Document Department Doc No.

Inspection
QA/QC IBP/01-00-IP-
Procedure

INSPECTION PROCEDURE

Client :

End User :

Project :

Project No. :

0 For Review
Rev Date of Issue Status Prepared Checked Approved

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 Document Department Doc No.

Inspection
QA/QC IBP/01-00-IP-
Procedure

1. Scope
This procedure covers the minimum requirement of inspection have to be done on
Pressure Vessel start from material receiving inspection up to ready for shipment.

2. Reference
2.1 ASME Section VIII Div. 1
2.2 ASME Section V
2.3 ASME Section IX
2.4 ASME B31.3
2.5 Customer Specification
2.6 Quality Plan of each Equipment

3. Procedure
3.1 Material Receiving Inspection
3.1.1 All materials receiving have to be inspected for visual, dimensional and
material certificate. Visual and dimensional inspection has to be done to
make sure that all materials coming are met with Code and Customer
Specification.

3.1.2 All accepted materials will be segregated from rejected material to make sure
that only accepted materials are used for fabrication of these Pressure Vessel
3.1.3 Stainless Steel materials have to be segregated from Stainless Steel
materials to avoid contamination.

3.2 Material Traceability Control (Material Identification).

3.2.1 Prior to cutting of materials, visual and dimensional inspection has to be done
to make sure that dimensional has conformed to fabrication drawing and the
identification of materials has been transferred correctly.

3.2.2 Make sure that all stamps have been done in accordance with Fabrication
procedure.

3.3 Fit up.

Prior to weld visual and dimensional inspection have to be done to make sure that all
dimensional conformed to fabrication drawing and Applicable Code.

3.4 Welding.
3.4.1 During welding visual inspections have to be done to make sure that all
parameters weld have been met with qualified Welding Procedure
Specification.

3.4.2 After welding and prior to Radiographic Test or Penetrant Test, visual
inspection has to be done to make sure that all requirements as mentioned in
Inspection and Test Plan of each Pressure Vessel have been met.

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 Document Department Doc No.

Inspection
QA/QC IBP/01-00-IP-
Procedure

3.5 Final Inspection.

3.5.1 Prior to Hydrostatic Test final visual and dimensional inspection has to be
done to make sure that all dimensional have been met with fabrication
drawing and all parts have been weld completely.
3.5.2 Prior to Hydrostatic Test, inspection has to be done to make sure that there is
no defect.

3.5.3 Make sure that all equipment, which will be used for hydrostatic test, has
been calibrated and the range of pressure has been met with requirements.

3.5.4 During hydrostatic test, visual inspection has to be done to make sure that
there are no leakages on weld seam and flange connections.

3.5.5 After Hydrostatic Test, visual inspection has to be done to make sure that all
test water was drain and inside of vessels dried.

3.6 Sand Blasting and Painting.

3.6.1 Prior to painting, visual inspection has to be done to make sure that all
surfaces, which will be coated, have been sand blasted as per requirement
as mentioned in approved painting procedure.

3.6.2 After painted visual and dimensional inspection has to be done to make sure
that the dried thickness of paint has been met with requirement.

3.7 Shipping Preparation.

3.7.1 Prior to shipment, visual inspection has to be done to make sure that all
shipping marking and packing conditions have been met with requirement.

3.7.2 Visual check to make sure that lashing method has been met with
requirement and the equipment sitting on truck correctly.

3.8 Documentation.
All report of inspections has to be collected as Manufacturer Data Report

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