00
(203.2)
C C
ENCLOSURE WIDTH A B C
20.00 7.25 21.00 10.50
(508.0) (184.2) (533.4) (266.7)
26.00 7.25 27.00 13.50
(660.4) (184.2) (685.8) (342.9)
35.75 8.00 36.75 18.38
(908.1) (203.2) (933.5) (466.9)
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Installation Diagrams
Internal Switchgear
Flange
Horizontal
Feeder
External
Switchgear
Flange
Collar
Horizontal
Hanger
Downward Elbow
Collar
all Flange
Horizontal Feeder
Sealing Ring
Internal
Switchgear Flange
Horizontal
Transformer Hanger Switchgear
Enclosure
Cutler-Hammer
Brackets
T-Beams by Customer
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Edge of Housing 2 4
2 5
Final
Field
Fit
Edge of
Housing 1
1
FF
Equipment
Switchgear 1
Edge of Housing Hold FF for Final Fit.
Customer to Furnish
Dimensions.
FF
Field Fit The contractor can fax the dimensions directly to the factory on the
A field fit section of bus is typically an elbow or a short length of Final Field Fit Fax Release form, which is packed with the original
feeder that is intentionally left out of a run for later shipment. It is shipment.
most often a mutually agreed upon section between the customer The field fit section will ship within 5 to 10 working days from
and the plant. The purpose of the program is to effectively manage the receipt of the release fax. This program has been successful for
the dimensional uncertainties that may be involved in a bus layout. many years and it provides assurance of an exact fit the first time.
The example shown in Figure 46 identifies the field fit piece as a It allows bus duct to be released when certain dimensions are not
straight length. yet determined. It also eliminates the costly delays that can occur
when sections have to be remade and shipped due to last minute
Upon release of the order, this item is kept on hold for field measure- job site changes. In turn, this allows installations to begin early and
ment. The contractor installs the bus duct and is then able to obtain projects can be completed on time.
an exact dimension for the final field fit piece. The measurement
should be made from edge of the housing 1 to the edge of the
housing 2.
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Fax Release!
Fax Direct to Greenwood factory.
Ref. Drawing:
G.O.#: Item #:
Final Edge of
"A" Housing
Fit 2
Edge of "A" =
Housing
1
1
2
Existing
Existing
FF
Equipment
Switchgear
Name:
Company:
Phone #: Fax #:
Date:
List other field fit items released at this time:
Requested Ship Date:
Standard ship lead time is 5 to 10 working days from receipt of complete information.
FIGURE 47. FINAL FIELD FIT FAX
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Notes
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Notes
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