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Article history: One of the Generation IV nuclear reactor concepts is the supercriticalwater-cooled reactor (SCWR). To
Received 24 October 2011 assist with plant design and selection of potential construction materials, Pourbaix diagrams for the
Accepted 6 February 2012 nickel water-system slightly below and above the critical temperature at a pressure of 25 MPa have been
Available online 16 February 2012
developed. A revised HelgesonKirkhamFlowers model with parameters optimized to bunsenite solubil-
ity data was used to perform the necessary thermodynamic extrapolations. The third hydrolysis product
Keywords: (Ni(OH)3 ) was included in this study after careful review of new data. The diagrams revealed the need
A. Nickel
for strict water chemistry control to prevent transitioning to regions of active corrosion.
B. Electrochemical calculation
C. High temperature corrosion
2012 Elsevier Ltd. All rights reserved.
C. Oxidation
C. Pourbaix diagram.
1. Introduction cracking [2] so that they are unsuitable for in-core applications due
to the potential for helium embrittlement, through neutron capture
The supercritical water-cooled reactor (SCWR) is a Generation IV followed by alpha decay. Although nickel-based alloys have been ex-
reactor concept that will be able to realize thermodynamic efcien- cluded for use as in core materials, nickel will undoubtedly be an
cies up to 50% by using water above its critical point (374 C, important alloying element in the alloys selected so knowledge of
22.1 MPa) as the coolant [1]. Compared to the current generation the passive oxide phases that will form under reactor operating con-
of nuclear reactors, which typically have efciencies of approxi- ditions will give valuable information to the reactor designers.
mately 33% [2], this will be a considerable improvement leading to The primary oxide that forms on nickel is bunesite, NiO, with
smaller, cheaper reactors with less fuel inventory. In Canada, a several studies available on its solubility in water over a range of
reactor based upon the heavy water, pressure-tube design is being pH values and at temperatures up to 300 C [48].
developed as the logical evolution of the CANDU reactor. The Thermodynamic properties obtained from these studies allow
currently envisaged operating conditions for the CANDU-SCWR in- for the construction of Pourbaix diagrams, named after Marcel
cludes an operating pressure of 25 MPa and a core outlet tempera- Pourbaix, which are plots of electrochemical potential versus pH
ture of 625 C [3]. Fig. 1 depicts the operating conditions for the for a given pressure, temperature, and dissolved ion concentration
CANDU-SCWR relative to current light water reactors and the hea- [9]. Pourbaix diagrams are essentially thermodynamic maps show-
vy water CANDU reactors on a phase diagram for water. Because ing the regions of immunity, passivity, and corrosion for a particu-
the CANDU-SCWR will operate at such extreme conditions, the lar metal-water system. Pourbaix diagrams for freely corroding
selection of materials to be used in its construction will be metals have traditionally been constructed at 10 6 mol/kg, which
challenging. is thought to represent the dissolved corrosion product concentra-
A potential group of materials for application in the SCWR are the tion at the metal-solution interface, although some authors have
nickel-based alloys. These alloys are highly corrosion resistant and used a lower concentration of 10 8 mol/kg to represent the interfa-
possess excellent high-temperature strength. The thin oxides that cial concentration for the metals in the high purity water typically
do form on nickel-based alloys when exposed to SCW or high- used in power plant applications [10]. It is important to remember
temperature steam are resistant to spalling, which is an undesirable that Pourbaix diagrams only display thermodynamic information
trait affecting the austenitic stainless steels. However, drawbacks to and provide no insight into the kinetic behavior of the system.
the potential use of nickel-based alloys in SCWRs are that they have However, these diagrams are valuable because they show whether
been shown to be susceptible to irradiation-induced stress corrosion corrosion is thermodynamically favorable in a given environment
and help facilitate the evaluation of corrosion mechanisms.
Corresponding author. Tel.: +1 506 452 6318; fax: +1 506 453 3591. Using the bunesite solubility data obtained in previous studies
E-mail address: wcook@unb.ca (W.G. Cook). [4,6], Beverskog and Puigdomenech constructed Pourbaix diagrams
0010-938X/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.corsci.2012.02.007
W.G. Cook, R.P. Olive / Corrosion Science 58 (2012) 284290 285
Fig. 1. Phase diagram for water indicating the operating conditions for current Fig. 3. Heat capacity of water as a function of temperature.
nuclear reactors relative to those proposed for the CANDU-SCWR.
2. Properties of water
Fig. 2. Pressure-densitydiagram for water. Fig. 5. Dielectric constant of water as a function of temperature.
286 W.G. Cook, R.P. Olive / Corrosion Science 58 (2012) 284290
Table 1
Comparison of standard thermodynamic data for the nickel-water system. (data from Ref. [10]).
species concentration of 10 6 mol/kg under these conditions. The ble as shown in Fig. 11c. However, while bunsenite does not appear
lower concentration of 10 8 mol/kg is depicted in Fig. 10b. at these conditions, the higher oxides are still present.
Comparing Fig. 10a to Fig. 9a (both at 10 6 mol/kg) reveals the
diagrams are similar but the bunsenite stability region is slightly
larger at the higher temperature and pressure. The same trends 5. Discussion
are present in comparing the lower concentration (10 8 mol/kg)
diagrams. In Fig. 10b, the bunsenite region is slightly larger than Nickel is quite resistant to corrosion in subcritical conditions
in Fig. 9b at the expense of the Ni(OH)3 and the NiOH+ region is with neutral pH at 350 C and 25 MPa. In both Fig. 10a and b, the
slightly larger as well. immunity region for the base metal extends above the hydrogen
To complete the study, three diagrams at different dissolved evolution line for all pH values from slightly below the neutral
concentrations were constructed just above the critical point at pH of water to very alkaline pHs. This implies that nickel will
400 C and 25 MPa. Fig. 11(ac) depict concentrations of not corrode in the absence of oxygen in the system. At 350 C,
10 6 mol/kg, 10 8 mol/kg and 10 14 mol/kg, respectively. At a con- 25 MPa, and 10 6 mol/kg, as depicted in Fig. 10a, nickel transitions
centration of 10 6 mol/kg, the diagram is dominated by the immu- to the passive bunsenite region in the presence of oxygen at neu-
nity region and passive areas with no active corrosion regions tral pH as depicted by the dashed vertical line. However, if the con-
present (Fig. 11a). Decreasing the concentration by two orders in centration is reduced by two orders of magnitude to 10 8 mol/kg
magnitude reveals the corrosion regions forming at low pH as shown in Fig. 10b, while nickel still transitions to the passive re-
(Fig. 11b). It is not until the concentration is decreased to gime as the electrochemical potential increases, a slight shift to a
10 14 mol/kg that bunsenite is no longer thermodynamically sta- lower pH results in the transition to NiOH+ instead. This has
6
Fig. 9a. Nickel Pourbaix diagram at 300 C, 10 MPa and 10 6
mol/kg. Fig. 10a. Nickel Pourbaix diagram at 350 C, 25 MPa and 10 mol/kg.
8 8
Fig. 9b. Nickel Pourbaix diagram at 300 C, 10 MPa and 10 mol/kg. Fig. 10b. Nickel Pourbaix diagram at 350 C, 25 MPa and 10 mol/kg.
W.G. Cook, R.P. Olive / Corrosion Science 58 (2012) 284290 289
6 8
Fig. 11a. Nickel Pourbaix diagram at 400 C, 25 MPa and 10 mol/kg. Fig. 11b. Nickel Pourbaix diagram at 400 C, 25 MPa and 10 mol/kg.
product concentration results in increasing the corrosion areas [12] A.V. Bandura, S.N. Lvov, The ionization constant of water over wide ranges of
temperature and density, J. Physical Chemical Reference Data. 35 (2006) 1530.
while decreasing the size of the passive regions. Bunsenite does
[13] IAPWS, Release on the Ionization Constant of H2O (2007).
not form at concentrations of 10 14 mol/kg, indicating its solubility [14] E.L. Shock, H.C. Helgeson, Calculation of the thermodynamic and transport
is between 10 14 mol/kg and 10 13 mol/kg at 400 C and 25 MPa. properties of aqueous species at high pressures and temperatures: correlation
algorithms for ionic species and equation of state predictions to 5 kb and
1000 C, Geochim. Cosmochim. Acta. 52 (1988) 20092036.
Acknowledgements [15] E.L. Shock, E.H. Oelkers, J.W. Johnson, D.A. Sverjensky, H.C. Helgeson,
Calculation of the thermodynamic properties of aqueous species at high
The authors thank the NSERC/NRCan/AECL Generation IV Tech- pressures and temperatures. effective electrostatic radii, dissociation
constants and standard partial molal properties to 1000 C and 5 kbar, J.
nologies Program for the funding necessary to carry out this work Chemical Society, Faraday Transactions. 88 (1992) 803826.
and useful conversations with Dave Guzonas (AECL) and Peter Tre- [16] E.H. Oelkers, H.C. Helgeson, E.L. Shock, D.A. Sverjensky, J.W. Johnson, V.A.
maine (University of Guelph). Pokrovskii, Summary of the apparent partial molal Gibbs free energies of
formation of aqueous species, minerals. and gases at pressures 1 to 5000 bars
and temperatures 25 to 1000 C, J. Physical and Chemical Reference Data. 24
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