TECHNICAL SCHEDULE

Tender Specification No. MPPGCL/Tender No.5846.

Due on : 13.02.2017
NIT No: 132
Sub:- Supply & installation of one number 4200 LPH Capacity Trolley Mounted FRF Oil
Purification System having Ion Exchange Plus Vacuum Dehydration Technology along
with 3 stage Filtration for 500 MW Units of SGTPS, Birsinghpur.

I. FRF Oil Purifier System Technical Specification :

FRF Oil Purifier System shall be having Ion Exchange Plus Vacuum Dehydration
Technology along with 3 stage filtration and capability to reduce Total Acid Number
(TAN) to 0.1 mg KOH/gm (minimum) and should reduce water content to 0.08%
Wt.(800 ppm) and it should conform to oil cleanliness level as per NAS1638 (SAE
Class-3) ,Solid Particle cleanliness level to be achieved - NAS 5.

S.N Particulars Remarks

A Procurement of FRF Purifier for 500 MW
BHEL make Steam Turbine having
reservoir volume 15000 Liters confirming
to System temperature below 70o C.
Ion Exchange & Vacuum Dehydration
Technology along with 3 stage filtration.
OEM Specifications of TAN ( < 0.1 mg
KOH/gm),Electrical Resistivity ( >50 Mega
Ohm Mtr.) & Particulates Distribution <
15/12 ( as per ISO 4406) should be
achieved.
Should have capability to reduce TAN to
0.1 mg KOH/gram (minimum) & should
reduce water content to 0.08% Wt (800
ppm).
Should confirm to oil cleanliness level as
per NAS 1638 (SAE Class-3 ). Solid
particle cleanliness level to be achieved -
NAS 5.
FRF Fluid Flow Rate 70 LPM
Inlet Pressure to purifier ( required pump 1.5 bar (G)
shall be in scope of bidder)
Water removal capacity Moisture removal should be 100%
of free water as such as 90% of
dissolved water.
Fluid Temperature (+) 10% to 70%
Fluid Viscosity 700 cSt (Maximum )
Filter 3 stage filtrationmodule of 10,6 &
3 micron in series. Filter should
be high efficiency stress resistant
technology inorganic fibers
impregnated bonded with epoxy
resins with polymer end caps and
antistatic design.
Filter Beta Ratio >1000
Filter Micron Rating & Beta Ratio As per ISO-16889 & Cyclic
 Certification & Testing :- Stabilization Test to determine filter
rating under stress conditions as per
SAE ARP 4205.
Oil Conditioning Purifier Type Portable & Trolley Mounted.
Inlet & Outlet connections with required Size & length to be confirmed by
Hoses from Counter Flanges at ends bidder from site.
Vacuum Dehydrator Operating Vacuum. (-) 0.6 bar (G) to (-) 0.9
Bar (G) (adjustable)
Normal Operating Vacuum (-) 0.8 bar (G)
Vacuum Pump To be of internationally reputed
make.
Gas removal Capability 100% of free & entrained gases
and upto 80% of dissolved gases.
Power Supply 415 Volt AC,3 Phase,50 Hz
Control Circuit 24V DC.
Total Motor Power To be submitted by bidder.
Differential Pressure Indicator Visual differential pressure
indicator (spring operated ).
Standard & Compliance To comply with all applicable EC
directions & bears CE Mark.
B Spares for Oil Purifier Module
i) High Efficiency Polishing Filter 5 Nos.
Element 3 Micron Absolute, Beta
Ratio =1000
ii) High Efficiency Polishing Filter 5 Nos.
Element 6 Micron Absolute, Beta
Ratio =1000
iii) High Efficiency Polishing Filter 5 Nos.
Element 10 Micron Absolute, Beta
Ratio =1000
iv) Air Breather 2 Nos.
v) WBA Resin Elements 7 Nos.
vi) Gaskets for Filters 5 Set of each type
vii) Recommended spares for Vacuum To be submitted by bidder
Pump
C Cleanliness Oil Monitoring System,
Portable Cleanliness Trend monitor along 1 Set
with TAN Titration Kit & Moisture Titrator.

Remarks:- Trend Monitor directly should

give the cleanliness level reading in
NAS/ISO/SAE Standards. In addition
to cleanliness level it should also
provide the viscosity, temperature
moisture & water saturation (optional).
It should be compatible for Off-line as
well as On-line use.
D Material of Construction : All wetted parts
of the machine (which will be in contact
with FRF) should be compatible with FRF.
Compatibility proof to be submitted. All
pipelines should be of stainless steel SS
316 non-magnetic. All seals should be of
Viton. At no place rubber /asbestos
 should be used for sealing. All flexible
hoses should be Teflon.
E Machine should have ball valve provision
to bypass ION Exchange and /or
Vacuum De-hydration System as and
when required. Also the ION Exchange
should have provision of charging/
isolation of resin cartridge individually.
F The bidder should provide the following
machine characteristic certificates:-
1) Flow Rate of Machine.
2) Filter Element contamination Holding
vs Differential Pressure.
3) Micron Rating vs Beta Ratio
4) Filtration ratio vs Time.
G O&M Manuals, GA drawings, P&ID,
Electrical Circuit Drawings & other related
technical documents should be submitted
in 3 sets.
All necessary tools & tackles should be
provided.

II. Other terms & conditions :

1. Prices : The offered prices shall remain FIRM during entire execution of the order.
No price variation formula will be accepted.

2. Validity : Offer shall be kept valid for 6 (six) months from the date of opening.

3. Delivery Period : The ordered Purifier System /spares will be supplied in one lot within
8 months from the date of order. Part supply is not acceptable.

4. Payment Term:

(a) For Supply : 90% payment towards basic value of Purifier System / Spares shall be
made after receipt of material in good condition at Power Station Store against MRC
within 45 days or on turn as per queue whichever is later. Balance 10% payment
along with full taxes & duties and other charges shall be released after installation
and successful trial run of Oil Purifier System.

(b) For Installation: Full payment towards installation charges shall be made within 45
days or on turn as per queue whichever is later after successful trial run of Oil
Purifier System.

5. Other terms & conditions : Other terms & conditions are stipulated in General Tendering
Condition of Contract Booklet attached with tender specification shall be applicable in
toto.

(S. Chauhan)
Superintending Engineer (P&W)
O/o Executive Director (MM)
MPPGCL, Jabalpur