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TechnicalRequirementsforPipes&Fittings
4Comments Piping engineering
TechnicalrequirementsforPipes&Fittings Follow +1
Whilepreparingtheinquiry/purchaserequisitionofanypipingcomponenttherearemanypoints + 671
whicharetobecheckedandconfirmedwiththevendor.Itistheresponsibilityoftherequisition
engineertoincludeallthetechnicalpoints&clausesapplicabletothepipingcomponentsinthe
inquiry&thesubsequenttechnicalqueries.
SUBSCRIBEUPDATES.IT'SFREE!
Therequisitionengineerhastorefertothealltheprojectspecificstandardsalongwiththe
Youremail:
applicableinternationalcodesandstandardsforthepreparationoftheinquiryrequisitionofthe
pipingcomponents.Listedbelowarefewgeneraltechnicalrequirementsforpipes&fittings Enteremailaddress...
whichmayvarydependingupontheprojectrequirements. Subscribe
1.Generalrequirements
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1.2Allitemsshallbesuppliedinaccordancewiththewallthicknessorscheduleas NozzleOrientationDrawing
statedinInquiry/Purchaserequisition.Wallthicknessheavierorthinnerthanspecified May15,2015
toleranceshallnotbeaccepted. CentrifugalPumpPipingDesignLayout
May15,2015
1.3Forallpipingcomponents,materialtypeandgradetogetherwithNPSandschedule
/wallthickness/classshallbeasspecifiedinthedescriptionwithintheMaterialrequisition Tankfarm:Types,DesignConsiderations,
ScopeofSupply. PlotPlanArrangement,DykeEnclosurePart
1
May15,2015
1.4Buttweldendpreparationforpipes,fittingsandflangesshallbeasperASME
B16.25. 7ExcelFunctionsYouMustKnow
toWorkSmarter
1.5Allweldeditemsshallbe100%radiographicallyexaminedtogiveajointfactorof May15,2015
1.0.Pipesandfittingshallbesuppliedseamlessunlessotherwisespecified.Seamlessisan
acceptablealternativeforweldedpipeandfittingsandviceversaarenotacceptable.
1.6ThechemicalanalysisofCS<CSpipesandfittings,forgings,platesshallbein
accordancewiththeapplicableproductstandardwiththefollowinglimitations:
Pipingengineering
Carbon0.23Maximumwt%(pipes) 11,666likes
Carbon0.23Maximumwt%(forgings)
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CarbonEquivalentCEshallnotexceed0.43%
WhereCE=C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15 1friendlikesthis
TheaboveformulaforCEisapplicablewhenthecarboncontentisgreaterthan0.12%
1.7AllCS<CSmaterialsshallbefullykilledandfinegrainedandshallbeproduced Orreachmeonaj@pipingengineering.com
byalowsulphurandlowphosphorousrefiningprocess.Thecomponentsshallbeshallbe
suppliedinnormalizedornormalizedandtemperedcondition.
1.8Repairweldingforparentplate/weldendflangeisnotpermitted. Google+
1.9AllAusteniticstainlesssteel,duplexstainlesssteelitemsshallbesuppliedin
solutionannealedandquenchedconditionaspercorrespondingASTMstandard.
1.10ThecarboncontentofSS316shallnotbemorethan0.03%.AllSSMaterials
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specifiedasF316/WP316/Type316maybedualcertifiedforbothSS316&316L,if
specificallymentionedintheprojectspecification.
1.11Austeniticstainlesssteelshallbecapableofpassinganintergranularcorrosiontest
inaccordancewithASTMA262,PracticeE.
1.12Allduplexstainlesssteelshallhaveferritecontent(volumefraction)between35%
65%onbasemetalandonheataffectedzoneto35%to70%asperASTME562fourpoint
countmethod.
2.RequirementsforPipes
2.1DimensionsofCarbonsteel/Stainlesssteel/Alloysteelpipeshallcomplywith
ASMEB36.10MorASMEB36.19Masapplicable.
2.2Carbonsteelpipesshallbesuppliedindoublerandomlengths(11to13m)forpipe
sizes2to36,andinsinglerandomlengths(5to7m)forpipesizes1.5andsmaller.
2.3SS,DSSandCSgalvanizedpipesshallbesuppliedinsinglerandomlengths(5to
7m)forallpipesizes.
2.4Jointersarenotacceptable.Itisnotpermittedtojoinlengthsofpipeby
circumferentialweldstomakesingleordoublerandomlengths.
2.5Plainendpipesshallhaveendssquarecutwithburrsremoved.
2.6Allthreaded&coupledpipesshallbesuppliedwithendsthreadedinaccordance
withASMEB1.20.1(NPT).
2.7Eachlengthofthethreadedpipeshallbesuppliedwithfullcouplingscrewedhand
tightatoneend.
2.8GalvanizingofpipesshallbeinaccordancewithASTMA153.Threadedportionof
pipesshallbefreeofgalvanizing.
2.9Pipesshallbeheattreatedinaccordancewithproductspecificationrequirements
aftercompletionofallformingandweldingoperations.
2.10CS<CSPipesshallbefullykilled,finegrainedandshallbesuppliedin
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normalizedornormalizedandtemperedcondition.Allstainlesssteelpipesshallbesuppliedin
solutionannealedcondition.
2.11Weldedpipeshallbesuppliedwithsinglestraightseamforsizesupto36anddouble
straightseamforsizesgreaterthan36subjectedtoapprovalfromthecontractor.
2.12Spiralseamweldsarenotacceptable.
2.13AllDSSweldedpipeswithawallthicknessgreaterthan30mmshallalsobe100%
ultrasonicallyexamined.
3.RequirementsforFittings
3.1DimensionsofbuttweldedfittingsshallbeinaccordancewithASMEB16.9.Forged
threadedandsocketweldedfittingsshallbeinaccordancewithASMEB16.11.Otherfittings
dimensionsshallcomplywithMSSSP75,MSSSP95,MSSSP97orBS3799asapplicable.
VendorshallprovidecalculationsasperASMEB31.3forthefittingsnotcoveredunderthe
abovementionedstandards.
3.2AllscrewedfittingsshallbethreadedNPTinaccordancewithASMEB1.20.1.
3.3Branchreinforcingfittings(i.e.sockolets,weldoletsetc.)shallbedesignedin
accordancewiththerequirementsofASMEB31.3.Thevendorshallsubmitdrawingsduringbid
stageandcalculationsforreviewandapprovalafterawardofcontract.
3.4Buttweldelbowsshallbelongradiustype(radius=1.5nominalpipesize).Short
radiuselbowsarenotpermitted.
3.5ForreducingfittingsspecifiedwithtwoschedulesintheInquiry/Purchase
description,thefirstschedulereferstothelargerendorrunpipe,thesecondschedulerefersto
thesmallerendorbranchpipe.
3.6Fittingsshallbeforgedtothefinalshapeandsize.Fittingsshallnotbemachined
frombarstockorsolidforgedbilletswithoutspecificapproval.
3.7UniondimensionsshallbeinaccordancewithBS3799.
3.8GalvanizingoffittingsshallbeinaccordancewithASTMA153.Threadedportionof
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fittingsshallbesuppliedwiththreadsfreeofgalvanizing.
3.9Swagenippleshallbepipeswagedbyforgingonly.Machiningofbarstock,forgings
orheavywallpipenotpermitted.DimensionsshallbeinaccordancewithMSSSP95.
3.10AllreductionsizesforteesandreducerstobeinaccordancewithASMEB16.9.
3.11CS<CSfittingsshallbefullykilledandfinegrainedandshallbesuppliedin
normalizedornormalizedandtemperedcondition.
3.12100%ofCS<CSweldedfittings,withwallthicknessgreaterthanSch80shallbe
examinedbyMagneticParticleExaminationforweldbevelends.Acceptancestandardsshall
beinaccordancewithASMEVIIIDivision1,Appendix6.Thisshallbedoneafterfinalheat
treatment.
3.13100%ofCS,LTCS&SSforgedfittings,withwallthicknessgreaterthanSch80shall
beexaminedbyMagneticParticle/Dyepenetrantexamination.Acceptancestandardsshallbe
inaccordancewithASMEVIIIDivision1,Appendix6/8.Thisshallbedoneafterfinalheat
treatment.
3.14100%ofSS&DSSwroughtfittingshavingwallthicknessmorethan20mmshall
havethebevelandweldendoverawidthof25mm,examinedbyDyepenetrantMethod.
AcceptancestandardsshallbeinaccordancewithASMEVIIIDivision1,Appendix8.
3.15100%ofDSSweldedfittingswithawallthicknessgreaterthan30mmshallbe100%
ultrasonicallyexaminedinaccordancewithASMEVIIIDivision1.
3.16100%ofDSSforgedfittingsweldbevelsshallbeexaminedbyDyePenetrant
inspection.
4.Sourservicerequirements
4.1Allmaterialsspecifiedforsourserviceshall,asaminimum,meetthe
requirementsofNACEMR0175/ISO15156latestedition.
4.2Allweldedpipes/fittingsinsourserviceshallbeHICtested,ifrequiredbythe
projectspecification.Itshallbeconductedforonepipe/fittingperheatinaccordancewith
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NACETM0284SolutionAwithacceptancecriteriaasspecifiedinNACEMR0175.
5.Positivematerialidentification
5.1PositiveMaterialIdentification(PMI)shallbeconductedforallSS/CRAalloy
pipingitemsaspertheprojectspecificationincludedintheInquiry/Purchaserequisition.
6.Impacttestrequirements
6.1AllCS,LTCS,weldedausteniticandduplexstainlesssteelpipingcomponents
shallbeimpacttestedinaccordancewithASMEB31.3.
6.2Forcarbonsteelpipesandfittings,theimpacttesttemperatureshallbethe
minimummetaltemperatureasdefinedintheproject.Theimpacttestrequirementand
acceptancecriteriashallbeasperCl.323.2.2andCl.323.3.5ofASMEB31.3respectively.
6.3ForLTCSitems,theimpacttesttemperatureshallbe(460C).Testresultsshall
beatleast27joulesasanaverageofthreetests(forstandardspecimen10x10mm),
oneresultmaybelower,butnotlowerthan21joules.
6.4ForweldedSSandDSSitems,theimpacttesttemperatureshallbetheminimum
metaltemperatureasdefinedintheprojectbutnotmorethan(1010C)and(500C)
respectively.ForSSitems,theacceptancecriteriashallbeasperCl.323.3.5ofASMEB31.3.
ForDSSitems,testresultsshallbeatleast40joulesintransversedirection(forstandard
specimen10x10mm)asanaverageofthreetests,oneresultmaybelowerbutnotlessthan
30joules.
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4 COMMENTS
PaulSheppard
April7,2015at3:42pm
HowcanIcheckinamaterialcertificateifpipehasbeenannealed?
Reply
Pipingengineering
August21,2015at8:01pm
HiPaul,
UsuallyitsalreadymentionedinMTC.
AJ
Reply
StainlessSteelFlanges
December28,2015at12:18am
Nicepost!
Reply
Anonymous
February17,2016at2:26am
Thanksforthepost
Reply
http://www.pipingengineering.com/technicalrequirementsforpipesfittings.html 7/8
3/29/2017 TechnicalrequirementsforPipes&Fittings
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