SM02 SFR12 A

Maintenance Card
01-51-1000
MAINTENANCE OPERATION 01-51-1000
FRAME
VISUALLY INSPECT
1 INPUT CONDITION
Required condition
- Operator interface panel: push-button UNLOAD MACHINE pressed and released (green
light on).
- Wait for the machine to discharge completely.
- Operator interface panel: push-button MANUAL pressed and released (light on).
- Machine push-button panel: switch BRAKE BYPASS turn clockwise and released.
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
Other recommendations
None.
01-51-1000
1
2 PROCEDURE (Figure 1)
1. Open hinged doors (2) and (5).
2. Check general conditions of machine frame.
3. Check inside cabin for preforms and/or rejected bottles in the stretching/blowing area.
4. Remove preforms and/or rejected bottles, where relevant.
5. Remove PET powder or dirt with a jet of compressed air. Then clean the mechanical
parts with a clean, lint-free cloth.
6. Close the hinged doors (2) and (5).
7. Open the sliding doors (10).
9. Check inside cabin for preforms and/or rejected bottles in the stretching/blowing area.
12. Close the sliding doors (10).
13. Open the window (1).
15. Check inside cabin for preforms in the stretching/blowing area.

16. Remove preforms, where relevant.
18. Close the window (1).
19. Remove the rejected preform trolley (3).
20. Empty the rejected preform trolley (3).
22. Check inside cabin for preforms and/or rejected bottles in the drive area.
01-51-1000
2
Maintenance Card
25. Refit the rejected preform trolley in its original position (3).
3 FINAL OPERATION
1. Make sure the work area is clean and clear of objects.
2. Make sure that the cabin is closed.
3. Supervisor: ALARMS page, press (select) RESET ALARMS.
4. Operator interface panel: press and release AUTOMATIC (green light on).
5. Operator interface panel: press START CYCLE button for five seconds and release
when the machine starts turning after the acoustic warning (green light on).
01-51-1000
3
Figure 1. Frame/Visually inspect
01-51-1000
4
Maintenance Card
06-23-1003
TRANSFER
LUBRICATE TRANSFER WHEEL ARM DIRECTION CAM
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
REF DESCRIPTION PRODUCT Q.TY
M0019 Grease Foodlube grease - AGIP CR
Safety Conditions
None.
None.
06-23-1003
1
1. Open the windows (1).
2. Fit the handwheel (6) for manual operation in its housing.
3. Apply a piece of adhesive tape on the preform transfer wheel at the base of the torsion
spring support (3) indicating the lubrication starting point.
4. Operate on the support arm (2) to open the spring (4).
5. Apply a thin layer of M0019 grease with a paintbrush between the spring turns (4).
6. Turn the preform transfer wheel slowly (5) by means of the handwheel (6) to repeat
operations in points 4 and 5 on the other springs.
7. Remove the previously applied adhesive tape.
8. Repeat the operations in points from 3 to 7 for the bottle transfer wheel torsion springs
(3).
9. Close the windows (1).
3 FINAL OPERATION
2. Assicurarsi che la cabina sia chiusa.
3. Supervisore: pagina ALLARMI, premere (selezionare) RESET ALLARMI.

4. Pannello interfaccia operatore: pulsante AUTOMATICO premuto e rilasciato (ludce
verde accesa).
5. Pannello interfaccia operatore: pulsante START CICLO premuto per 5 secondi e rila-
sciato dopo l'inizio della rotazione della macchina e al termine della segnalazione acu-
stica (luce verde accesa).
06-23-1003
2
Maintenance Card
Figure 1. Transfer - Lubricaten transfer wheel arm direction cam
06-23-1003
3
PAGE LEFT BLANK INTENTIONALLY
06-23-1003
4
Maintenance Card
02-81-1005
DRIVES
CHANGE GEAR MOTOR OIL
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
M0026 Mineral oil AGIP Blasia, ARAL Degol BG, BP-Energol CR

GR-XP, ESSO Spartan EP, IP Mellona oil,
MOBIL Mobilgear 600, SHELL Omala,
TEXACO Meropa, TOTAL Carter EP
M0027 Synthetic oil KLUBER LUBRICATION Syntheso D...EP, CR

MOBIL Glygoyle, SHELL Tivela oil, MOBIL
SHC
02-81-1005
1
Safety Conditions
None.
None.
1. Open the window (1)
3. Remove the rejected preform chute (06-30-1006).
4. Arrange a suitably sized container under the oil drain cap (2). Keep the container in this
position.
5. Remove the oil drain cap (3).
6. Wait for all the oil to drain out.
7. Remove the oil filler cap (4).
NOTE
Dispose of hydraulic oil in accordance with the standards and di-
rectives in force in the country where the machine is used.
8. Fill with an amount of oil (M0026 or M0027) to ensure adequate cleaning of reservoir.
9. Wait for it all to flow out.

10. Fit the oil drain cap (3) in its original position.
11. Remove the oil collection container.
NOTE
Using M0027 oil will allow 25000 hours of work before the next
change.
12. Fill with oil (M0026 or M0027).
13. Fit the oil filler cap (4) in its original position.
14. Fit the rejected preform chute (06-30-1006).
15. Fit the rejected preform trolley (2).
02-81-1005
2
Maintenance Card
3 FINAL OPERATION
02-81-1005
3
Figure 1. Drives - Change gear motor oil
02-81-1005
4
Maintenance Card
06-30-1006
PREMOLD COLLECTION CHUTE
REMOVAL/REFITTING
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
None.
06-30-1006
1
Removal
1. Open the sliding door (1).
2. Loosen the screws (4) fastening the preform collection chute (2) to the machine frame.
3. Remove the preform collection chute by lifting it. Remove it being careful not to knock
the surrounding mechanical parts.
4. Arrange the preform collection chute on a flat surface or on the floor outside the cabin.
Refitting
WARNING
Be careful not to damage the machine mechanical parts while po-
sitioning the preform collection chute.
1. Lift the preform collection chute (2) and arrange it inside the cabin, centring with
respect to the fixed terminal (3) (drive side) and fastening screws (4).
2. Check that the preform collection chute slots (5) are fully resting on the fastening
screws (4).
3. Tighten the fastening screws (4).
4. Close the sliding door (1)
06-30-1006
2
Maintenance Card
3 FINAL OPERATION
06-30-1006
3
Figure 1. Premold collection chute - removal/refitting
06-30-1006
4
Maintenance Card
02-51-1007
DRIVES
CHECK GEAR MOTOR OIL LEVEL
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
M0026 Mineral oil AGIP Blasia, ARAL Degol BG, BP-Energol CR

GR-XP, ESSO Spartan EP, IP Mellona oil,
MOBIL Mobilgear 600, SHELL Omala,
TEXACO Meropa, TOTAL Carter EP
M0027 Synthetic oil KLUBER LUBRICATION Syntheso D...EP, CR

MOBIL Glygoyle, SHELL Tivela oil, MOBIL
SHC
02-51-1007
1
Safety Conditions
None.
None.
02-51-1007
2
Maintenance Card
4. Check that the oil level reaches approximately the middle line of the gauge (3).
5. Proceed as follows if the oil level is considerably under the middle line of the gauge (3):
6. Check for leakage. Call the closest service centre if leakage is found (oil stains on the
floor).
7. Remove the oil filler cap (4).
8. Fill with oil (M0026) or (M0027) until the oil levels reaches the middle line of the gauge
(3).
9. Fit the oil filler cap (4).
10. Fit the rejected preform collection chute (06-30-1006).
11. Fit the rejected preform trolley.
3 FINAL OPERATION

02-51-1007
3
Figure 1. Drives - Check gear motor oil level
02-51-1007
4
Maintenance Card
02-51-1008
DRIVES
CHECK DRIVE BELT PLAY AND OVERALL CONDITIONS
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Adhesive tape.
Safety Conditions
Be very careful when manually operating the pulley (3). Crushing hazard due to unguarded
moving mechanical parts.
None.
02-51-1008
1
NOTE
Two people are required to carry out the following maintenance
operation: one person will operate the geared motor and the oth-
er will carry out the inspections.
2. Remove the rejected preform trolley(2).
5. Apply a piece of adhesive tape to indicate the visual inspection starting position on the
pulley (4).
6. Visually check that there is no play between the pulley tong (4) and the corresponding
drive belt tong (5), with a thickness gauge, if required.
7. Turn the pulley (4) slowly by means of the handwheel (3) and repeat the operation
described in point 5 on the other tongs of the pulley (4) and the drive belt (5).
8. Immediately report the presence of play between a pulley tong (4) and the correspond-
ing drive belt tong (5), if found. The intervention of maintenance personnel will be
required.
3 FINAL OPERATION
02-51-1008
2
Maintenance Card
Figure 1. Drives - Check drive belt play and overall conditions
02-51-1008
3
02-51-1008
4
Maintenance Card
02-51-1009
DRIVES
CHECK INTEGRITY OF TRANSMISSION WHEEL TEETH
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Adhesive tape.
Safety Conditions
Be very careful when manually operating the transmission wheel (3). Crushing hazard due
to unguarded moving mechanical parts.
None.
02-51-1009
1
NOTE
wheel (4).
6. Inspect the general conditions of the transmission wheel (4) teeth (5) on the right and
left sides. Check for cracks, evident deformation and uneven wear.
7. Turn the transmission wheel (4) slowly by means of the handwheel (3) and repeat the
operation described in point 5 on the other teeth of the wheel (4).
8. Immediately report the presence of cracks, evident deformation or uneven wear. The
intervention of maintenance personnel will be required.
12. Close the window (1)
3 FINAL OPERATION
02-51-1009
2
Maintenance Card
Figure 1. Drives - Check integrity of transmission wheel teeth
02-51-1009
3
02-51-1009
4
Maintenance Card
02-23-1010
DRIVES
LUBRICATE MANUAL DRIVE SHAFT
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
02-23-1010
1
2. Inject grease (M0019) into grease dispenser (2) until some is let out from the plate (3).
3. Clean the grease dispenser (2) with a clean, lint-free cloth.
4. Close the sliding door (1).
3 FINAL OPERATION
02-23-1010
2
Maintenance Card
Figure 1. Drives - Lubricate manual drive shaft
02-23-1010
3
02-23-1010
4
Maintenance Card
02-81-1011
DRIVES
REPLACE TRANSMISSION WHEEL CARTRIDGE
Required condition
Not required.
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
M0029 Lubrication cartridge PERMA Classic CR
M0030 Activation key Activator CR
Safety Conditions
None.
None.
02-81-1011
1
1. Remove (loosen) the lubrication cartridge (2) from the manifold (3).
2. Clean the manifold (3) with a clean, lint-free cloth.
3. Remove the cap (5) from the new cartridge (6) (M0029).
WARNING
The activation key color (8) indicates how long the cartridge
charge will last. Check that the color of the new activation key (8)
corresponds to that of the key (4) used for the removed lubrication
cartridge (2).
4. Fit (fasten) the activation key (8) (M0030) in the housing (9) in the upper part of the new
cartridge (6) (M0029) to break the fastening ring (7).
5. Fit (fasten) the new cartridge (6) in the housing on the manifold (2).
02-81-1011
2
Maintenance Card
Figure 1. Drives - Replace transmission wheel cartridge
02-81-1011
3
02-81-1011
4
Maintenance Card
03-60-1021
OPERAZIONE DI MANUTENZIONE 03-60-1021
PREFORM FEEDING
CLEAN FIBRE OPTICS
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
M0028 Denaturated alcohol Marketed CR
Safety Conditions
None.
None.
03-60-1021
1
2 PROCEDURE (Figura 1)
2. Clean the fibre optics (2) with a clean, lint-free cloth and detergent (M0028).
3 FINAL OPERATION
2. Assicurarsi che la cabina sia chiusa.
3. Supervisore: pagina ALLARMI, premere (selezionare) RESET ALLARMI.
4. Pannello interfaccia operatore: pulsante AUTOMATICO premuto e rilasciato (ludce

verde accesa).
5. Pannello interfaccia operatore: pulsante START CICLO premuto per 5 secondi e rila-
sciato dopo l'inizio della rotazione della macchina e al termine della segnalazione acu-
stica (luce verde accesa).
03-60-1021
2
Maintenance Card
Figure 1. Premold feeding - Clean fibre ptics
03-60-1021
3
03-60-1021
4
Maintenance Card
03-60-1022
PREFORM FEEDING
CLEAN GUIDES
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
None.
03-60-1022
1
2 PROCEDURE (Figura 1)
2. Blow compressed air on the guide (2) and clean it with a clean, lint-free cloth.
5. Blow compressed air on the guides (4) and (5) clean them with a clean, lint-free cloth.
3 FINAL OPERATION
03-60-1022
2
Maintenance Card
Figure 1. Premold feeding - clean guides
03-60-1022
3
03-60-1022
4
Maintenance Card
03-51-1023
PREFORM FEEDING
CHECK BELT PLAY
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Adhesive tape.
Safety Conditions
Be very careful when manually operating the pulley (8). Crushing hazard due to unguarded
moving mechanical parts.
None.
03-51-1023
1
NOTE
4. Remove the screws (4) and the washers (3).
5. Remove the screws (6) and the washers (7).
6. Remove the guard (5).
pulley (8).
8. Visually check that there is no play between the pulley tong (8) and the corresponding
drive belt tong (9), with a thickness gauge, if required.
9. Turn the pulley (8) slowly by means of the handwheel (2) and repeat the operation
described in point 8 on the other tongs of the pulley (8) and the drive belt (9).
10. Immediately report the presence of play between a pulley tong (8) and the correspond-
ing drive belt tong (9), if found. The intervention of maintenance personnel will be
required
12. Position the guard (5) in its original position and fasten it with screws (4) and (6) and
the respective washers.
3 FINAL OPERATION
03-51-1023
2
Maintenance Card
03-51-1023
3
Figure 1. Premold feeding - Check belt play
03-51-1023
4
Maintenance Card
04-81-1031
LOADING/UNLOADING
REPLACE OVEN WHEEL LUBRICATION CARTRIDGE
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
04-81-1031
1
None.
WARNING
corresponds to that of the key used for the removed lubrication
cartridge (1)
5. Fit (fasten) the activation key (5) (M0030) in the housing in the lower part of the new
3 FINAL OPERATION
04-81-1031
2
Maintenance Card
Figure 1. Loading/Unloading - Replace oven wheel lubrication cartridge
04-81-1031
3
04-81-1031
4
Maintenance Card
04-23-1032
LOADING/UNLOADING
LUBRICATE PITCH CHANGE ROLLERS
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
M0021 Lubricant spray Foodlube spray - AGIP CR
Safety Conditions
None.
04-23-1032
1
None.
2 PROCEDURE(Figure 1)
1. Check whether the hand-held portable keyboard is connected to the respective con-
nector on the machine push-button panel.
2. Proceed as follows if the hand-held portable keyboard is not connected. If it is, go to

point 3:
- Machine push-button panel: turn PUSH-BUTTON BY-PASS switch clockwise and

keep in this position.
- Connect the hand-held portable push-button panel to the connector on the machine
push-button panel.
- Machine push-button panel: release PUSH-BUTTON BY-PASS switch.
4. Apply a thin layer of M0019 grease, using a paintbrush in points (2), (3) and (4) of the
pitch change cam (5).
5. Alternatively, M0021 lubricant can be used.
7. Hand-held push-button panel: control 18, button + hold pressed until the blowing wheel
turns a few times.
3 FINAL OPERATION
04-23-1032
2
Maintenance Card
Figure 1. Loading/Unloading - Lubricate pitch change rollers
04-23-1032
3
04-23-1032
4
Maintenance Card
04-60-1033
LOADING/UNLOADING
CLEAN OPTIC PYROMETER LENS
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
04-60-1033
1
2. Clean the optical pyrometer (3) lenses (2) with a clean, lent-free cloth and detergent
(M0028).
3 FINAL OPERATION
04-60-1033
2
Maintenance Card
Figure 1. Loading/Unloading - Clean optic pyrometer lens
04-60-1033
3
04-60-1033
4
Maintenance Card
05-60-1034
OVEN
CLEAN CAMERA LENS
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
05-60-1034
1
3. Open the opto-electronic system flap (3).
4. Clean the camera lens (5) and the screen (4) with a clean, lint-free cloth and detergent
(M0028).
5. Close the opto-electronic system flap (3).
6. Fit the reject preform trolley (2).
3 FINAL OPERATION
05-60-1034
2
Maintenance Card
Figure 1. Oven - Clean camera lens
05-60-1034
3
05-60-1034
4
Maintenance Card
05-51-1041
OVEN
VISUALLY INSPECT
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Condition
Be very careful when opening the oven doors (3) and (4). Electrocution and burning hazard
due to unguarded electrical parts.
None.
05-51-1041
1
1. Open the windows (1) and check the manifolds and the pipes (2) for leakage.
3. Open the oven doors (5).
4. Moving along the oven unit, check the metal sections (3) and the manifold fittings (4)
for leakage and/or dripping of water.
5. Immediately report the presence of leakage and/or dripping of water. The intervention
of maintenance personnel is required.
6. Close the oven doors (5).
3 FINAL OPERATION

05-51-1041
2
Maintenance Card
Figure 1. Oven - Visually inspect
05-51-1041
3
05-51-1041
4
Maintenance Card
06-60-1043
TRANSFER
CLEAN FIBRE OPTICS
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
06-60-1043
1
1. Open the sliding doors (1).
2. Clean the fibre optics (2) with a clean, lint-free cloth and detergent (M0028).
3. Close the sliding doors (1).
3 FINAL OPERATION
06-60-1043
2
Maintenance Card
Figure 1. Transfer - Clean fibre optics
06-60-1043
3
06-60-1043
4
Maintenance Card
06-23-1044
TRANSFER
LUBRICATE TRANSFER WHEEL ARM DIRECTION CAM
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
06-23-1044
1
1. Open the windows (1).
2. Locate the preform (2) and bottle (3) transfer wheel arm direction cams, apply a thin
layer of M0019 grease on the edges of the cams.
3 FINAL OPERATION
06-23-1044
2
Maintenance Card
Figure 1. Transfer - lubricate transfer wheel arm direction cam
06-23-1044
3
06-23-1044
4
Maintenance Card
07-81-1052
STRETCHING/BLOWING
REPLACE FIFTH WHEEL LUBRICATION CARTRIDGE
1 INPUT CONDITION
Required condition
Not required.
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
07-81-1052
1
WARNING
cartridge (1).
4. Fit (fasten) the activation key (8) (M0030) in the housing (9) in the upper part of the new
07-81-1052
2
Maintenance Card
Figure 1. Stretching/Blowing - Replace fifth wheel lubrication cartridge
07-81-1052
3
07-81-1052
4
Maintenance Card
07-81-1053
STRETCHING/BLOWING
REPLACE MOLD OPENING/CLOSING CAM CARTRIDGE
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
None.
07-81-1053
1
1. Open the hinged door (8).
WARNING
cartridge (1).
5. Fit (fasten) the activation key (5) (M0030) in the housing in the upper part of the new
7. Repeat points from 2 to 6 on cartridge (7)
8. Close the hinged doors (8).
3 FINAL OPERATION

07-81-1053
2
Maintenance Card
Figure 1. Stretching/Blowing - Replace mold opening/closing cam cartridge
07-81-1053
3
07-81-1053
4
Maintenance Card
07-81-1054
STRETCHING/BLOWING
REPLACE STRETCHING CAM LUBRICATION CARTRIDGE
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
07-81-1054
1
None.
1. Open the hinged door (7).
WARNING
cartridge (1).
5. Fit (fasten) the activation key (5) (M0030) in the housing in the lower part of the new
3 FINAL OPERATION
07-81-1054
2
Maintenance Card
Figure 1. Stretching/Blowing - Replace stretching cam lubrication cartridge
07-81-1054
3
07-81-1054
4
Maintenance Card
07-51-1055
STRETCHING/BLOWING
VISUALLY INSPECT BRAKES
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
None.
07-51-1055
1
2 PROCEDURAE (Figure 1)
1. Open the hinged doors (1).
2. Check general conditions of brakes (4).
3. Check wear of upper (2) and lower (3) braking element.
4. The intervention of maintenance personnel will be required if the braking elements (2)
and (3) are unevenly worn. Otherwise, go to point 5.
5. Repeat the operations in points from 2 to 4 on the other brakes which can be reached
from the hinged door.
9. Remove the preform collection chute (06-30-1006).
10. Repeat the operations in points from 2 to 4 on the other brakes (which cannot be
reached from the hinged doors).
11. Fit the preform collection chute (06-30-1006).
3 FINAL OPERATION

07-51-1055
2
Maintenance Card
Figure 1. Stretching/Blowing - Visually inspect brakes
07-51-1055
3
07-51-1055
4
Maintenance Card
07-81-1056
STRETCHING/BLOWING
REPLACE TURNING FITTING LUBRICATION CARTRIDGE
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Safety Conditions
None.
07-81-1056
1
None.

point 3:

push-button panel.
3. Go to the fixed windows in the hinged doors (1).
4. Hand-held push-button panel: control 18, button + hold pressed until the lubrication
cartridge (2) can be reached from the hinged door area (1).
5. Open the hinged doors (7).
WARNING
cartridge (1)
9. Fit (fasten) the activation key (5) (M0030) in the housing (4) in the lower part of the new
11. Close the hinged door (7).
3 FINAL OPERATION
07-81-1056
2
Maintenance Card
07-81-1056
3
Figure 1. Stretching/Blowing - replace turning fitting lubrication cartridge
07-81-1056
4
Maintenance Card
09-51-1064
CABIN
VISUALLY INSPECT
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
None.
09-51-1064
1
1. Check general conditions of the following cabin parts:
- panels;
- hinged doors (2) and (5);
- fixed windows (7) and (11);
- opening window (1);
- upper tipping cover (8);
- sliding doors (10);
- rejected preform flap (3) and trolley (4);
- oven doors (6) and (9).
2. Check whether the hinged doors (2) and (5) open and close freely.
3. Check whether the upper tipping cover (8) opens and closes freely.
4. Check whether the fixed windows (7) and (11) are solidly fastened to the cabin struc-
ture.
5. Check whether the window (1) opens and closes freely.
6. Check whether the sliding doors (10) open and close freely.
7. Check whether the rejected preform door (3) opens and closes freely.
8. Remove and refit the rejected preform trolley (4). Check whether is moves freely.
9. Check whether the oven doors (6) and (9) open and close freely.
10. Clean the points required for visual inspections with a clean, lint-free cloth and cabin
exterior detergent, namely:
- hinged doors (2) and (5);
- sliding doors (10);
- fixed windows (7) and (11);
- window (1).
3 FINAL OPERATION
09-51-1064
2
Maintenance Card
09-51-1064
3
Figure 1. Cabin - Visually inspect
09-51-1064
4
Maintenance Card
07-51-1065
STRETCHING/BLOWING
VISUALLY INSPECT
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
None.
07-51-1065
1

point 3:

push-button panel.Hand-held push-button panel
3. Hand-held push-button panel: control 44, button + pressed and released.
NOTE
Control 44 is used to position press #1 at the mold change gate
(1) allowing a good view of the mold through the hinged door
fixed windows.
4. Check the blowing mold (2) for unblown preforms.
5. Proceed as follows if an unblown preform is found inside the mold. Otherwise, go to

point 6:
- Open the hinged door (1).
- Remove the unblown preform from the mold (07-31-1067).
- Close the hinged door (1).
- Supervisor: ALARMS page, press (select) RESET ALARMS.
- Machine push-button panel: turn BRAKE BY-PASS switch clockwise and release.
6. Hand-held push-button panel: control 30, button + pressed and released.
7. Check whether the stretching rod moves straight and smoothly.
8. Hand-held push-button panel: control 30, button - pressed and released.
9. Hand-held push-button panel: control 32, button + pressed until the following press
reaches the mold change gate.
10. Repeat the operations from point 4 to 9 on the other presses.
07-51-1065
2
Maintenance Card
3 FINAL OPERATION
07-51-1065
3
Figure 1. Stretching/Blowing - Visually inspect
07-51-1065
4
Maintenance Card
02-51-1066
DRIVES
CHECK MANUAL DRIVE SHAFT
1 INPUT CONDITION
Required condition
light on).
Maintenance Level
Level I - Operator
Special Tool
Not required.
Consumables
Not required.
Safety Conditions
None.
None.
02-51-1066
1
1. Check the noise level generated by the manual rotation shaft (1).
WARNING.
A high noise may be caused by insufficient shaft lubrication.
2. Proceed with maintenance operation 02-23-1010 if the level of noise generated by the
manual rotation shaft (1) is very high.
3. Operator interface control panel: UNLOAD MACHINE button pressed and released
(green light on).
4. Wait for the machine to fully unload.
5. Operator interface control panel: MANUAL button pressed and released (light on).
6. Machine push-button panel: BRAKE BY-PASS switch turned clockwise and released.
7. Place one hand on the plate (2) fastening the manual rotation shaft terminal part (1)
and check the temperature.
WARNING
High temperature of plate (2) may be caused by insufficient lubri-
cation of the shaft.
8. Proceed with maintenance operation 02-23-1010 if the plate (2) is very hot.
3 FINAL OPERATION

02-51-1066
2
Maintenance Card
Figure 1. Drives - Check manual drive shaft
02-51-1066
3
02-51-1066
4

SM02 SFR12 A

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Maintenance Card

- Wait for the machine to discharge completely.

1. Open hinged doors (2) and (5).

2. Check general conditions of machine frame.

4. Remove preforms and/or rejected bottles, where relevant.

6. Close the hinged doors (2) and (5).

7. Open the sliding doors (10).

8. Check general conditions of machine frame.

10. Remove preforms and/or rejected bottles, where relevant.

12. Close the sliding doors (10).

13. Open the window (1).

14. Check general conditions of machine frame.

15. Check inside cabin for preforms in the stretching/blowing area.

18. Close the window (1).

19. Remove the rejected preform trolley (3).

20. Empty the rejected preform trolley (3).

21. Check general conditions of machine frame.

23. Remove preforms and/or rejected bottles, where relevant.

parts with a clean, lint-free cloth.

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

LUBRICATE TRANSFER WHEEL ARM DIRECTION CAM

- Wait for the machine to discharge completely.

REF DESCRIPTION PRODUCT Q.TY

M0019 Grease Foodlube grease - AGIP CR

1. Open the windows (1).

2. Fit the handwheel (6) for manual operation in its housing.

4. Operate on the support arm (2) to open the spring (4).

7. Remove the previously applied adhesive tape.

9. Close the windows (1).

1. Make sure the work area is clean and clear of objects.

2. Assicurarsi che la cabina sia chiusa.

3. Supervisore: pagina ALLARMI, premere (selezionare) RESET ALLARMI.

Figure 1. Transfer - Lubricaten transfer wheel arm direction cam

CHANGE GEAR MOTOR OIL

- Wait for the machine to discharge completely.

REF DESCRIPTION PRODUCT Q.TY

M0026 Mineral oil AGIP Blasia, ARAL Degol BG, BP-Energol CR

M0027 Synthetic oil KLUBER LUBRICATION Syntheso D...EP, CR

1. Open the window (1)

2. Remove the rejected preform trolley (2).

3. Remove the rejected preform chute (06-30-1006).

5. Remove the oil drain cap (3).

6. Wait for all the oil to drain out.

7. Remove the oil filler cap (4).

9. Wait for it all to flow out.

11. Remove the oil collection container.

12. Fill with oil (M0026 or M0027).

14. Fit the rejected preform chute (06-30-1006).

15. Fit the rejected preform trolley (2).

16. Close the window (1).

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.

PREMOLD COLLECTION CHUTE

- Wait for the machine to discharge completely.

1. Open the sliding door (1).

3. Tighten the fastening screws (4).

4. Close the sliding door (1)

1. Make sure the work area is clean and clear of objects.

2. Make sure that the cabin is closed.

3. Supervisor: ALARMS page, press (select) RESET ALARMS.