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Building and Environment 35 (2000) 415423

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The inuence of high temperature curing on the compressive,


tensile and exural strength of pulverized fuel ash concrete
R.V. Balendran*, W.H. Martin-Buades
Building and Construction Department, City University of Hong Kong, 83 Tat Chee Avenue, Kowloon Tong, Hong Kong
Received 20 October 1998; received in revised form 20 January 1999; accepted 29 April 1999

Abstract

This paper presents the results of a series of experiments conducted to investigate the eect of high temperature curing on the
compressive strength, tensile splitting strength and exural strength of concrete made with Hong Kong pulverized fuel ash
(PFA). The curing temperatures adopted were 27, 34, 42 and 508C. The experimental results suggest that high temperature cured
PFA concrete normally has a greater compressive strength, tensile splitting strength and exural strength than similarly cured
ordinary Portland cement (OPC) concrete. The results obtained further suggest that beyond 28 d age and at high curing
temperatures, the dierence in strength properties between them is signicant. # 2000 Elsevier Science Ltd. All rights reserved.

1. Introduction been conducted at temperatures below 258C that is


at what is considered as normal curing temperatures in
In the temperate regions of the world, the eect on the temperate regions of the world. Hence, the ndings
concrete of partially replacing its cement content by of these research projects may not be completely rel-
pulverized fuel ash (PFA) has been extensively evant to PFA concrete subject to the much higher
researched and, in general, has led to the production ambient and curing temperatures of the tropical
of concrete having better strength properties in those regions of the world. This paper concentrates on the
regions. However, in the tropical regions of the world, eect of high temperature curing on the compressive
the eect of this replacement on the strength properties strength, tensile strength and exural strength of PFA
of concrete has not been so thoroughly investigated. concrete and compares the results obtained with those
According to Balendran and Pang [1], the partial for similarly cured OPC concrete. The curing tempera-
replacement of OPC by PFA has helped to enhance tures adopted were 27, 34, 42 and 508C.
the quality of both the fresh and hardened concrete in Halstead [2] reported that if the heat of hydration
terms of: generated by an OPC concrete with water:cement
(W:C) ratio of 0.5 and an aggregate/cement (A/C)
. Lower heat of hydration. This extends the workabil-
ratio of 6.0 during curing is wholly retained, it would
ity period, lowers the temperature rise during curing,
raise the temperature of the OPC concrete by approxi-
and reduces thermal stresses;
mately 438C. Based on this nding, in the subtropical
. Lower water demand. This lowers the possibility of
regions of the world where the ambient temperature is
bleeding and reduces drying shrinkage;
frequently above 308C, the temperature inside the
. Greater medium term strength;
cured concrete may exceed 508C.
. Reduction in creep; and
. Increased long term elastic modulus;
The vast majority of research on PFA concrete has
2. Concrete cured at elevated temperatures

* Corresponding author. Bouge [3] noticed that, for the normal range of Port-

0360-1323/00/$ - see front matter # 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 3 6 0 - 1 3 2 3 ( 9 9 ) 0 0 0 3 1 - 1
416 R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423

land cements, one half of the heat of hydration is concrete, due to the slow initial reaction process of the
released between 1 and 3 d after casting, around three PFA. Under normal curing conditions, the early stage
quarters of it is released during the rst 7 d after cast- reaction of the PFA is rather low and because of this
ing, and approximately 87% of it is released during normally cured OPC concretes of all types can be
the rst 6 months after casting. In fact, the heat of hy- expected to have a better early compressive strength
dration released by a cement depends on its chemical than comparable PFA concretes. The major drawback
composition and is approximately equal to the sum of of using PFA as partial replacement of cement is the
the heats of hydration of the individual pure com- reduction it causes in the rate of early compressive
pounds when their respective proportions by mass are strength development. High early compressive strength
hydrated separately [4]. The compounds tricalcium alu- is important for concrete as it facilitates the early
minate (C3A) and tricalcium silicate (C3S) are known removal and re-use of formwork, thus helping to
to contribute most of the heat of hydration with C3A reduce the overall cost of concreting.
contributing most of the early age heat of hydration.
It hence follows that by reducing the proportion of
C3A and C3S in the Portland cement, its heat of hy- 3. Strength properties
dration can be reduced. A method of achieving this is
by partially replacing the Portland cement with a poz- OPC concrete cured at elevated temperatures (above
zolana for example, a PFA, with a low calcium 308C) has been shown to possess lower early and med-
oxide (CaO) content. ium term strength properties than OPC concrete cured
Abbasi and Al-Tayyib [5] found that OPC concretes at 208C [7,12]. This reduction is probably due to crack-
cured at high temperatures necessitate a higher initial ing caused by thermal stresses. Mustafa [8], nonethe-
volume of mixing water in order to achieve a required less, suggested that because of the reduction in the
workability and this leads to a higher W:C ratio and macro porosity of the concrete mass caused by matur-
consequently lower medium term compressive strength. ity, a concrete subject to both a high curing tempera-
They also found that, for OPC concretes cured in hot- ture and ambient humidity should not experience any
dry environments, the required ultimate compressive adverse eects on the medium term strength proper-
strength can be achieved but their modulus of rupture, ties.
splitting tensile strength and exural strength were Experimental work carried out by Alshami [13]
reduced to some extent. In addition, they also found showed that, at ambient temperatures of 20, 35 and
that at high temperatures, the rate at which OPC con- 458C, the partial replacement of cement by PFA
cretes loose their workability is increased and, in order improved the compressive strength development of
to overcome this, they require additional mixing water. concrete. It also showed that, due to a reduction in the
Bamforth [6] observed that if ordinary Portland rate of heat of hydration, both the peak curing tem-
cement is partially replaced by PFA, the total mixing perature and the time required to reach it decreased.
water demand of the resulting concrete is reduced. These latter ndings means that the use of PFA con-
Hence, it can be said that PFA is a suitable replace- crete oers the possibility of quicker heat dissipation
ment for ordinary Portland cement when the resulting and hence reduced risk of thermal cracking.
concrete is to be cured at high temperature.
There are diering viewpoints in relation to the
eect of high curing temperature on the medium term 4. Materials, mixing and testing conditions
compressive strength development of concrete [7].
Mustafa and Yusof [8] suggested that the medium 4.1. Materials
term compressive strength of a concrete cured at high
temperature will not be adversely aected, provided Ordinary Portland cement (OPC) [14], pulverized
the ambient relative humidity during curing is high fuel ash (PFA) [15], 20 mm and 10 mm (maximum
enough. size) coarse granite aggregates, and crushed stone nes
A PFA concrete of similar compressive strength as were used in the making of the test specimens. All ma-
an OPC concrete requires less water and is generally terials used were from one single delivery and source.
considered to have a better pumpability, and to exhibit The chemical composition of the OPC and PFA has
a reduced tendency to segregate and bleed. However, been provided by the suppliers concerned and is given
the addition of PFA to concrete prolongs its workabil- in Table 1.
ity period and delays its setting time. This delay in set-
ting time increases the risk of the formation of plastic 4.2. Mixing and testing conditions
shrinkage cracks as suggested by Ravina [9], Harrison
[10] and Concrete Working Party [11]. The concrete for the test specimens was mixed in an
PFA concrete has a longer setting time than OPC air-conditioned laboratory with an ambient tempera-
R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423 417

Table 1
Chemical compositions of OPC and PFA

OPC (China Cement Company, Hong Kong) PFA (China Light & Power, Hong Kong)

Fineness (m3/kg) 320 < 12.5a


Silicon dioxide (SiO2) (%) 21.1 54
Iron (III) oxide (Fe2O3) (%) 3.1 4.8
Aluminium oxide (Al2O3) (%) 5.9 29
Calcium oxide (CaO) (%) 64.6 4.8
Magnesium oxide (MgO) (%) 1.0 1.0
Sulfur (SO3) (%) 2.6 0.6
Sodium (as Na2O) (%) 0.6 0.4
Titanium (TiO2) (%) 1.4
Potassium (K2O) (%) 0.9
Loss on ignition (%) 0.9 5.7
Insoluble (%) 0.004
Chloride content (%) 0.2
Free lime (%) 1.0
Lime Saturation Factor 0.92
Tricalcium Aluminate (C3A) (%) 0.2
Tricalcium Silicate (C3S) (%) 51.1

a
Retained on 40 mm sieve (% by weight).

ture of approximately 238C and a relative humidity of transferred to curing tanks with water at 278C and left
80%. The mixing was carried out using a pan mixer. there until they reached their test age.
The OPC and PFA concretes were designed to have The designated temperatures were 27, 34, 42 and
similar 28-day compressive strength and also similar 508C. The results of tests carried out on test specimens
workability. The W:C ratio of the OPC concrete was cured at 278C were used for control purposes as this is
0.48 and the W:(C+F) ratio of the PFA concrete was the standard curing temperature in Hong Kong [16]
0.45. Daratard 17, an initial setting retarder, was and in other tropical countries.
added to both mixes in order to simulate the pro- Compressive strength, tensile splitting strength and
duction and delivery of ready-mix concrete a very exural strength tests were performed in accordance
common method of supplying concrete in Hong Kong. with the appropriate standard specications on the test
The mix details of the OPC concrete and that of the specimens at dierent ages after casting.
PFA concrete are shown in Table 2.
The test specimens were demoulded one day after
casting and then water-cured at their designated high
5. Strength tests
temperature until the age of 7 d. After 7 d, they were

5.1. Compressive strength

100 mm concrete cubes were tested for compressive


Table 2 strength in accordance with BS 1881: Part 116: 1983
Mix details [17] at 2, 7, 14, 28, 56 and 91 d after casting. The
cubes were subjected to water-curing at a temperature
OPC Concrete PFA Concrete
(kg/m3) (kg/m3) of either 27, 34, 42 or 508C for either 2 or 7 d as
appropriate. In addition, all 100 mm concrete cubes
Cement 450 360 tested at 14, 28, 56, and 91 d were water-cured at 278C
PFA 120 after 7 d until tested.
20 mm aggregate 650 700
10 mm aggregate 515 475
Fines 520 455 5.2. Tensile splitting strength
Water 215 215
Admixture (Daratard 17) 900 ml 900 ml 100 mm ;  200 mm concrete cylinders were tested
Water cementitious ratioa 0.48 0.45
for tensile splitting strength in accordance with BS
a
W:C and W:(C+F) ratios do not include absorption by aggre- 1881: Part 117: 1983 [18] at 7, 28 and 56 d after cast-
gates. ing. The cubes were subjected to water-curing at a
418 R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423

temperature of either 27, 34, 42 or 508C for 7 d and strength of the PFA concrete cubes tested was
thereafter at 278C until tested. always lower than that of the corresponding OPC
ones. These results conrm the already well estab-
5.3. Flexural strength lished fact that the partial replacement of OPC by
PFA slows down the early compressive strength
100  100  500 mm concrete beams were tested for development of the resulting concrete;
exural strength in accordance with BS 1881: Part 118: . After 7 d of curing at 428C, the early compressive
1983 [19] at 7, 28, 56 and 91 d after casting The cubes
strength of the PFA concrete cubes became higher
were subjected to water-curing at a temperature of
than that of the corresponding OPC ones. Hence
either 27, 34, 42 or 508C for 7 d and thereafter at 278C
the results obtained indicate that the higher the cur-
until tested.
ing temperature, the earlier PFA concrete can attain
the compressive strength of OPC concrete cured at
6. Results and discussion the same temperature;
. The rate of gain of early compressive strength of
6.1. Early compressive strength PFA concrete was always higher than that of the
corresponding OPC concrete cubes. These results in-
Fig. 1 shows plots of the compressive strength dicate that, in the case of high temperature curing,
results obtained for the OPC and PFA concrete cubes the partial replacement of OPC by PFA generally
tested at 2, 7, 14, and 28 d. According to these plots: enhances the early compressive strength and its rate
. All PFA and OPC concrete cubes tested at 2 and 7 d of gain of the resulting concrete;
and which had been cured at either 34, 42, or 508C . When cured at temperatures of either 42 or 508C,
had a higher early compressive strength than those the OPC concrete cubes failed even to achieve the
cured for the same period of time at the standard 28-day compressive strength at the standard curing
curing temperature of 278C; temperature of 278C.
. Two days after casting, the early compressive . According to these results, very high temperature

Fig. 1. Early compressive strength of OPC and PFA concrete cured at dierent elevated temperatures.
R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423 419

Fig. 2. Medium term compressive strength of OPC and PFA concrete at dierent elevated temperatures.

curing adversely aects the early compressive cylinders when the curing temperature was either 27,
strength of OPC concrete. 42 or 508C. However, at 348C curing temperature,
the early tensile splitting strength of the OPC con-
crete cylinders tested was lower than that of the cor-
responding PFA concrete ones;
6.2. Medium term compressive strength
. At 7 d, the early tensile splitting strength of the
OPC concrete cylinders tested increased noticeably
Fig. 2 shows plots of the compressive strength
with curing temperature. However, at 28 d, the early
results obtained for the OPC and PFA concrete cubes
tensile splitting strength of the OPC concrete cylin-
tested at 56 and 91 d. According to these plots, imma-
ders tested increased overall only slightly with tem-
terial of curing temperature, the medium term com-
perature and, at 358C curing temperature, its value
pressive strength of the PFA concrete cubes tested at
was actually lower than that for the standard curing
56 and 91 d tested was always higher than that of the
temperature of 278C;
corresponding OPC concrete cubes on average, ap-
. The early tensile splitting strength of the PFA con-
proximately 15% higher. These results are similar to
crete cylinders tested at 7 and 28 d increased to a
those obtained by Alshami [13]. A possible explanation
peak value and then declined with increasing tem-
for the increased medium term compressive strength of
perature. For those tested at 7 d, the peak value
PFA concrete could be the reduction of C3A and the
occurred when the curing temperature was 428C and
deceleration of rate of hydration permitting the for-
the decline in value thereafter was rather slight. For
mation of more dense hydrates of strength-contribut-
those tested at 28 d, the peak value occurred when
ing dicalcium silicate (C2S) to form [20].
the curing temperature was 358C and the decline in
value thereafter was noticeable. However, for both
6.3. Early tensile splitting strength
test ages, the PFA concrete cylinders cured at elev-
ated temperatures had always higher early tensile
Fig. 3 shows plots of the tensile splitting strength
splitting strengths than those cured at the standard
results obtained for the concrete cylinders tested at 7
curing temperature of 278C.
and 28 d. According to these plots:
. Irrespective of curing temperature, all OPC concrete
cylinders tested at 7 d had a higher early tensile
splitting strength than the corresponding PFA con- 6.4. Medium term tensile splitting strength
crete ones;
. At 28 d, the early tensile splitting strength of the Fig. 4 shows plots of the tensile splitting strength
OPC concrete cylinders tested was either higher or results obtained for the concrete cylinders tested at
equal to that of the corresponding PFA concrete 56 d. According to these plots:
420 R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423

Fig. 3. Early tensile strength of OPC and PFA concrete cured at various elevated temperatures.

. The medium term tensile splitting strength of the crete cylinders tested which had been cured at either
OPC concrete cylinders tested did not increase as 34, 42 or 508C was always lower than the value for
the curing temperature rose. In actual fact, the med- ones cured at the standard temperature of 278C;
ium term tensile splitting strength of the OPC con- . At 348C curing temperature, the PFA concrete cylin-

Fig. 4. 56-day tensile strength of OPC and PFA concrete cured at dierent elevated temperatures.
R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423 421

Fig. 5. Early exural strength of OPC and PFA concrete cured at various elevated temperatures.

ders tested experienced a signicant increase in their at 56 d is not signicantly higher than that at 28 d
medium term tensile splitting strength. However, at for either the OPC or PFA concrete.
either 42 and 508C curing temperature, the medium
term tensile splitting strength of the PFA concrete
6.5. Early exural strength
cylinders tested was lower than that of the ones
tested at the standard curing temperature of 278C. Fig. 5 shows plots of the exural strength results
From the results obtained it is not possible to see obtained for the concrete beams tested at 7 and 28 d.
any obvious trend regarding the medium term ten- According to these plots:
sile splitting strength of PFA concrete cured at elev- . The exural strength of the PFA concrete beams
ated temperatures. tested at 7 d increased uniformly with curing tem-
. If the results shown in Figs. 3 and 4 are compared, perature and, at both 42 and 568C curing tempera-
it can be concluded that the tensile splitting strength ture, was higher than that of the corresponding

Fig. 6. Medium term exural strength of OPC and PFA concrete cured at dierent elevated temperatures.
422 R.V. Balendran, W.H. Martin-Buades / Building and Environment 35 (2000) 415423

OPC ones. On the other hand, the exural strength help to improve the early strength development of the
of the OPC concrete beams tested at the same age concrete. The partial replacement of the OPC by PFA
remained substantially the same irrespective of cur- further improves its early compressive and tensile split-
ing temperature except for those cured at 348C. ting strength development and also has a benecial
The beams cured at 348C experienced an increase eect on its exural strength.
of approximately 10% in exural strength; Generally, the higher the curing temperature, the
. The exural strength of the PFA concrete beams better the medium term compressive strength, tensile
tested at 28 d increased with curing temperature splitting strength and exural strength of PFA con-
and, at the elevated curing temperatures, was always crete. OPC concrete did not behave in a similar man-
greater than that of the corresponding OPC ones. In ner when cured at high temperatures. Its reduced
actual fact, at the elevated curing temperatures, the performance under high temperature curing may be
exural strength of the latter at 28 d was always due to thermal stresses generated by its high heat of
lower than that at the standard curing temperature hydration. The PFA concrete, due to its reduced heat
of 278C. of hydration, has a lower peak temperature and rate
of temperature rise and therefore avoids such thermal
stresses.
The improved performance of the PFA concrete at
6.6. Medium term exural strengths the later ages under high temperature curing may be
due to delayed pozzolanic reaction.
Fig. 6 shows plots of the exural strength results
obtained for the concrete beams tested at 56 and 91 d.
According to these plots:
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. The medium term exural strength of the OPC con-
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