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Best Practices - Compaction

Sajay Kumar
Head Sales Support
Volvo Construction Equipment INDIA
Agenda

What is compaction ?
Effects of vibration , amplitudes & frequency
Classification of compactors
Best practices in compaction
Latest developments in Compaction

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What is compaction

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Compaction Densifying the material
by application of external forces

During compaction material


particles to move in relation to each
other to occupy a smaller space

Most cost effective method to overcome


internal friction and cohesion
Higher in-place density

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Evolution of Road - Makadam (macadam)
road construction ~ 1820s

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Macadam road ~ 1850

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Best practices ~1860s

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Evolution of Compaction Equipment

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and Today.

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Why Compact

Compaction is necessary for the long-term stability


of back-fills, bases, embankments or pavement layers.
Increase load bearing capacity
Improve mechanical stability of material
Improve resistance to permanent deformation
(settlement)
Decrease moisture penetration (permeability)

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Effects of vibrations , amplitudes &
frequency
Very basic on vibration
In static roller compaction starts from the top
In Vibratory roller the compaction starts from the bottom

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Vibratory frequency

Frequency is the number of drum


impacts
- number of rotations of the
eccentric mass per second.

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Amplitude Vertical distance of drum Travel caused
by motion of eccentric weight inside the drum

DUAL AMPLITUDE

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Classification of compactors
Classification Popular Weight class ( Ton )

Single Drum 5 , 10 , 11, 12 , 15 , 16 , 18, 20

Double Drum 2 , 3 ,8 ,10 ,12 , 18

Pneumatic Tyre Roller 12 , 22, 24

Landfill Compactors 16 , 22, 26

Combi Rollers 10 , 15 , 18 , 20, 24

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Best Practices in Compaction

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Best Practices - 1

Mandatory use of Vibration For bottom up compaction


Right frequency setting for given soil
Right Amplitude setting for given Asphalt layer
Infinitely variable frequency for compactors
permits wide range of material types thus applications
Optimum pavement temp
> 90 deg C

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Best Practices - 2

Use of PTR
Closes microscopic surface irregularities & cracks
If not used , water seepage into wearing course
Operator safety ROPS canopy & Safety belt must for compactors
Effect of higher weight class of asphalt compactors
Comparative production study of 8 Ton Vs 10 Ton Asphalt compactor
study was done
10 Ton machine is 66% more productive than 8 Ton machine
Test Result

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Latest developments in compaction

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Intelligent compaction system
Intelligent Compaction System (ICS) is a state of the
art technology in Compaction
Helps to achieve more uniform and optimal
compaction result
Complete coverage of compaction evaluation
No danger of over compaction
Below the target pass count poor compaction
Above the target pass count low productivity
Important to ensure good pass coverage
Missed areas = poor compaction

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Thank you
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ss 20Date
Resonant frequency chart

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