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FABRICATING TO PRECISION
Fabricating to Precision
PROCESS PLANT EQUIPMENT STRUCTURAL FABRICATION
Static Equipment for Oil & Gas, Structure, Modules & Skids
Refinery, Petrochemical & Fertilizer
HEAVY MACHINERY
Steel Plant & Power Plant Equipment
Essar Heavy Engineering Services (EHES) was established in 2005, as Essar Projects heavy fabrication facility in
Hazira (Gujarat) strategically on the banks of river Tapi with a jetty for sea transport. Since then, EHES has manufactured
several critical equipment and machinery for Refinery, Fertilizers, Steel Plant, Power Plant and other core industries,
meeting stringent specification and quality requirements. Over the past decade EHES has evolved into a leading heavy
engineering and fabrication facility in India, with a global footprint, having specialized competency both in terms of
capacity as well as capabilities.
Key Achievements
80 m Long x 7 m dia, 360 MT Stainless Steel Column
65 m long x 5.2 m dia, 227 MT Deisohexaniser column manufacturing and transportation in single piece
64 nos. of PSA vessels for Hydrogen plants for Technology Providers like Air Products and UOP
65 nos. of Heat Exchangers and Pressure Vessels supplied to Dangote Fertilizer- Nigeria
30 nos. of Over Dimensional Consignment (ODC) vessel of varying size and Metallurgy for Dangote Refinery Nigeria
2500 TPH Capacity (360 MT) Bucket Wheel Reclaimer at Paradeep, India
30200 MT technological structures, impact tested at ()800C, for Integrated Steel Plant in Minnesota, USA
44 sets of Coal Pulveriser Housing for Super Critical Thermal Power Plants of various clients like MAHAGENCO and NTPC
Hi-end equipment supply for one of the prestigious project in India RIL Jamnagar Refinery Expansion (J3) through Linde
Supply of equipment for major PSU like BPCL, IOCL, HPCL, RCFL, MFL, etc.
More than 300 process equipment weighing more than 25000 MT manufactured and delivered to global customer
More than 500 equipments supplied to various steel, power, port and mines sectors weighing more than 40000 MT
More than 80000 MT of modular/technological structures for clients like RIL, KNPC, KOC, CITGO. SOCAR
Safety
At our fabrication yard, Safety is accorded prime importance, not just by the Management and by all the staff. There are various
initiatives for periodic training and awareness programmes to enhance adherence to HSE norms. During the four year period (April
2010 August 2014) we achieved a bench mark of LTI Free 28.59mn Man Hours and thereafter LTI Free 9.17mn Man Hours till date.
PROCESS
PLANT EQUIPMENT
In past 8 years EHES has
manufactured and delivered hi-
end process plant equipment in
various industrial sectors like Oil and
PROCESS
Gas, Refinery, Petrochemicals and
Fertilizers. Setting benchmark in
fabrication industries, today EHES
is regarded as one of the top end
PLANT EQUIPMENT
manufacturer of static equipment with
State-of-Art technical, engineering
and manufacturing expertise.
Flash Drum for Refinery Secondary Reformer for Dangote Fertilizer, Nigeria
Contact Condenser (SS 304L Clad) for Reliance J3 Project through Linde
HEAT EXCHANGERS
Hydro-tested (at 210 kg/cm2) High Pressure Effluent Feed Heat
Exchanger having LAS (SA 387 Gr. 11) Shell and Stainless Steel (SS
321) Tubes
Tube Bundle with 1170 nos. Titanium (SB 338 Gr. 2) tubes and
Titanium (SB 265 GR. 2) clad tube sheet for Stabilizer Condenser
Heat Exchanger with 2480 nos. Al-Ni-Br tubes & CS tube sheet with
Al-Ni-Br 10 mm thick weld overlay
Heat Exchanger Reformer based on Haldor Topsoe proprietary design HP Separator Drum for Refinery
36 nos. Heat Exchanger of varies Metallurgies (CS, LAS, SS) for
Dangote Fertilizer Plant, Nigeria
Duplex tubes (SS31803) Heat Exchanger hydro-tested at 108 bar
Advantage EHES
Experience of handling various Metallurgies including
Carbon Steel (all grades)
Low Alloy Steel
Stainless Steel (SS 347, SS321, SS316L, SS316, SS304L, Nonferrous Tubes and Clad
SS304, SS410, ) Heat Exchanger for Refinery
Duplex & Super Duplex
Non Ferrous Metals like Alloy 20, Alloy 28, Inconel, Cupro
Nickel, Hastelloy, Titanium, Monel, Brass
Capabilities of working with proprietary designs of renowned process
Licensors
In-house Thermal & Mechanical Design capabilities using latest
software and codes
Expertise of working on Over Dimensional Consignments, including
In-situ assembly (where ever necessary)
Steam Drum for Takreer Refinery, UAE Export Steam Deaerator for
BPCL Kochi Refinery Expansion Project
HEAVY MACHINERY
Having assembled and fabricated equipment for Group
companies as well as external customers, EHES has honed
its skills in critical fabrication, machining and assembling
equipment of varying sizes, weights and complexities across
diverse sectors like Power, Steel, Ports, Mining.
Precision is given utmost importance in our deliveries.
POWER
Assembly, fabrication, machining of Thermal Power plant equipment:
20 sets of LP outer turbine casings as per stringent quality requirements specified by different multinational technology
providers for various Super Critical Thermal Power Plants, India
44 sets of Coal Pulveriser Housing for Super Critical Thermal Power Plants of various clients like MAHAGENCO (L&T-MHI
Technology) and NTPC (Hitachi Technology), India
32 sets of Boiler Air Preheater of Thermax for Reliance Thermal Power Plant, Jamnagar, India
Assembly, fabrication, machining for Hydro power plant equipment:
225 mm thick Upstream Flange for Main Inlet Valve Sleeves, for various projects of Alstom in Turkey, Africa and India. The
Flange was fabricated in 12 segments & achieved flatness of 3-4 mm.
Spiral casing turbine housing, stator frame, draft tube elbow and liner, pit liner for various projects of Andritz and Alstom
2500 TPH Bucket Wheel Reclaimer for Bulk Terminal Ladle Lifter for 10 MTPA Steel Plant
Barge Unloaders of 2500 TPH Capacity Pulverizer Mill Housing for NTPC 660 MW Super
Critical Power Plant , Hitachi Germany
MODULAR AND
STRUCTURAL
FABRICATION
EHES has capabilities of delivering modular and structural fabrication for core sectors
like steel, hydrocarbon and power, thereby enabling speedy construction
Advantage EHES
Availability of large yard and Gantry bays to fabricate and trial-assemble large size structures & modules
Fabrication facility adjacent to port for hassle-free shipments
Raw material sourcing advantage proximity to Essars Steel Plant, Plate Mill and Pipe Mill
STATE-OF
INFRASTR
TECHNIC
CAPABILI
STATE-OF-ART
INFRASTRUCTURE &
TECHNICAL CAPABILITIES
Water Front and Port Access
FABRICATION FACILITIES
Fabrication facility at Hazira with waterfront and port
access
Locational advantage: 300 km from Mumbai & 27 km
away from Surat
Total Area: 355000 sqm with
Open fabrication yard: 120000 sqm
Covered Shop: 30000 sqm
Material Yard: 15000 sqm
2 Heavy Bays each of 196 m x 36m wide, with 2 x 150
MT EOT Cranes with 15m under-hook
12 Gantry Bays upto 250m long & 24 m wide with 2 x
60 MT Goliath Cranes
Medium fabrication shops for stainless steel fabrication
with 144m long x 26.6m wide & 65MT crane.
Heavy Machine & Assembly Shop: 196m long x 28m
wide having 65 MT EOT Crane with 15m under-hook
Medium Machine Shop: 144m long x 26.6m wide Locational Advantage
having 32 MT EOT Cranes with 10m under-hook
Plate bending Machines of capacity upto 160 mm
thickness for maximum 4m wide plate
CNC Profile Cutting Machines of capacity upto 300
mm (CS) and 100 mm (SS) thickness for maximum 4m Surat
wide plate Essar Heavy
Hydraulic Press for Dished End Forming: Capacity Engineering Services
(EHES)
1000 MT and Span upto 5 m
Access to parent companys Equipment Bank which
consists of Heavy Lifting Mobile cranes up to 1600 MT
capacity
EHES
Vertical Turning Lathe Blansko Make
F-ART
RUCTURE &
CAL
ITIES
CNC Horizontal Boring and Milling Machine Skoda Make 170mm Thick Plate
Rolling Machine
STRESS RELIEVING,
BLASTING & PAINTING
Modular Furnace 9 x 9 x 36m
Electrical Induction Heat Treatment
Blasting & Painting Enclosure 10 x 10 x 30m
Manufacturing Softwares
Most 2D Nesting Softwares CNC Profile
Cutting
Various Programming Softwares CNC
Machines
ACCREDITATIONS
ASME Quality Control System Engineers India Ltd
U Stamp for SEC-VIII DIV.1 Projects & Development India Ltd (PDIL)
U2 Stamp for SEC-VIII DIV.2 PESO (CCOE) Approval under SMPV(U)
S Stamp for Boilers & Boiler Piping Indian Boiler Regulation (IBR) Shop Approval
R Stamp for alteration/repair of Coded Vessel Testing Laboratory IBR Approved
ENLISTMENTS WITH KEY ORGANISATIONS
MAJOR CLIENTS
KENYA PETROLEUM
AIR LIQUIDE ESSAR STEEL RELIANCE INDUSTRIES LTD (RIL)
REFINERIES LTD (KPRL)
KUWAIT NATIONAL
ALSTOM FLSMIDTH SAIPEM
PETROLEUM COMPANY (KNPC)
GAS AUTHORITY OF INDIA LTD.
ANDRITZ HYDRO LARSEN & TOUBRO MHI SASOL
(GAIL)
BHARAT PETROLEUM
HITACHI MATIX FERTILISERS TAKREER (UAE)
CORPORATION LTD (BPCL)
China
Kuwait
Egypt Qatar
UAE
Mauritania Saudi India
Arabia Oman Myanmar
Nigeria
Venezuela Vietnam
Singapore
Kenya Papau New
Indonesia Guinea
Mozambique Mauritius
Madagascar
Essar Projects
Essar Group Companies
Offices
Registered Office: ABU DHABI: KUWAIT:
Essar Projects Ltd. (Dubai) Essar Construction Overseas Ltd. Abu Dhabi Essar Projects Ltd.
LOB 16, Office No. 124, Office No 801 & 802, 08th Floor, 19th Floor. Mazaya Tower
Jebel Ali Free Zone, Al Khazna Tower, Najdah Street, Mirqab Area. Block 3
Dubai, PO BOX 129798 Khaled Ibn Al-Waleed Street,
United Arab Emirates Abu Dhabi United Arab Emirates Kuwait City, Kuwait
T: +971 26281930 T: +965 22258355
M: +971 506296709 M: +965 97254633
Contact Person: Mr. Santhosh Kumar Contact Person: Mr. B. Ravishankar