Application : Coal Grinding

Plant Name :

Address :

Contact Person :

Designation :

Phone No :

Fax No :

E-Mail ID :

Web Site :

Data :

1. Mill Data

1.1. Make of Mill

1.2. Mill Model

1.3. Year of Installation

Guaranteed
1.4. Mill Capacity Parameters Operating
by Supplier
Production TPH
% R on 45 mic

% R on 90 mic

% R on 212 mic

Blaine

2. Table Details

Vertical Roller Mills Questionnaire Page 1 of

 2.1 Table Diameter (m)

2.2 Present Dam Ring Height (mm)

2.3 Table Speed (rpm)

2.4 Liner Thickness (mm)

2.5 Present Nozzle Ring Area (m2)

2.6 Grinding Pressure(Kg/cm2 or Operating Design

Bar)
Table Rollers
2.7 Liners Life (Hours)

3. Roller Details

3.1 Quantity of Rollers

3.2 Diameter of Rollers (mm)

3.3 Roller Width (mm)

4. Venting System

Cyclone + Fan + Cyclone + Bag

Bag filter + Fan Bag filter + Fan If Others Specify
filter + Fan

5. Mill Main Drive

Installed power (Kw) Consumption (Kw)

Mill Main Drive Motor

Mill Main Drive Gear Box

6. Transport Equipments

Equipmen
Mill Reject Conveying Product Conveying
t
Belt Bucket Screw Bucket
Mode of conveyo Elevato Others conveyo Elevato Air slide Others
Transport r r r r

Operating
y Capacit

(tph)
Design
(tph)

7. Venting Equipments

Vertical Roller Mills Questionnaire Page 2 of

 Parameters Cyclone Parameters Bag filter

No. of Cyclones Volume (m3/hr)

St. Pressure (mm
Diameter (m)
wg)
Pressure Drop (mm
Temperature (0C)
wg)
Flow Rate (m3/hr) Filtration Area (m2)

Temperature (0C) Bag Material

Efficiency (%)
Discharge Rotary Valve / Flap Rotary Valve /
Valve Screw Conveyor
Equipment

8. Process Fans

Circulating Fan Bag filter Fan

Parameters
Operating Design Operating Design
Volume (m3/hr)

Pressure (mm wg)

Temperature (0C)
Speed / Damper
position
Power (Kw)

9. Separator Details

Parameters Data

Type / Make
Diameter (m) Height (m)
Size

No. of Rotor Blades

No. of Static Vanes

Rotor Speed Design (rpm)

Rotor Speed Operating
(rpm)
Separator Power Installed
(Kw)
Separator Power Operating
(Kw)

10. Operating Data

Vertical Roller Mills Questionnaire Page 3 of

 Parameters Data

Mill Inlet Pressure (mm wg)

Mill Pressure Drop (mm wg)

Pressure drop Louver Ring (mm wg)

Pressure drop across separator (mm
wg)
Mill Inlet Temperature (0C)

Mill Outlet Temperature (0C)

Mill Outlet Volume (m3/hr)

Average Vibration (mm/s)

Present Grinding Pressure (mm wg)

Hot Gas Source

Hot Gas Volume Design
3
(m /hr) Operating
Hot Gas Temperature Design
(0C) Operating

11. Percentage of Recirculation

Operating (tph) Design (tph)

12. Specific Power Consumption

Mill (Kwh / T)

Circulating Fan (Kwh / T)

Mill Vent Fan (Kwh / T)

13. Feed Details

Parameters Datas
+6. +2. +1. -
Feed size MM +50 +25 +20 +10
3 36 18 1.18
distribution of
clinker %

Maximum Minimum Average

Feed Moisture (%)

Product Moisture (%)

Vertical Roller Mills Questionnaire Page 4 of

 Sample 1 Sample 2 Sample 3
Feed Composition % % % % % %
Additio Moistur Additio Moistur Additio Moistur
n e n e n e
Clinker

Gypsum
Gypsum Purity
Blaine
Fly Ash Residu 45
e 90
mic
Slag mic

Limestone
Gypsum + Limestone
Mixture
Any other Additive
Material Grind ability
factor
(Bond / Index / HG /

14. Particle Size Distribution

% Residue on % Residue on % Residue on

Parameters 45 mic 90 mic 212 mic
Mill Outlet

Separator Reject

Mill vent Bag

filter/Cyclone product

Final Product

15. Site Conditions

Parameters Data

Elevation (msl)

Wind Velocity

Frequency (Hz)

Control Voltage

Voltage HT LT

Temperature (0C) Max Min Avg

Relative Humidity Max Min Avg

16. Required Documents 18. Other

Relevant Information

Vertical Roller Mills Questionnaire Page 5 of

 Equipment Flow Sheet
Process Flow Sheet
Mill Department GA Drawing
Mill GA Drawing
Classifier Drawing
All Equipment Specification
Fan Characteristic Curve

Checked by

Name :
Designation :

Vertical Roller Mills Questionnaire Page 6 of